Minh Kha Leacd,
Thanh Nhan Tranbcd,
Thi Kim Tuyen Huynhbcd,
Van Hoang Nguyenbcd,
Duy Thanh Voacd,
Van Man Tranabcd and
My Loan Phung Le*abcd
aFaculty of Chemistry, University of Science, Vietnam National University, Ho Chi Minh City, Vietnam. E-mail: lmlphung@hcmus.edu.vn
bApplied Physical Chemistry Laboratory (APCLAB), University of Science, Vietnam National University, Ho Chi Minh City, Vietnam
cUniversity of Science, Vietnam National University, Ho Chi Minh City, Vietnam
dVietnam National University, Ho Chi Minh City (VNUHCM), Vietnam
First published on 19th October 2022
This study focuses on the effects of the chemical process and heating time at 900 °C on pristine anthracite coal (provided by Vang Danh coal, Quang Ninh province, Vietnam) and explores its structure and electrochemical performance when used as an anode in Na-ion batteries. After chemical treatment with NaOH and H2SO4, the impurity content in the raw material decreased significantly (e.g., ash content dropped from 4.4% to 0.9%, etc.). The interspacing between the graphene layers in the anthracite structure also increased after the heat treatment. Besides, on extending the heating time, the anthracite structure became more disordered than the samples heated for shorter times. Therefore, the intercalation ability of Na+ ions in the anthracite structure increased, and the sample heated at 900 °C for 6 hours exhibited the highest reversible capacity of up to 160 mA h g−1 with adequate capacity retention after 100 cycles at C/10 rate.
To achieve a low-cost carbonaceous anode material, we subjected local anthracite (extracted from the Vang Danh coal mine in the Quang Ninh province) through a heat treatment process. On heating, anthracite coal can produce different crystalline structures of carbon (graphite and hard carbon). Specifically, Kim et al. have reported earlier that the graphitization process evidently occurs at high temperatures, starting from 1600 °C and above,14 to elaborate a highly ordered graphite structure. Such high temperatures achieved by using an inert gas furnace would require typical equipment and incur high manufacturing cost. Interestingly, the carbonization process at a lower temperature (below 1200 °C) can produce a partially ordered structure with some similarities to the hard carbon material and can intercalate Li+/Na+ ions due to abundant micropores along with tiny graphite-like crystals.14–17 Among these materials, anthracite originating from Hon Gai, delivered a high reversible capacity of 370 mA h g−1 when calcined at 1100 °C and used as the anode in a Li-ion battery. In this study, the effects of heating time at a low temperature of 900 °C on the structural and electrochemical properties of anthracite coal were explored for the fundamental understanding of its structure during the intercalation/deintercalation reaction in Na-ion batteries.
Abbreviation | Sample explanation | Heating temp. (°C) | Heating time (hours) |
---|---|---|---|
RAW | Raw anthracite from Vang Danh–Quang Ninh | — | — |
CHEM | RAW sample treated with NaOH and H2SO4, respectively | — | — |
9003 | CHEM sample | 900 | 3 |
9006 | CHEM sample | 900 | 6 |
90012 | CHEM sample | 900 | 12 |
HC | Commercial hard carbon, from Kuraray Co., Ltd, 9 μm (served as reference sample) | — | — |
La = 1.84λ/β100cosθ |
Lc = 0.89λ/β002cosθ |
N = 1 + Lc/d002 |
n = 0.32N2 |
Raman spectra were recorded at wavelength numbers from 800 to 2000 cm−1 using a laser source of 532 nm on an XploRA ONE (Horiba). The spectra were fitted to the Lorentzian distribution. The AD/AG ratio was used to evaluate the level of disorder behavior in the structure of anthracite. The material morphology was observed by scanning electron microscopy (SEM) performed on a Hitachi S-4800 with an accelerated voltage of 10.0 kV. The microstructure of all the samples was observed under a high-resolution transmission electron microscope (HR-TEM; JEOL JEM-2010 Electron Microscope) equipped with an Energy Dispersive Spectrometer (EDS) for elemental analysis.
All the coin cells were assembled in an Ar-controlled glovebox (H2O and O2 < 0.5 ppm). The counter electrode was a thick Na foil, and the separator was polypropylene immersed in the electrolyte consisting of 1 M NaClO4 dissolved in ethylene carbonate (EC), propylene carbonate (PC), and dimethyl carbonate (DMC) in the volumetric ratio of 3:1:1. The cells were charged/discharged at the current density of C/10 (C = 372 mA h g−1) in the voltage range of 0.01–2.0 V at room temperature on a battery tester (LANHE CT2001A). Cyclic voltammetry was performed on a potentiostat device (Biologic, MPG2) in the same potential window at the scanning rate of 10 μV s−1.
Fig. 1 The TGA curves of the RAW sample in the air (black line), CHEM sample in the air (red line), and CHEM sample in the Ar atmosphere (blue line). |
Fig. 2a shows the X-ray diffraction analysis of the coals. The carbon samples displayed two large bands at around 25° and 42°, corresponding to the diffraction patterns of the Miller planes (002) and (100). In the disordered carbon structure, the peak of (002) corresponds to the distance between the interlayers, and the peak of (100) represents the amorphous phase of carbon. In addition, the asymmetric band in the ∼25° region was fitted to two Gaussian peaks at around 22° and 26°, namely the γ-band and the Π-band (d002), ascribed to the reflection of the layers of aromatic rings and the packing distance of the saturated structures, respectively18,19 (Fig. S1†). However, the minor peaks in the RAW sample at 11°, 29.5°, and 31°, corresponded to the foreign impurities present in the original coal sample. After chemical treatment, these diffraction signals vanished, indicating that the chemical treatment could effectively remove some of the impurities, as mentioned. Moreover, the chemical treatment did not change the original structure of the anthracite sample. When pyrolyzed at 900 °C, the pattern peak (002) shifted to the left with the temperature rise, indicating a slight increase in the distance between the (002) planes. This increase in distance is expected to enhance the intercalation ability of Na+ ions inside the material structure. Compared with the reference commercial hard carbon (HC), all calcined anthracite samples exhibited an obvious peak at about 26°, corresponding to the diffraction of the lattice (002) of the graphite structure. However, this pattern of HC was broader than those of the studied anthracite samples, which can be explained by the higher disorder structure of HC. The lattice parameters calculated from the XRD analysis are shown in Table 2 and correspond to the tiny graphite-like crystals in HC and anthracite samples (Fig. 3). The hard carbon electrode with the highest d002 value among the tested materials resulted in a larger extent of Na-ion intercalation between the graphene layers of the crystalline phase. In contrast, the anthracite samples with low d002 values could only accommodate a low Na-ion intercalation capacity. Interestingly, as the heating time was increased, the d002 value slightly increased from 3.50 Å (9003) to 3.54 Å (9006 and 90012). When the treatment temperature was maintained continuously at 900 °C for 3 hours, the d002 value was unchanged. Until 6 hours of heating, d002 constantly remained at 3.54 Å. Indeed, changes in this value might reflect the varied capability of Na+-ion storage in the graphene layers of different samples, as further discussed below. Regarding lateral size (La), commercial hard carbon had the largest value of 54.5 Å, while the three heat-treated samples displayed values around 43.0–44.9 Å. Thus, this confirms that the number of Na+ ions stored between graphene sheets in the studied samples is much less than that in HC.
Sample | d002 (Å) | La (Å) | Lc (Å) | N | n | AD/AG |
---|---|---|---|---|---|---|
RAW | 3.51 | 47.3 | 17.4 | 6.0 | 11.4 | 2.60 |
CHEM | 3.49 | 43.6 | 15.9 | 5.6 | 9.9 | 2.67 |
9003 | 3.50 | 43.7 | 18.7 | 6.3 | 12.9 | 2.48 |
9006 | 3.54 | 43.0 | 14.9 | 5.2 | 8.7 | 2.59 |
90012 | 3.54 | 44.9 | 15.5 | 5.4 | 9.3 | 2.67 |
HC | 3.60 | 54.5 | 15.0 | 5.2 | 8.6 | 2.43 |
Like other carbonaceous materials, anthracite coal exhibited two clear peaks at wavelength numbers 1250 cm−1 and 1600 cm−1, corresponding to the disordered structure (D-band) and the ordered structure regions (G-band), respectively (Fig. 2b). All the spectra were fitted to four Lorentzian peaks of the D1, D3, D4, and G bands (Fig. S2†), as previously reported by Li et al.20 The calculated AD/AG values are shown in Table 2. The ratio of AD/AG increased with the increase in heating time, indicating higher disorder in the anthracite samples obtained. This disorder originates from the enlargement of the distance between the Miller lattice planes (002) with heating time, as already discussed in the section on XRD analysis. Indeed, heat treatment helped break the small crystalline clusters to rearrange the order level inside the structure. The raw coal sample (RAW) had a smaller AD/AG ratio (2.60) than the treated sample (CHEM) (2.67). This might be because the chemical treatment possibly modifies the anthracite surface via evaporation of some VOC to create some new surface chemical bonding. However, this value decreased from 2.67 to 2.48 in the case of the heat-treated sample (9003). This result indicates the desorption of volatile matter at high temperatures, leading to a decrease in AD/AG correlation.
The morphology of the RAW and CHEM samples, as observed by SEM and TEM, are shown in Fig. 4. The slab-structure of the anthracite samples with a random orientation of the plates represents the clusters of layered structures like graphite (Fig. 4a). As shown in Fig. 4b and d, the ball milling process could break the raw material into some tiny dust surrounding the small particles several micrometers in size. The EDS mapping of RAW anthracite showed some minor impurities (typically the compounds of Fe, S, Si, etc.) unevenly distributed in the original sample (Fig. 4c). Consequently, the Na-ion intercalation ability can be affected if these impurities are not eliminated, which is further discussed below. In contrast to RAW anthracite, the EDS mapping of CHEM anthracite showed a uniform carbon distribution (Fig. 4e). This sample had almost no impurities, which is consistent with the TGA and XRD results discussed above. Therefore, the chemical treatment process effectively removes the impurities in the raw anthracite sample.
Fig. 4 (a) The SEM images of the RAW sample. The TEM image and the corresponding EDS mapping of (b and c) RAW anthracite and (d and e) CHEM anthracite. |
Fig. 5 displays the HRTEM and SAED images of HC and the coal samples. All the samples had three diffraction rings in SAED corresponding to the diffraction of the lattice surfaces (002), (010) and (110), respectively. The (002) diffraction rings showed strong and wide textures related to the amorphous structure of ATC. The raw anthracite (RAW) sample had a spherical bedding corresponding to the aromatic stacking layers. Around these spheres, randomly oriented and anisotropic fringes were observed. This property is similar to the anthracite coal from Hon Gai, Quang Ninh, Vietnam.14 The parallel fringes with only 2–3 layers and short sizes (1–2 nm) are also similar to the anthracite carbon nanostructure reported by Bustin et al.21 and Li et al.20 When carbonized at high temperatures, these spheres tended to flatten and become ordered. This process corresponds with the rearrangement of carbon molecules during high-temperature carbonization, thus changing to the meta-anthracite form. The results of the SAED analysis showed that all five samples displayed three diffraction rings corresponding to the diffraction of the lattice surfaces (002), (010) and (110), respectively, in which the highest noise intensity was observed. The diffraction of the plane (002) was the largest and consistent with the results of the XRD analysis.
Fig. 5 The high-resolution TEM lattice fringe images and the corresponding SAED patterns of the (a and b) RAW, (c and d) CHEM, (e and f) 9003, (g and h) 9006, (i and j) and 90012 samples. |
Fig. 6 (a) The initial charge–discharge profile, (b) long-term cycling performance, and (c) rate capability of the anthracite coal samples and hard carbon. |
The capacity assigned based on region I was almost similar for all the samples, while a significant difference in the capacity related to region II was observed. In detail, hard carbon had a plateau capacity of 170 mA h g−1, while the anthracite samples showed a short plateau with capacities lower than 50 mA h g−1. Supposing that this plateau represents the adsorption of Na+ ions, it can be concluded that the adsorption process is more favorable in the case of hard carbon because its porous structure and voids accommodate Na+ ions and facilitate their intercalation into the structure. In contrast, both anthracite samples before heat treatment exhibited low capacities but remained really stable in long-term cycling, thus indicating that the reversible intercalation ability of the RAW and CHEM samples was quite good in the voltage region I. However, in the heat-treated samples, although the initial capacity was high (the highest reversible capacity value was observed for sample 9006 at 160 mA h g−1), it decreased rapidly and reached the same value as the RAW and CHEM samples. The result may be explained by the unstable adsorption mechanism of Na+ ions in this voltage plateau region. Among the three heat-treated samples, sample 9003 exhibited the worst discharge capacity, while sample 9006 displayed the best Na+ intercalation ability. Moreover, according to the Raman analysis results, the disorder increases gradually with heating time. As a result, sample 9003 exhibited a largely ordered structure. Since the intercalation ability is mainly related to the disordered region (region II), it unexpectedly decreased in the case of the 9003 sample. However, sample 90012 had the highest disordered structure among the three samples, and the cycling behavior was worse than that of the 9006 sample.
Indeed, a highly disordered structure can eventually impede Na+ ions in some active sites in the adsorption region, negatively affect the discharge reaction and reduce the discharge capacity. Moreover, the 9006 sample also exhibited the most considerable value among the heat-treated anthracite coals by providing more channels for the Na+ ions to be intercalated. Regarding rate capability, the HC electrode exhibited the highest capacity at low current densities of C/10 and C/5 due to the large interlayer spacing (d002) and the nanopores in HC, which can provide more equivalent channels for Na+-ion diffusion.23 However, its capacity rapidly decreased at higher current densities due to the poor conductivity of HC;24 for instance, it retained only 30.1% of the initial capacity at the rate density of 1C. While in the case of the 9006 sample, the capacity retention reached up to 40.9% of the initial capacity at the current density of 1C. This is owing to the increase in electrical conductivity of anthracite upon heating at 900 °C, which leads to the high rate capability of the ATC anode. However, for the other anthracite samples, the low initial capacities resulted in small capacities at high currents.
Cyclic voltammetry was performed to compare the hard carbon (HC) and heat-treated anthracite samples (9003, 9006, and 90012) (Fig. 7). Two distinct peak regions were observed, consistent with the proposed mechanisms related to each of the voltage profiles (Fig. 6a). The potential region I and region II in the cycling process correspond to the slope at potentials > 0.1 V and the high-intensity peaks at 0.12 V/0.01 V in the CV results, respectively. For the hard carbon sample, the peak intensity in region I was much higher than that in region II, thus revealing that the charge–discharge capacity obtained in the low-voltage region < 0.1 V contributed mostly to the total capacity of hard carbon. Meanwhile, the anthracite sample displayed a smaller peak, meaning that the contribution of the Na+-ion intercalation ability between the graphene layers to the total capacity of anthracite was lower than hard carbon. Compared with hard carbon, there was no significant difference in current density in the high potential region > 0.1 V in the case of anthracite, indicating that the ability of Na+ adsorption on the surface-active sites in both materials was almost the same.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ra05514g |
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