Xi
Liao
a,
Feng-Chao
Cui
c,
Jiang-Hua
He
a,
Wei-Min
Ren
b,
Xiao-Bing
Lu
b and
Yue-Tao
Zhang
*a
aState Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, 130012, Changchun, P. R. China. E-mail: ytzhang2009@jlu.edu.cn
bState Key Laboratory of Fine Chemicals, Dalian University of Technology, 116024, Dalian, P. R. China
cFaculty of Chemistry, Northeast Normal University, 130024, Changchun, P. R. China
First published on 22nd April 2022
It is highly desirable to reduce the environmental pollution related to the disposal of end-of-life plastics. Polycarbonates derived from the copolymerization of CO2 and epoxides have attracted much attention since they can enable CO2-fixation and furnish biorenewable and degradable polymeric materials. So far, only linear CO2-based polycarbonates have been reported and typically degraded to cyclic carbonates. Here we synthesize a homogeneous dinuclear methyl zinc catalyst ((BDI-ZnMe)2, 1) to rapidly copolymerize meso-CHO and CO2 into poly(cyclohexene carbonate) (PCHC) with an unprecedentedly cyclic structure. Moreover, in the presence of trace amounts of water, a heterogeneous multi-nuclear zinc catalyst ((BDI-(ZnMe2·xH2O))n, 2) is prepared and shows up to 99% selectivity towards the degradation of PCHC back to meso-CHO and CO2. This strategy not only achieves the first case of cyclic CO2-based polycarbonate but also realizes the complete chemical recycling of PCHC back to its monomers, representing closed-loop recycling of CO2-based polycarbonates.
The utilization of CO2, one of the most abundant C1 carbon sources, as co-monomers to be copolymerized with epoxides,31–39 has attracted intense attention since Inoue's seminal work,40 which will not only achieve CO2-fixation, thus reducing the greenhouse gas level in the atmosphere, but also furnish biorenewable and degradable polymeric materials.41–44 It should be noted that ring-opening copolymerization of epoxides and CO2 is typically initiated by either intrinsic metal-bonded initiators45–50 or additional initiators in binary systems.51–53 Therefore, linear polycarbonates capped by initiation species chain-ends are obtained in general. As we know, cyclic polymers possessing a ring-like structure exhibit a unique set of properties compared with their linear analogues, thus attracting particular interest in the precision polymer synthesis.54–57 However, there have been no reports on the synthesis of cyclic, CO2-based polycarbonates yet. As far as the degradation of polycarbonates is concerned, cyclic carbonate was the most reported degradation product in comparison with epoxide and carbon dioxide co-monomers.58,59 Polycarbonate derived from common monomers (i.e. poly(cyclohexene carbonate) (PCHC) based on meso-cyclohexene oxide (meso-CHO)) typically produced trans-CHC rather than meso-CHO, probably because the energy barrier for meso-CHO formation is 1.0 kcal mol−1 higher than that for trans-CHC.58 So far, only a few examples of polycarbonate based on epoxide monomers with large steric hindrance were reported to have been completely recycled back to their epoxide monomers.60,61 So far, we are unaware of any complete chemical recycling of PCHC back to meso-CHO yet. Here, we designed and synthesized a dinuclear methyl zinc catalyst ((BDI-ZnMe)2, 1) by reacting a BDI ligand with ZnMe2 (Fig. 1). Without the initiator, catalyst 1 exhibits high activity and chem-/regioselectivity towards the copolymerization of meso-CHO and CO2, furnishing polycarbonates with an unprecedented cyclic topology. Both the Mark–Houwink plot and MALDI-TOF-MS spectra confirmed that these cyclic polycarbonates possessed an “end group” of two CO2 molecules. Moreover, a heterogeneous catalyst ((BDI(ZnMe2·xH2O))n, 2) can be prepared from the same reaction in the presence of trace amounts of water, which can rapidly degrade PCHC to the meso-CHO monomer and CO2 comonomer with up to 99% high selectivity, which represented the perfect CRM example from PCHC to meso-CHO.
Fig. 2 Crystal structure of catalyst 1 (hydrogen atoms are omitted for clarity and ellipsoids are set at 30% probability). |
Without requirement of initiators, catalyst 1 can rapidly polymerize 800 equiv. of meso-CHO into PCHC at 90 °C in 1 h under 40 bar CO2, thus affording copolymers with a turnover frequency (TOF) over 790 h−1 (entry 1, Table 1). This result contradicts previous literature findings that alkyl zinc complexes are inactive for epoxide/CO2 copolymerization in general and often act as precursors for alkoxide/acetate zinc derivatives.45,63,64 Moreover, we found that over 99% of the produced polymers are polycarbonates with a narrow molecular weight distribution (MWD) and there was no observation of polyether or cyclic carbonate (Fig. S2†). It is also noted that reducing CO2 pressure from 40 to 30, 20, and 10 bar, respectively, did not show a noticeable impact on the polymerization activity of catalyst 1, highly selectively producing polycarbonates with a similar molecular weight, narrow MWD and comparable TOF value (∼800 h−1) (entries 2 to 4 vs. 1, Table 1). Further reducing CO2 pressure to 1 bar led to the formation of both cis-cyclic carbonate and ether linkages, indicating that sufficient CO2 is required for high chemo- and region-selectivity (entry 5, Table 1 and Fig. S3†). The control experiment revealed that catalyst 1 is inactive for homopolymerization of meso-CHO up to 120 h (entry 6, Table 1), suggesting that CO2 is essentially important for the copolymerization of meso-CHO and CO2. We also evaluated the influence of catalyst loading on polymerization and were very glad to see that all polymerizations can proceed smoothly under 30 bar CO2 pressure (entries 7–10, Table 1). The corresponding TOF value increased from 396 to 792, 1164 and 1328 h−1 when the meso-CHO/1 ratio was changed from 400/1 to 800/1, 1200/1, and 1600/1, respectively (entries 7, 2, 8 and 9, Table 1). Even with a 2000/1 ratio, over 97% of the monomer can still be converted to PCHC with 99% selectivity in 2 h (entry 10, Table 1). Further investigation indicated that reaction temperature plays an important role in affecting polymerization activity. At room temperature (RT), only ∼30% of meso-CHO was converted to PCHC in 2 h for copolymerization performed in an 800/1 meso-CHO/1 ratio (entry 11, Table 1). In sharp contrast, it only took 0.5 h to reach 80% monomer conversion for polymerization heating at 110 °C, giving rise to a high TOF value of 3200 h−1 (entry 12, Table 1). It is worth noting that the produced PCHCs all exhibited comparable molecular weights (i.e. 400/1 31.4 kDa; 800/1 28.7 kDa; 1200/1 32.7 kDa, 1600/1 30.6 kDa, and 2000/1 33.5 kDa) regardless of the monomer feed ratios, while the dispersities remained narrow (Đ as low as 1.04) (Fig. S6†), thus strongly implying the occurrence of chain transfer during polymerization. This result aroused our interest since we did not add any chain transfer reagents to the system at all.
Entry | [M]/[C] ratio | PCO2 (bar) | T (°C) | t (h) | Conv.b (%) | TOFb (h−1) | Polycarbonateb (%) | M w (kDa) | Đ |
---|---|---|---|---|---|---|---|---|---|
a Carried out in toluene ([meso-CHO] = 2.0 M) in a 20 mL autoclave. b Conversion of meso-CHO and selectivity for polycarbonates determined by 1H NMR spectroscopy. Turnover frequency (TOF) = mol of product/mol of catalyst per hour. c Weight average molecular weight (Mw) was measured by GPC using a light scattering detector in THF. d [meso-CHO] = 1.0 M. e Using the mono-nuclear BDI-ZnMe complex as catalyst (Fig. S20). | |||||||||
1 | 800/1 | 40 | 90 | 1 | 99 | 792 | >99 | 28.6 | 1.11 |
2 | 800/1 | 30 | 90 | 1 | 99 | 792 | >99 | 28.7 | 1.09 |
3 | 800/1 | 20 | 90 | 1 | 98 | 784 | >99 | 27.9 | 1.11 |
4 | 800/1 | 10 | 90 | 1 | 99 | 792 | >99 | 32.2 | 1.02 |
5 | 800/1 | 1 | 90 | 1 | 18 | 144 | 67 | — | — |
6d | 400/1 | — | 90 | 120 | 0 | — | — | — | — |
7 | 400/1 | 30 | 90 | 1 | 99 | 396 | >99 | 31.4 | 1.04 |
8 | 1200/1 | 30 | 90 | 1 | 97 | 1164 | >99 | 32.7 | 1.06 |
9 | 1600/1 | 30 | 90 | 1 | 83 | 1328 | >99 | 30.6 | 1.11 |
10 | 2000/1 | 30 | 90 | 2 | 97 | 970 | >99 | 33.5 | 1.17 |
11 | 800/1 | 30 | 25 | 2 | 30 | 120 | >99 | ||
12 | 2000/1 | 20 | 110 | 0.5 | 80 | 3200 | >99 | 28.7 | 1.11 |
13 | 2000/1 | 20 | 110 | 1 | 95 | 1900 | >99 | 32.8 | 1.09 |
14e | 400/1 | 30 | 90 | 2 | 0 | — | — | — | — |
Fig. 3 Characterization of the end-group and cyclic structure and in situ FTIR study of reaction between 1 and CO2. (A) The MALDI-TOF mass spectra of PCHC produced by 1 using 12CO2 (black) and 13CO2 (blue), respectively. CF3COOK was used as the ionizing agent. (B) Double logarithm (Mark–Houwink) plots of intrinsic viscosity [η] versus weight-average molecular weight of the PCHC produced by 1 (red line, entry 9, Table 1) and linear counterparts67 from the literature (black line). (C) Three-dimensional stack plot of the IR spectra during the reaction of CO2 and 1 in toluene at 90 °C, 40 bar pressure. |
Based on the above-mentioned results and the fact that the molecular weight for one molecule of CO2 is 44, we speculated that the unknown chain-end group with a molecular weight of 88 might be composed of two molecules of CO2. However, there have been no reports on the production of di(tri)carbonate linked polycarbonates so far, since it is believed to be enthalpically disfavored to consecutively insert two molecules of CO2 into polymer chains.32,65,66 To validate our assumption, we synthesized PCHC based on 13C-labeled CO2 and analyzed its MALDI-TOF MS spectrum (Fig. 3A). It turned out that the molecular weight of the repeat unit increased from 142 to 143. Meanwhile the molecular weight of the chain-end group changed from 88 to 90, indicating the formation of the chain-end group composed of two 13CO2 molecules. The 13C NMR spectrum of the 13CO2-labeled PCHC exhibited new peaks at 154.2 ppm and 154.4 ppm (Fig. S9 and S10†), which might be attributed to the tricarbonate linkage. These results clearly confirmed that the chain-end group is generated by the continuous insertion of two molecules of CO2. On the basis of the above-described results, it can be easily inferred that the produced polymers have a cyclic structure rather than a linear chain, because it would be unstable to consecutively insert two CO2 molecules into the end of a linear polymer chain, plus the molecular weight cannot be 88, since hydrogen or hydroxyl chain-end groups should be observed. To further validate our assumption, we heated the cyclic PCHC in toluene at 150 °C for 30 min. MALDI-TOF MS analysis did not show any difference between the low MW PCHC before and after heating (Fig. S11†), indicating that the cyclic PCHC is very stable. Next, in order to cleave such a tricarbonate linkage, low MW PCHC reacted with benzyl amine in DCM at room temperature for 30 min. The MALDI-TOF MS spectrum of the resulting products consisted of two series of mass ions. Beside the major series attributed to the cyclic PCHC, the minor series shows a similar molecular weight but capped by a chain end group with a molecular weight of 116 (155 = 116 + 39 (K+)), which corresponds to a linear polymer chain HO–(CHO–CO2)n–CHO–H resulting from the cleavage and release of tricarbonate linkage from the cyclic PCHC (Fig. S12†).
To the best of our knowledge, this is the first example of sequential carbonate linkage reported for a CO2-based polycarbonate. Furthermore, the formation of cyclic polymers would also help to explain that the produced polycarbonates all possessed a similar molecular weight since the ring-closure is a kind of chain-transfer reaction.
To confirm the formation of cyclic PCHC, we compared the intrinsic viscosity of the PCHC sample produced by catalyst 1 ([η]1) with that of its linear analogue with a comparable molecular weight ([η]linear).67 As shown in the Mark–Houwink plot (Fig. 3B), [η]1 is obviously lower than [η]linear ([η]1/[η]linear ratio ∼ 0.7). This result provides strong evidence to support the fact that the sample of PCHCs produced by catalyst 1 are cyclic polymers,68 which also further explained why the molecular weight of all the polymers are maintained around 30 kDa, regardless of the monomer feed ratio. That is to say, once reaching ∼30 kDa (∼200 repeating units) during propagation, the polymer chain would be closed to form a cyclic polymer while catalyst 1 was released from the polymer chain and entered into the next catalytic run. The fact that the initiation efficiency was greater than 100% suggested that more than one cyclic polymer chain is produced per catalyst molecule. This can be validated by the control experiment performed by sequential addition of two batches of 800 equiv. of meso-CHO. After complete consumption of the first batch of 800 equiv. meso-CHO under 20 bar CO2 and 90 °C in 1 h, a viscous aliquot was taken out for intrinsic viscosity measurement. Next, another 800 equiv. of meso-CHO was added to the above polymerization mixture and reacted for another 1.5 h to ensure full monomer conversion. GPC analyses revealed that there are no obvious molecular weight differences between the PCHCs produced by separate consumption of the first and second batch of 800 equiv. monomers, suggesting the formation of cyclic polymers (vide infra). The corresponding Mark–Houwink plots of both samples further confirmed the produced cyclic PCHCs have the same ring size (Fig. S13†). Considering that the repeat units are meso-CHO and CO2 plus the chain-end group is composed of two CO2 molecules, we presumed that after consecutive insertion of two CO2 molecules, the resultant dicarbonate anion would backbite the first carbonate in the polymer chain to close the ring and generate the cyclic polycarbonate containing a tricarbonate linkage (Fig. 4). The cyclic PCHC was amorphous showing a glass transition temperature of 113 °C and a decomposition temperature of 281 °C (Fig. S14 and S15†).
The above-mentioned experimental details, NMR reactions and in situ FTIR study coupled with the structural characterization of both catalyst 1 and polymers led to a proposed polymerization mechanism for meso-CHO/CO2 copolymerization by catalyst 1 (Fig. 5). With each oxygen weakly attached by the zinc centre, one CO2 molecule would be trapped while keeping its linear geometry still. The intramolecular cooperation effects between the dinuclear zinc catalyst 1 and meso-CHO or CO2 would enable two zinc centres to individually activate both monomers, respectively. The nucleophilic attack of the epoxide by the weakly activated CO2 initiated the ring-opening polymerization and produced an alkoxide. The metal alkoxide species subsequently underwent CO2 insertion to afford metal carbonate, which ring-opened another molecule of weak coordinated meso-CHO. The continuously alternative copolymerization of meso-CHO and CO2 led to the propagation. Once the molecular weight of the polycarbonates reached a certain level (ca. 30 kDa),55 the restricted CO2 between the two zinc centres would bridge the nucleophilic attack of the CO2 on the chain end by the last inserted CO2 on the propagation site, such that the polymer chain closed to form a cyclic polymer containing a tricarbonate linkage, while catalyst 1 was released from the polymer chain for the next catalytic cycle. Notably, the copolymerization can be ceased by releasing CO2 at a relatively low monomer conversion, which led to chain termination predominantly since the chain propagation was significantly suppressed as a result of the early release of CO2. Through such ways, we are able to prepare low-MW cyclic PCHC for MALDI-TOF MS analysis.
As shown in Table 2, the hydrolysis degree of ZnMe2 imposed an important impact on the degradation activity of catalyst 2. For degradation of PCHC performed in 25:1 repeat units (r.u.)/2 ratio, the catalysts prepared from the addition of 0.02 to 0.1 equiv. of water to ZnMe2 all exhibited comparable activity, furnishing meso-CHO in 99% selectivity. It only took 9 h for (BDI-(ZnMe2·0.1H2O))n to fully degrade PCHC to meso-CHO (Fig. S23†). After increasing the amount of water to 0.2 equiv., a longer reaction time was required and trace amounts of trans-CHC product was observed. Further increasing to 0.5 equiv. of water drastically slowed down the degradation; only 40% of PCHC was recycled back to meso-CHO in 15 h. Therefore, (BDI-(ZnMe2·0.1H2O))n was selected to screen the reaction parameters for PCHC depolymerization. For depolymerization performed in a 50:1 (r.u.)/2 ratio, PCHC can be near quantitatively converted back to meso-CHO in 20 h, whereas for depolymerization performed in a 100:1 (r.u.)/2 ratio, over 97% of PCHC was transformed into meso-CHO and trans-PCHC in 78% and 15% selectivity in 28 h. All these results demonstrated the high degradation activity and selectivity of catalyst 2 in the recycling of PCHC back to meso-CHO (Fig. 6). The remaining methyl group on the zinc centre is vital to the meso-CHO selectivity, while the synergistic action of the multinuclear zinc centres cannot be neglected as well. The high degradation activity and selectivity exhibited by catalyst 2 provides the possibility for complete chemical recycling of PCHC type plastics back to monomers to realize an ideal circular polymer economy.
Entry | Catalyst | Ratio | t (h) | PCHCb (%) | trans-CHCb (%) | PCHOb (%) | meso-CHOb (%) |
---|---|---|---|---|---|---|---|
a Carried out in toluene at 150 °C ([PCHC] = 7.1 mg mL−1). b Determined by comparison of the integrals of signals arising from the methylene protons in the 1H NMR spectra of reaction mixture aliquots without further purification due to PCHC (δ = 4.65 ppm), cis-CHC (δ = 4.63 ppm) and trans-CHC (δ = 4.00 ppm) against meso-CHO (δ = 3.20 ppm). | |||||||
1 | (BDI-(ZnMe2·0.02H2O))n | 25/1 | 15 | 0 | 0 | 0 | >99 |
2 | (BDI-(ZnMe2·0.04H2O))n | 25/1 | 15 | 0 | 0 | 0 | >99 |
3 | (BDI-(ZnMe2·0.08H2O))n | 25/1 | 15 | 0 | 0 | 0 | >99 |
4 | (BDI-(ZnMe2·0.1H2O))n | 25/1 | 9 | 0 | 0 | 0 | >99 |
5 | (BDI-(ZnMe2·0.2H2O))n | 25/1 | 15 | 0 | Trace | 0 | >99 |
6 | (BDI-(ZnMe2·0.5H2O))n | 25/1 | 15 | 60 | 0 | 0 | 40 |
7 | (BDI-(ZnMe2·0.1H2O))n | 50/1 | 20 | 0 | Trace | 0 | >99 |
8 | (BDI-(ZnMe2·0.1H2O))n | 100/1 | 28 | 7 | 15 | 0 | 78 |
Footnote |
† Electronic supplementary information (ESI) available: Full experimental details, NMR spectra, MALDI-TOF MS spectra, GPC traces, double logarithm (Mark–Houwink) plots. CCDC 2092473. For ESI and crystallographic data in CIF or other electronic format see https://doi.org/10.1039/d2sc01387h |
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