Yu-long Chena,
Yue-song Mua,
Ze-jian He*a,
Xin-ming Pub,
Dong-qi Wanga,
Mi Zhou*a and
Li-ping Yang*b
aCollege of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, P. R. China. E-mail: zhoumi@zjut.edu.cn; hezejian@zjut.edu.cn
bWankai New Material Co., Ltd., Haining, 314415 China. E-mail: ostrich@mail.ustc.edu.cn
First published on 14th October 2022
With the excessive consumption of fossil energy, technologies that transform bio-based resources into materials have received more and more attention from researchers in recent decades. In this paper, a series of poly(ethylene 2,5-tetrahydrofuran dimethyl terephthalate; PEFTs) with different components were synthesized from 2,5-tetrahydrofuran dimethanol (THFDM), terephthalic acid (TPA), and ethylene glycol (EG). Their chemical structures and compositions were determined by FTIR, 1H NMR, and 13C NMR. With the increase in THFDM content, the crystallization, Tm, and tensile strength of PEFTs gradually decrease because the introduced THFDM breaks the order of molecular chains, while the thermal stability and Tg remain stable. PEFTs seem to present a significant shear thinning phenomenon, which was indicated by the rheological test. Electrospinning technology was used to explore the spinnability of PEFT; it was found that PEFTs have better spinning performance than PET. In addition, due to the good hydrophobicity and porosity of PEFT nanofiber films, they have potential application value in the manufacture of hydrophobic nanofiber and filter films.
In contrast, bio-based materials are a sustainable resource because of their abundant reserves and low prices. Tapping renewable biological resources to prepare novel platform compounds is an important solution to the current energy crisis.1–4 5-Hydroxymethylfurfural (HMF) is an important platform compound that can be converted to a range of important bio-based materials, including 5-hydroxymethyl-2-furan carboxylic acid (HMFCA), 2,5-furandicarboxylic acid (FDCA), and 2,5-tetrahydrofuran dimethanol (THFDM), among others. Considering its important role as a biomass-derived intermediate, it has been regarded as one of the “highest value-added chemicals from biomass” for more than a decade5–10 Over the past decade of research, due to its similar chemical structure to TPA, FDCA seems to be the most desirable alternative. In addition, compared with PET, poly(ethylene 2,5-furandicarboxylate) (PEF) has higher heat resistance, better tensile strength, and excellent gas barrier properties.11–14
However, the elongation at the break of PEF is only about 5%, which greatly limits its application in certain fields. Therefore, it has become a focal point for researchers to find proper modifications of PEF by physical and chemical methods to obtain polyesters with excellent properties.15–21 Based on the results of current studies, by the introduction of flexible chain segments or linear monomers in PEF, the toughness of FDCA-based polyesters can be improved, but their heat resistance is reduced.22,23 However, the introduction of short branched chains and cyclic monomers can significantly improve the rigidity of polyesters.24,25 Xie et al. reported the copolymerization of poly(tetramethylene glycol) (PEMG) with different molecular weights on PEF, which was achieved by adjusting the content of PEMG.26 Wang et al. introduced a third monomer, 1,4-cyclohexanediol (CHDM), in PEF, which can provide better rigidity to the polyester due to its cyclic structure and non-planarity.27,28
THFDM is a non-planar five-membered cyclic tertiary diol formed by the homogeneous catalytic hydrogenation of HMF, but little research has been done on THFDM so far. Jin et al. copolymerized THFDM with PET and found that the higher oxygen atom content in THFDM made the polyester less thermally stable with better processability and higher transparency.29 However, there is still almost no research on the processing of this copolyester. In this paper (Scheme 1), a two-step method was used to copolymerize with THFDM, TPA, and EG as the monomers of copolymerization and C16H36TiO4 (TBT) as the catalyst. Copolymers with THFDM contents of 5%, 15%, 25%, and 35% were obtained, labeled as PEFT-5, PEFT-15, PEFT-25, and PEFT-35, and their chemical structures were verified. Their crystalline properties have also been intensively studied. In this paper, PET and PEFT nanofiber films were prepared by electrostatic spinning techniques and have been used as ideal substitutes for PET in terms of hydrophobic nanofiber materials.
Carboxyl end-group concentration [COOH] was calculated according to eqn (1) as follows:
[COOH] = (V − V0)c × 1000/m | (1) |
CIE color was measured according to Commission Internationale de L'Eclairage 1976 L*a*b* standard by a color-view color difference meter manufactured by BYK Gardener.
The sample was obtained via direct esterification at a high temperature to free the diethylene glycol with methanol. The content of diethylene glycol in the filtrate was then determined by gas chromatography.
The chemical structure of the samples was characterized by a Fourier transform infrared (KBr-FTIR) spectrophotometer (Thermo Fisher Scientific, Nicolet-6700, USA). The scanning range was 400 cm−1 to 4000 cm−1, and each sample was scanned 32 times with a resolution of 2 cm−1.
1H NMR spectra of samples in deuterium generation of chloroform were conducted with a Bruker Avance 500 MHz spectrometer with 16 scans at ambient temperature. 13C NMR spectra of samples in deuterium generation of chloroform were conducted with the same instrument with 1024 scans at ambient temperature. Tetramethylsilane (TMS) was used as an internal standard and chemical shift reference.
Thermal characteristics of the samples were recorded by a differential scanning calorimeter (SERIES 2000, Mettler-Swiss DSC). Measurements were performed under a nitrogen atmosphere with 5 mg of the sample placed in an alumina pan. Measurement was carried out as follows: the sample was heated from 25 °C to 300 °C at the rate of 20 °C min−1; it was then held for 10 min to eliminate the thermal history. Samples were cooled to 25 °C at 20 °C min−1 and heated again to 300 °C at 20 °C min−1.
Thermogravimetric Analysis (TGA) of PET and PEFTs was measured by heating from 25 to 800 °C with a heating rate of 20 °C min−1 in a dry nitrogen atmosphere, and the flow rate was 50 mL min−1. The equipment used was a thermal analyzer (TA Q5000IR, USA).
Rheological properties of the polyesters were investigated at 260 °C by using a capillary rheological equipped with a capillary die (D = 1.3 mm, L/D = 30) (Rosand RH7; BOHLIN Germany). The samples should be dried for 24 h before the experiment.
Dynamic rheological performance measurements were measured by an advanced extended rheometer (MCR302 Anton Paar). A parallel plate with a diameter of 25 mm was used to measure the shear rheological properties of the samples in oscillating mode. The complex viscosity (μ*), storage modulus (G′), and loss modulus (G′′) were recorded at a temperature of 270 °C as a function of angular frequency α. The rotor model was PP25; the gap value was 0.8 mm; the test frequency range was 10−1–102 rad s−1. The whole process was protected by nitrogen gas to avoid thermal oxidation and degradation during the test.
The electrospinning machine (SS2535H, Beijing, China) was used to prepare the copolyester films. TFA was used to dissolve PET and PEFTs. A TFA clear solution with a concentration of 16% was prepared by stirring at room temperature for 2 h. The solution was stored in a 5 mL syringe with a 0.5 mm diameter needle (type: 21G). The solution advance rate was maintained at 0.1 mm min−1. The aluminum foil was used as a receiver under a DC voltage of 10 kV, and the distance between the needle tip and the collector was 15 cm.
The co-polyester surface morphology was qualitatively evaluated by field emission scanning electron microscopy (SEM). Before imaging, a thin layer of platinum was sprayed on the sample surface, thus improving contrast and avoiding charge accumulation.
The water contact angle (WCA) of the fiber membrane was measured using an OCA30 Micro contact angle analyzer (Dataphysics, Germany), and the profile of the water droplet on the membrane was recorded for analysis.
Test of porosity (ε): a certain area of fiber membrane was cut, and the mass was measured to be m1. It was fully soaked in ethanol, and then the mass after soaking was weighed to be m2. Given that the density of ethanol is ρ1, the volume of ethanol (holes in the fiber membrane) can be obtained. In addition, a certain quantity of the bulk sample was taken, and after determining that there was no bubble inside, it was immersed in ethanol. The rise in liquid volume is the volume of the sample, and the density formula was used to obtain the density of sample ρ2. Each sample was tested five times and the test results were averaged. ε can be obtained from eqn (2):
(2) |
Wide angle X-ray diffraction (WAXD) patterns of the polyesters were recorded by using an X-ray diffractometer (D/max-Ultima IV, Japan) with CuKα radiation (1.542 A). The WAXD spectra were obtained by scanning in a 2θ range from 5° to 45° at a scanning rate of 5° min−1 and a step size of 0.02°. The working voltage was 40 kV while the current was 20 mA.
The tensile properties of polyester films were characterized with a universal testing machine (INSTRON 5966, USA) at room temperature. The samples were dissolved in a mixed solution of CHCl3-TFA with a volume ratio of 4:1 at a concentration of 9%. The slide was placed in the oven at a constant temperature of 70 °C for preheating. When the temperature was constant, the slide was immersed in the solution and quickly removed. The slide was kept in the oven at a constant temperature until the solvent was volatilized and the film was removed. The film was soaked in water to separate the film from the slide. The thickness of the film was measured to be 10 μm by SEM.42 A 500 N load cell was used to test the samples at a rate of 10 mm min−1. Each kind of sample was measured at least five times.
Fig. 1 (a): KBr-FTIR spectra of PET and PEFTs, (b): 13C NMR of PEFT-15, (c): 1H NMR of PET and PEFTs, (d): chemical structure of PET and PEFT. |
1H NMR spectra of PET and PEFTs are also shown in Fig. 1(c). As shown in Fig. 1(c) and (d), the characteristic resonance peaks at 8 ppm are attributed to the aryl (Ph-H). The composition of the PEFTs is determined by the ratio of the peak areas of the aryl (Ph-H) (a) and methylene (C–CH2–C) (e and e′). As shown in Table 1, the content of THFDM in the copolymers matched with the corresponding THFDM:TPA feed ratio, which demonstrates the successful synthesis of the copolymers. Additionally, the peaks at 4.3–4.5 ppm are attributed to methylene (–CH2–O) (d) and methine (–CH<) (c), respectively. It is noteworthy that there is no corresponding position on the molecular chain which matched the peaks at 1.5–2.0 ppm. Therefore, we speculate that there may be some residual TBT after the synthesis process.
Sample | THFDM/TPA in feedinga | THFDM/TPA in copolyestersb | [η]c dL g−1 | –COOHd mmol Kg−1 | DEGe % | Colorf | ||
---|---|---|---|---|---|---|---|---|
L | a | b | ||||||
a The ratio of A and B in the cast and copolymer is calculated as a molar ratio.b Mole fraction of THFDM in the polyesters as determined by integration of 1H NMR spectra.c Intrinsic viscosity (dL g−1) obtained in phenol tetrachloroethane mixture (60/40, w/w) at 30 °C.d [COOH] was calculated by the following formula: [COOH] = (V − V0)c × 1000/m.e Content of DEG detected by methanol ester exchange method.f After the sample was crushed, the color of the sample was tested by automatic colorimetry. | ||||||||
PET | 0/100 | 0/100 | 0.670 | 23.1 | 3.95 | 68.4 | −1.3 | 12.4 |
PEFT-5 | 5/100 | 7/100 | 0.668 | 25.1 | 3.18 | 63.1 | 0.8 | 14.0 |
PEFT-15 | 15/100 | 9/100 | 0.672 | 24.6 | 1.98 | 60.8 | 0.2 | 17.5 |
PEFT-25 | 25/100 | 22/100 | 0.702 | 23.0 | 1.35 | 38.1 | 5.1 | 13.7 |
PEFT-35 | 35/100 | 37/100 | 0.689 | 20.7 | 0.89 | 52.7 | 3.7 | 20.1 |
For polyesters, the [COOH] content, DEG content, and the data of color value are listed in Table 1. Additionally, it can be observed that the [η] number varies between 0.63–0.7, and the [COOH] content varies between 20–25, indicating that there are no significant differences among the molecular weight of all samples. All the samples are up to par with the standard bottle-grade PET. DEG content and color value are two important indicators in the PET production process. The introduction of ether bonds from DEG destroys the regularity of the molecular chain, which leads to poor crystallinity and heat resistance. The thermal degradation of polyester and the pigmented ethylene and gel produced by thermal degradation are among the reasons for the increase in “b” value. In this study, with an increase in the THFDM content, the “b” value of copolyester showed an overall upward trend. This is because the reactivity of THFDM is lower than that of EG, which increases the reaction time and temperature; the resulting oligomers,43,44 colored ethylene and gel, work together to increase the “b” value.
Sample | DSC | TGA | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
Cooling scan | Second heating scan | |||||||||
Tc (°C) | ΔHc (J g−1) | Tg (°C) | Tcc (°C) | ΔHcc (J g−1) | Tm (°C) | ΔHm (J g−1) | Td5% (°C) | Tdmax (°C) | W600 (%) | |
PET | 181.63 | 40.63 | 76.76 | — | — | 243.06 | 40.41 | 383 | 450 | 11.62 |
PEFT-5 | 153.73 | 31.45 | 75.12 | 150.19 | 11.54 | 230.93 | 31.45 | 383 | 448 | 11.20 |
PEFT-15 | — | — | 74.19 | — | — | 208.34 | — | 384 | 447 | 10.78 |
PEFT-25 | — | — | 72.98 | — | — | — | — | 377 | 441 | 10.02 |
PEFT-35 | — | — | 72.33 | — | — | — | — | 382 | 438 | 6.90 |
Fig. 2 DSC, TGA, and DTG curves of samples: (a) cooling scan at 20 °C min−1, (b) second heating scan at 20 °C min−1, (c) TGA curves of samples, (d) DTG curves of samples. |
Fig. 3 The apparent shear viscosity (a); complex viscosity (b); storage modulus, G′ (c); loss modulus, G′′ (d) of samples versus frequency. |
A decrease in η* with increasing shear frequency can be observed over the whole frequency range, which is typical of polymer shear thinning phenomena. In particular, the variation range of η* becomes progressively larger as the THFDM copolymer content increases. For example, when the shear rate increases to 100 rad s−1, η* decreases from 55.2 Pa s to 47.5 Pa s for PEFT-5 and 114.1 Pa s to 55.7 Pa s for PEFT-35. This is due to the stronger electronegativity in THFDM creating more entanglement sites in PEFT, which are more easily disentangled when the shear rate increases.
The storage modulus (G′) and loss modulus (G′′) versus angular frequency are shown in Fig. 3(c and d). It can be found that G′ and G′′ of PET are greater than those of PEFTs because PEFTs have a smaller complex viscosity than PET. It is worth noting that at angular frequencies of less than 0.3 rad s−1, the G′ of PEFT-25 and PEFT-35 is greater than that of PET, while that of PEFT-5 and PEFT-15 is lesser because the viscosity of the polymer dominates at this point, and the interactions between molecular chains increase with an increase in viscosity. While the angular frequency is greater than 0.4 rad s−1, the introduction of THFDM disrupts the orderliness of the molecular chains and increases the mobility of the chains. In addition, the variation in G′ is much greater than G′′, which shows that the viscosity of the polyester dominates as the sheer frequency increases.
It can be seen from Fig. 4(b) that PET films have an obvious brittle fracture, but all PEFT films have no obvious fracture point, and the tensile stress of PEFT films gradually decreases with the increase of THFDM content. From the results of TFA-induced crystallization, it can also be seen that with the increase in THFDM content, molecular chain rearrangement becomes more and more difficult. This is also due to the increased destruction of molecular chain structure by THFDM, which makes PEFT films exhibit soft and weak inverse characteristics.
Fig. 5 SEM images for PET and PEFTs nanofiber which are produced by electrospinning at different ratios of PEFTs: (a) pure PET, (b) PEFT-5, (c) PEFT-15, (d) PEFT-25, (e) PEFT-35. |
It is worth noting that, unlike previous studies, the enhancement of polarity can lead to a decrease in WCA.29 As shown in Fig. 6, as compared to the polyester films of PEFT-25 and PEFT-35 obtained by the coating method, the nanofiber films have higher hydrophobicity. Mainly attributed to the high specific surface area of the nanofiber membrane surface, which makes the surface tension of water stronger, and water droplets cannot penetrate the fiber membrane.
Fig. 6 Water contact angle of sample nanofibrous membrane (a–e) as well as water contact angle of PEFT-25 (d) and PEFT-35 (e) films. |
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