Evelyn Y. Calvillo-Muñoza,
Araceli Vega-Pazb,
Diego Guzman-Lucerob,
Irina V. Lijanovaa,
Octavio Olivares-Xometlc and
Natalya V. Likhanova*b
aInstituto Politécnico Nacional, CIITEC, Cerrada Cecati S/N, Colonia Santa Catarina de Azcapotzalco, CP 02250, CDMX, México
bInstituto Mexicano del Petróleo, Eje Central Norte Lázaro Cárdenas No. 152, col. San Bartolo Atepehuacan, G. A. Madero, 07730 CDMX, México. E-mail: nvictoro@imp.mx
cBenemérita Universidad Autónoma de Puebla, Facultad de Ingeniería Química, Av. San Claudio y 18 Sur, Ciudad Universitaria. Col. San Manuel, 72570, Puebla, México
First published on 25th April 2022
The synthesis of terpolymers can lead to very interesting combinations of monomers, which can affect the solubility of the polymer, its thermal stability or resistance in saline aqueous media. Free-radical inverse microemulsion and solution polymerization techniques were used to prepare water-soluble acrylamide-N-vinylpyrrolidone-(vinylbenzyl)trimethylammonium chloride terpolymers. The formulation of the polymerizable microemulsion was optimized by using the screening of surfactant percentage and HLB concept. The influence of synthesis temperature on the terpolymer composition and molecular weight was investigated. The reactions were carried out at 60, 70, and 75 °C for the microemulsion technique and at 40, 50, and 55 °C for the solution polymerization technique. The reaction products from both processes were water-soluble polymers, and the two techniques reached high conversions and molecular masses. Maximal molecular weights were displayed by terpolymers prepared by the solution method at 40 °C (959, 840 g mol−1) and the inverse microemulsion method at 60 °C (795, 994 g mol−1). According to NMR analysis, the highest amount of (vinylbenzyl) trimethylammonium chloride was incorporated into the terpolymer structure by the inverse microemulsion method. In contrast, the solution method yielded higher contents of acrylamide and N-vinylpyrrolidone. The viscosity properties of the terpolymers in aqueous solutions were directly correlated to their molecular weight and synthesis conditions.
The synthesis of these macromolecules can be achieved by different synthesis methods such as aqueous solution polymerization,7–10 mass polymerization, and inverse microemulsion polymerization.11,12 Nonetheless, each method features a series of advantages and disadvantages that have to be considered. One of the main characteristics of polymerization reactions is that they are highly exothermic, and a large amount of heat must be removed from the reaction medium. Another important aspect is the increase in the viscosity of the reaction system as conversion increases, which causes mixing, heat removal, and transport problems in the reaction mixture. Furthermore, polymerization reactions can be carried out using techniques whose polymerization medium is either homogeneous or heterogeneous. The advantage displayed by heterogeneous reaction polymerization systems, such as microemulsion, precipitation, or suspension, is that they are less sensitive to viscosity increase than the corresponding homogeneous systems under identical conditions, thus facilitating mixing, heat removal, and mass transport. So, the implementation of the polymerization technique depends on the engineering aspects and polymer properties.13 However, inverse microemulsion polymerization is an effective method to produce controlled polymers with high molecular weight, which is a characteristic that helps overcome the problems associated with the high viscosity levels reached in bulk or solution methods.14
The microemulsion method allows not only to obtain polyacrylamides or polyacrylates with high molecular weight up to 20 × 106 Da (ref. 15–17) by RAFT polymerization18 or controlled/living radical polymerization,19 but also acrylamide copolymers2,20–22 and terpolymers6,20,23–25 even by the semicontinuous or continuous methods.26–31
So, copolymers based on acrylamide and quaternary ammonium dimethylaminoethyl methacrylate or dimethylaminoethyl acrylate have been synthesized by means of inverse emulsion polymerization in batch and semi-batch reactors using 3–4% of emulsifier and azobisisobutyronitrile (AIBN)32 and dual redox ammonium persulfate/sodium bisulfite as initiators.33
As for cationic water-soluble polymers, they have attracted scientific attention due to their resistance in saline environments. In this sense, polyelectrolytes based on N-isopropylacrilamide, 2-acrylamido-2-methylpropanesulfonate, and 2-acrylamido-2-propanetrimethylammonium chloride were obtained with molecular weight of approximately 1 million Da from polymerizable microemulsions with 12–18% of emulsifier concentration, HLB = 9.4, and 0.03 mol% of redox initiator.34 Although there are several articles on the synthesis of copolymers based on (vinylbenzyl)trimethylammonium chloride (VBTA), most of them are about latex preparation.35–38 Unfortunately, the works describing the water-soluble synthesis of co- or terpolymers based on VBTA are very scarce.39,40 The incorporation of the ionic unit (in this case VBTA) to the structure of the water-soluble terpolymer promotes stability in a salt medium, while the incorporation of N-vinylpyrrolidone favors the thermal stability of the polymer, and the presence of acrylamide provides solubility in water and viscosity to the final polymer solutions, for which the search for synthesis processes of ionic terpolymers with molecular weights greater than 0.5 × 106 Da is very current.
Therefore, in this work, successful examples of the synthesis of water-soluble acrylamide-N-vinylpyrrolidone-(vinylbenzyl)trimethylammonium chloride terpolymers using free-radical inverse microemulsion and solution polymerization techniques were reported and the comparison between both polymerization methods was made. The effects of the polymerization parameters (temperature and type of initiator) on the molecular weight, composition and thermal stability properties of the polymer were studied (Fig. 1). The inverse microemulsions were prepared as a function of the hydrophilic–lipophilic balance (HLB), selecting the most favorable polymerization conditions.
Then, the Tg of all the terpolymers was obtained for the second heating cycle. Conventional DSCs were carried out by means of a Netzsch piece of equipment under nitrogen atmosphere using a heating ramp of 5 °C min−1. The thermal properties were determined by high-resolution thermogravimetric analysis (TGA) using a Netzsch STA 409 in a nitrogen environment at a heating rate of 5 °C min−1. Molecular weights were measured in a GPC Agilent series 1260 Infinity equipment with 2 Aquagel-OH Mixed-H 8 μm 300 × 7.5 mm columns connected in series. A Hamielec calibration was made for three broad polyacrylamide standards: low molecular weight Mw 79900 Da and PD of 1.8, medium molecular weight Mw 1140000 Da and PD of 2.45, and high molecular weight Mw 5550000 and PD of 10.37. Fourier transform infrared analyses were measured in a Thermo Scientific Nicolet 8700. The molar composition of the repeating units of the terpolymers was calculated using 1H NMR. For the VBTA unit, the peak at 4.49 ppm was used (Aiδ), which is integrated for 2H (No. Hiδ), and for VP, the one at 3.91 ppm is also integrated for 2 protons (Fig. 5). For these two units, eqn (1) was used to obtain the equivalent area of the respective protons (HEi):
(1) |
For the AM unit, the equivalent area was calculated using eqn (2), integrating the area between 0.94–2.78 ppm, where 3H of AM, 6H of VP, and 3H of VBTA were found:
(2) |
The molar percentage of the repeating units (%moli) was obtained using eqn (3), where each equivalent area of the protons (HEi) was divided by the sum of the three equivalent areas (HT):
(3) |
There is a synergistic effect on solubilization by mixing a highly oil-soluble surfactant and a highly water-soluble surfactant. The mixture of two surfactants makes it possible for these components to be preferentially distributed at the interface, reaching a high solubilization level.47 In the present study, two nonionic and polymeric surfactants, Span80 and Igepal CO 720, were used. These surfactants stabilize the W/O microemulsions through the steric effect when the surfactant is adsorbed on the dispersed water droplets covering them. In addition, the surfactant tail prevents the droplets from coming into contact with each other.48,49 Fig. 2 shows the formed microemulsion type as HLB function of the surfactant mixture, composed of Span 80 and Igepal CO 720, where at values below 6.7 of HLB, microemulsions water-in-oil type is formed. In contrast, at HLB values greater than 7, there is a tendency to form microemulsions of the oil-in-water type.
The influence of surfactant concentration is based on displaying droplet populations and determining average droplet size values for emulsions. A decrease in average droplet diameter with increasing emulsifier concentration is attributed to decreasing interfacial tension between the dispersed aqueous droplets and surrounding oil medium, decreasing the size of the droplets below 3 μm (Fig. 3). Therefore, higher amounts of surfactant result in smaller drop sizes and more significant final conversion.50
Finally, with 16.5% of surfactant concentration at HLB of 6.56, it was possible to form a transparent microemulsion with a drop size below 0.1 μm (Fig. 4). This result is consistent with the research work by Mahdi, who found that HLB of 6.31 for the two-emulsifier system, Span 80 and Tween 85, was optimal for the synthesis of polyacrylamide by the inverse microemulsion polymerization method.51
Fig. 4 Diameter size of dispersed phase of the microemulsion at 16.5% of surfactant concentration and HBL of 6.56. |
Variable | Microemulsion | Solution |
---|---|---|
Reaction temperature, °C | 60, 70, 75 | 40, 50, 55 |
Concentration of total solids, mol L−1 | 1.5 | 1.5 |
Initiator concentration, mol initiator/mol monomers | 0.007 | 0.007 |
Initiator type | AIBN | V-50 |
Molar ratio of reagents (AA–VP–VBTA) | 50–30–20 | 50–30–20 |
Amount of total water, mL | 6 | 50 |
Amount of total n-decane, mL | 16 | 0 |
Reaction time, h | 8 | 8 |
Dosing speed | 30 mL h−1 | 30 mL h−1 |
pH | 6 | 9 |
In the case of polymerization in an aqueous solution, the water-soluble initiator V-50 was used, while the oil-soluble initiator AIBN was employed for the inverse microemulsion polymerization. Baade and Reichert suggested a dispersion polymerization model for the acrylamide system. Their model revealed that radicals from the oil phase diffused into the water phase in which polymerization took place when the oil-soluble initiator was used.52
The transparent inverse microemulsion with a concentration of the surfactant mixture Span 80 and Igepal CO 720 equal to 16.5% at HLB of 6.56, n-decane as the continuous phase and water with dissolved monomers as the dispersed phase, with drop size below 1 μm, was used for polymer synthesis. For both polymerization reactions, 1.5 mol L−1 of the total concentration of solids and 0.007 initiator mole ratio of total monomers were used. The pH was always adjusted to 9 using the NaOH solution by the solution synthesis method. In contrast, by the inverse microemulsion method, the pH was kept equal to 6 without further pH adjustment. The reaction was carried out at three different temperatures (60, 70, 75 °C) for inverse microemulsion and 45, 50, and 55 °C for solution polymerization. Three temperatures and different initiators for each method were chosen, so AIBN is recommended to use in the temperature interval between 60 to 80 °C. In contrast, V-50 is used between 40 and 60 °C.17,18,35,37 The terpolymer molar compositions were calculated through the 1H NMR analysis (Fig. 5 and Table 2).
Microemulsion | Solution | ||||||
---|---|---|---|---|---|---|---|
Temperature, °C | Terpolymer unit, mol% | Temperature, °C | Terpolymer unit, mol% | ||||
AA | VP | VBTA | AA | VP | VBTA | ||
60 | 56 | 25 | 19 | 40 | 61 | 29 | 10 |
70 | 53 | 27 | 20 | 50 | 59 | 28 | 13 |
75 | 58 | 24 | 18 | 55 | 58 | 30 | 12 |
As shown in Table 1, solution polymerization produced terpolymers with the highest VP incorporation (28–30 mol%), while the inverse microemulsion polymerization method resulted in polymers with the highest amount of ionic part (18–20 mol%). There was higher incorporation of acrylamide units than VP and VBTA units, primarily when the solution polymerization method was used, reaching 58–61 mol% concentrations. As for the microemulsion polymerization method at 70 °C, the concentration of monomeric units in the final polymer (53/27/20) was very similar to the initial concentration in the starting reaction mixture (50/30/20). The 1H NMR spectra of the terpolymers synthesized by both methods are similar (Fig. 5). The signals at the 1.20–2.55 ppm region belong to the main polymer chain formed by acrylamide, AM (1 and 2), VBTA (8 and 9) and VP (3), where the VP lactam ring signals correspond to (6 and 7). The signals of the VBTA aromatic ring are located at 7.37 ppm. The main peak (12) at 3.07 ppm belongs to methyl groups linked with VBTA quaternary ammonium, where the signal (11) at 4.49 ppm is attributed to the VBTA methylene group. The broad signals at 3.91 (4) and 3.28 ppm (5) correspond to the terpolymer VP unit. The above analysis shows that the expected chemical structures were obtained.
The acrylamide conversion was favored in both polymerization methods. The conversions were calculated based on NMR data using the vinyl proton integration of the monomers (Table 3). For the solution method, they were 96, 94, and 93% at 40, 50, and 55 °C, respectively. As for the microemulsion method, they were 90, 87, and 92% at 60, 70, and 75 °C, respectively. It can also be noted that the VBTA monomer had the lowest conversion when the solution method was used with 48, 62, and 57% at 40, 50, and 55 °C, respectively. In contrast, the VBTA conversion was significantly increased when the microemulsion method was used; it reached 95, 98, and 85% at 60, 70, and 75 °C, respectively. Finally, VP got higher conversion in solution method: 93, 89, and 96% (at 40, 50, and 55 °C) than with the microemulsion method, which obtained 78, 84, and 75% (at 60, 70, 75 °C).
Microemulsion | Solution | ||||
---|---|---|---|---|---|
Temperature, °C | Monomer | Monomer conversion, % | Temperature, °C | Monomer | Monomer conversion, % |
60 | AA | 90 | 40 | AA | 96 |
VP | 78 | VP | 93 | ||
VBTA | 95 | VBTA | 48 | ||
70 | AA | 87 | 50 | AA | 94 |
VP | 84 | VP | 89 | ||
VBTA | 98 | VBTA | 62 | ||
75 | AA | 92 | 55 | AA | 93 |
VP | 75 | VP | 96 | ||
VBTA | 85 | VBTA | 57 |
The molecular weight of the terpolymers decreased as the reaction temperature increased (Table 4). It is known that, as the temperature increases, the concentration of radicals grows and, therefore, the reaction rate rises and the molecular weight decreases.53 The polymers that were synthesized by the solution method presented higher molecular weights (from 959.840 to 576569 g mol−1) than those obtained by microemulsion (from 795994 to 680927 g mol−1) (Fig. S1a and b†). This behavior could be attributed to acrylamide mainly being incorporated in the solution method (Table 2), generating higher molecular weights than the other two monomers. The higher the molecular weight, the higher the intrinsic viscosity. It was 4.8 dL g−1 for the terpolymer synthesized by the solution method. In free radical polymerization, reactions with high molecular weight and conversion, the distributions become much broader than those that lead to low conversions and molecular weight.13 The present study obtained the highest polydispersity index for the polymers synthesized in the solution method and grew with increasing reaction temperature. They were 2.8 for the terpolymer synthesized at 55 °C.
Temperature, °C | Molecular weight, g mol−1 | PD | ηInt, mPa s |
---|---|---|---|
Microemulsion | |||
60 | 795994 | 1.5 | 3.1 |
70 | 717954 | 1.4 | 2.8 |
75 | 680927 | 1.6 | 2.5 |
Solution | |||
40 | 959840 | 1.9 | 4.8 |
50 | 693907 | 2.0 | 2.7 |
55 | 576569 | 2.8 | 2.4 |
Fig. 6 FTIR spectra of the synthesized terpolymers: (a) microemulsion at 70 °C and (b) solution at 50 °C. |
The deconvolution of the signal at 1500–1800 cm−1 with the maximum at 1646 cm−1 produced the set of 5 sub-peaks: δ(CHN aromatic) at 1539 cm−1, ν(C–Carom) at 1608 cm−1, δ(NH amide) at 1623 cm−1, ν(CO amide) at 1652 cm−1, and ν(CO lactam) at 1677 cm−1 (Fig. 7).
The thermal analysis of the terpolymers revealed that all these polymers lost weight in nitrogen at three well-defined stages (Fig. 8 and Table 5). The first weight loss corresponds to the elimination of the solvent, in this case, water. The terpolymers lost between 9 and 14 wt% of their weight. The second stage of weight loss is associated with the thermal degradation of the terpolymers. It is known that acrylamide units decompose, releasing ammonia and forming imide groups.54,55 The stability of PAM has been reported up to 285 °C54 and 326 °C.56 Fig. 8 shows that the starting decomposition temperature of PAM was 228 °C, and it is very close to that reported by Leung et al., which was 220 °C.57 The difference between the high degradation temperatures reported and obtained in this study is that the reported samples were dried at 210 °C, and the ones featured in this work were dried at 50 °C for 24 h. The P(VBTA) homopolymer began the decomposition stage at 219 °C and was associated with weight loss of 33 wt%. The weight loss corresponds to the loss of trimethylamine groups.58,59 The terpolymers exhibited the second weight-loss stage in the range of homopolymers. For the terpolymers that were obtained by the microemulsion technique, the weight loss was between 14 and 18 wt%, and the temperature values for the first derivative peak were found between 270 and 277 °C. This decomposition was also observed in the DSC curves between 270 and 277 °C (Fig. 8c). For the terpolymers that were obtained by the solution technique, the weight loss was between 19 and 20 wt%, and the temperature values of the derivative peak were between 249 and 256 °C. In the DSC, these thermal events are between 252 and 255 °C (Fig. 8d). It can clearly be seen that the polymers obtained by solution have lower decomposition temperatures and are closer to PAM decomposition temperature. This can be attributed to the fact that the terpolymers obtained by the solution technique have a higher composition of acrylamide units, between 58 and 61 mol% (microemulsion from 53 to 58 mol%), and lower content of VBTA units, between 10 and 12 mol% (microemulsion from 18 to 20 mol%) (Table 1). The third weight loss stage corresponds to the final degradation of the terpolymers. The temperature at the derivative peak for the terpolymers obtained by microemulsion was between 406 and 410 °C, and for those obtained by solution, it was found at 433 °C.
Fig. 8 TGA and DSC of the synthesized terpolymers by (a) and (c) inverse microemulsion and, (b) and (d) solution polymerization. |
Synthesis temperature, °C | Tg, °C | Humidity, % | Ts, °C | Tp1, °C | Weight loss second stage, % | Tp2, °C |
---|---|---|---|---|---|---|
a Ts: weight loss starting temperature, Tp1: first temperature at first derivative peak, Tp2: second temperature at first derivate peak. | ||||||
Microemulsion polymerization | ||||||
60 | 140 | 14 | 250 | 277 | 17 | 407 |
70 | 136 | 11 | 244 | 270 | 18 | 410 |
75 | 142 | 10 | 244 | 271 | 14 | 406 |
Solution polymerization | ||||||
40 | 148 | 12 | 238 | 254 | 18 | 431 |
50 | 145 | 13 | 240 | 251 | 20 | 433 |
55 | 143 | 9 | 232 | 246 | 19 | 433 |
This weight loss was related to DSC endothermic events between 409–414 °C for microemulsion and between 428 and 432 °C for those obtained by solution (Fig. 8c and d). This difference between the terpolymers synthesized by the two polymerization techniques could be because those obtained by the solution technique have higher VP units (28–30 mol%) in their macrostructure, compared to those that were obtained by solution (24–27 mol%). According to the previous results, it can be said that the higher VP content, the higher the temperature at the derivative peak of the third decomposition stage.
The Tg of the terpolymers was obtained from the DSC second heating cycle up to 200 °C to eliminate most of the water and avoid the plasticizing effect.60 As shown in Table 5, the terpolymers polymerized in solution have higher Tg than those that were polymerized in microemulsion. Polymers with higher Tg have higher polymer–polymer interactions, generating lower macro chain mobility and consequently an increase in Tg. The amide groups are promoters of these interactions.61,62 For this reason, the terpolymers with higher acrylamide composition tend to have higher Tg. In addition to the above, it can also be observed that the terpolymers obtained by the solution technique have lower VBTA content. This repeating unit with the benzyl trimethyl ammonium group separates the macro chains, and the Tg tends to decrease. Therefore, the VBTA concentration in the terpolymers, as seen in Table 5, also modifies the Tg value. Consequently, the highest Tg was for the terpolymers with higher concentrations of acrylamide units and lower concentrations of VBTA units. As a result, the terpolymers obtained by the solution technique had higher Tg (143–148 °C) than those values obtained by the microemulsion technique (136–142 °C).
The loss of amide and trimethylamine groups during the thermal decomposition process of the polymer molecule was observed through monitoring. A terpolymer sample obtained by microemulsion methods at 70 °C was placed in a reaction chamber and heated at four temperatures: 25, 200, 280, and 320 °C. The FTIR spectrum changes in the terpolymer sample are shown in Fig. 9a. When the temperature was increased up to 320 °C, the bands at 891, 1422, 1490, and 1646 cm−1 underwent more significant changes, which means that the amide and quaternary ammonium groups presented thermal decomposition. The exhaust gases of terpolymer decomposition are shown in Fig. 9b. It shows that trimethylamine and ammonium are the main evolving compounds when heating the sample up to 270 °C, associated with the second stage of TGA terpolymer weight loss. There are also carbon dioxide and water vapors whose concentration increased with increasing temperature; furthermore, the decarboxylation of the amide group occurred. Carbon dioxide and water are straightforward to be identified; CO2 showed strong absorption bands in the 2320–2400 cm−1 region, at 669 cm−1, and overtones at 3590–3740 cm−1, while water bands appeared in the 1300–1800 cm−1 region. Prominent ammonia gas bands are located at 931, 966, and 3334 cm−1, corresponding to amide group decomposition. Trimethylamine vapor appeared very strong at 1268 cm−1, 1180–1050 cm−1, and 823 cm−1 at 270 °C,62 disappearing as the temperature increased from 315 to 345 °C. Similar behavior was observed in the bands of the methyl group at 2952 and 2275 cm−1 that belong to VBTA. However, these absorptions almost wholly disappeared at 345 °C when the second stage of thermal degradation was completed. This degradation stage correlates quite well with the exhaust decomposition gas spectrum of the VBTA homopolymer (Fig. 10).
Fig. 9 FTIR spectra of the terpolymer obtained by the inverse microemulsion method: (a) recorded at different temperatures; (b) the exhaust gases of terpolymer decomposition. |
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2ra01173e |
This journal is © The Royal Society of Chemistry 2022 |