Kyojin
Ku
*ab,
Seoung-Bum
Son
c,
Jihyeon
Gim
c,
Jehee
Park
c,
Yujia
Liang
a,
Anthony
Stark
a,
Eungje
Lee
c and
Joseph
Libera
*a
aMaterials Engineering Research Facility, Applied Materials Division, Argonne National Laboratory, Lemont, IL 60439, USA. E-mail: kjku@hanbat.ac.kr; jlibera@anl.gov
bDepartment of Materials Science and Engineering, Hanbat National University, 125 Dongseodaero, Yuseong-Gu, Daejeon, 34158, Republic of Korea
cElectrochemical Energy Storage Department, Chemical Sciences and Engineering Division, Argonne National Laboratory, Lemont, IL 60439, USA
First published on 13th December 2021
Fast-charging of lithium-ion batteries is a critical requirement for wider adoption of electric vehicles. However, it is subject to several difficulties, such as inhomogeneous delithiation, local heating, and lithium plating. Various charging protocols have been developed to resolve these problems, most of which comprise the combinations of constant-current (CC) and constant-voltage (CV) charging steps. Although it is one of the two main components in conventional charging protocols, CV charging is usually applied in a restrictive manner only to supplement CC charging, and its potential implications as a fast-charging protocol have not yet been fully explored. Herein, we study the effects of a CV-only charging protocol on the fast-charging efficiency of high-rate LiNi0.8Co0.1Mn0.1O2 cathode particles prepared by ultrasonic spray pyrolysis. A 15 minute full-charging is achieved by a single CV charging step without a significant capacity loss in the early cycles. However, gradual degradation of specific capacity and charging efficiency was observed at later cycles. Based on electro- and physico-chemical analysis data, we propose a two-step CV charging protocol that can improve the cycle stability alleviating the damage to the cathode particles. By revisiting CV charging protocols, this work provides a better understanding of the CV charging process that can contribute to the design of new charging protocols with advanced fast chargeability.
Conventional LIB charging process is conducted by CCCV type protocols where the constant current (CC) charging step is supplemented by the constant voltage (CV) step at the end of the charging process. During the CV step in CCCV charging, as the applied current density and associated cell impedance gradually decrease, the extra capacity that was not accessible during the CC step is recovered, and any concentration gradient of lithium ions in active cathode particles is relaxed. Nevertheless, such a conventional CCCV charging protocol is not effective enough for fast charging and thus various modifications have been made to improve the fast charging capability.3,5,16 Anseán et al. proposed a multistage charging protocol consisting of two high- and low-current CC charges and one CV charge, which allows a LIB to charge in about 20 minutes.17 Notten et al. suggested boost charging, the combination of two high and normal CCCV protocols, which reduces total charging time as a large amount of capacities are delivered during the initial part of CCCV charging.18 Pulse charging, which is based on the repeated cycles of a short period of high-current CC charge and followed rest step, is another way to achieve fast charging while it suppresses a build-up of stresses and polarizations in electrode materials.19,20 Recent works also use machine learning or modeling to efficiently discover new charging protocols.16,21 Despite such wide variations, most of the modified fast-charging protocols use CC charge as the main charging method and CV charge only supplementary because of concerns about the initial surge of current density, which could be deleterious to the cell performances.18 CV charging, thus, is usually applied coupled with CC charging by which the current density changes in a much controllable manner, leading to the lack of understanding of the CV charging process.
In this work, we study the CV-based fast-chargeability of high-rate LiNi0.8Co0.1Mn0.1O2 (NCM811) synthesized by the mass scalable ultrasonic spray pyrolysis (USP) method. Less than 15 minutes were required to fully charge the LIB using a single CV-only charge step, and the following discharge profile was identical to that of normal CCCV-charged cells. However, gradual degradation of specific capacity and charging efficiency was observed at later cycles. Based on electro- and physico-chemical analyses data, we propose a two-step CV-only charging protocol that can better preserve fast chargeability with improved cycle stability. This study on CV-only charging without CC charging shows how CV charging affects cathode materials and electrochemical behaviors, which provides insights for designing an advanced fast-charging protocol.
The USP-NCM811 cathode delivered a high capacity with an impressive rate capability. Fig. 2 shows the half cell performance conducted by a CCCV charing and CC discharging cycle protocol. During the two CCCV charge and CC discharge cycles at C/10, it exhibited an initial discharge capacity of 208 mA h g−1 (Fig. 2a). Moreover, it provided superior rate capability, where 154 mA h g−1 of capacity was obtained at 10C, almost 75% of 0.1C capacity (Fig. 2b). A Ragone plot in Fig. 2c illustrates the high rate property of NCM811 from USP. It delivers a high power density, ∼7151 W kg−1, at an energy density of 558 W h kg−1, which indicates that the rate capability of USP-NCM811 is comparable to or even better than that of NCM811 synthesized from the optimized co-precipitation method.23,24 The high rate capability of USP-NCM811 originates from a small primary particle size with a porous particle morphology, where a short lithium diffusion path and sufficient contact between active materials and electrolytes are provided.22
Using the high-rate USP-NCM811 cathode, we evaluated the CV charging capability and its effect on electrochemical behavior. CV charging was performed at 4.3 V, while the charging was set to end at a current of 0.05C. In Fig. 3a, the initial CV charging process is completed only in 14 minutes with a charge capacity of 228 mA h g−1, which is similar to 231 mA h g−1 from the CCCV charging case. Interestingly, in spite of the fast charging, the discharge profile after CV charging is almost the same as that after CCCV charging case. Fig. 3b shows that an extremely high current density is applied during the early period of CV charging and the current density rapidly diminishes (see blue dotted line). About 95% of the total charge capacity is obtained only in 5 minutes of the initial CV charging step. CC-only fast charging of USP-NCM811 was also conducted at 2C for comparison (Fig. S3†). In contrast to the CV-charging data, CC-charging results in 206 mA h g−1 initial charge capacity, which is 22 mA h g−1 less than that for CV-charging, as the charge profile encounters a cut-off voltage at an earlier SOC. This highlights the effectiveness of CV-charging as a fast-charging protocol and demonstrates that the high-current region of CV charging does not significantly alter the electrochemistry, at least during the initial cycles.
Fig. 3 (a) Voltage profile of USP-NCM811 using CCCV (red line) and CV (blue line) charging protocol. (b) Capacity (solid line) and current (dotted line) profile with charging time. |
Although fast charging with sufficient charge–discharge capacity can be achieved in the initial cycles, the CV-only charging protocol appears to aggravate the capacity decay in the extended cycles. Fig. S4† illustrates the cycle stabilities of CV and CCCV charged cells in which all charged cells were discharged at 0.33C. After 50 cycles, the CCCV charged cell maintains 88% of its initial capacity, whereas the CV charged cell shows 74% capacity retention. We also observed that the fast chargeability of USP-NMC811 continuously decreases as the CV-charging cycle progresses. Fig. 4a clearly shows the cycle-to-cycle increase in charging time (gray arrow) and decrease in charge capacity (red arrow). In Fig. S5,† charging time gradually increases from 14 minutes to about 100 minutes throughout 40 cycles. To understand the relation between charging time and capacity, the current response (in C-rate) is plotted as a function of CV charging time for every 10 cycles in Fig. 4b and S6.† For the second cycle, the applied current density sharply rises up to 42C (=8.4 A g−1) at the start of the CV charging and continuously drops within several minutes. Note that such a high current density is not usually achievable by CC-only charging because the responding cell voltage will instantaneously shoot up higher than the cut-off voltage resulting in premature termination of the charging step. The peak C-rate gradually decreases on progressive cycling, and drops to 12C (=2.4 A g−1) at the 50th cycle. The reduction in the peak C-rate means more amounts of charge capacity are to be delivered at the later part of a CV charging where a lower C-rate is applied, extending the overall charging time. Fig. 4c illustrates the changes in the portion of charging capacity generated at different C-rates. While the capacities from the high C-rate region (>15C) gradually decreases to almost 0% at the 40th cycle, the capacities from the low (<5C) C-rate regions kept increasing. The capacity from the middle C-rate region constantly increases until 40th cycle and starts to diminish at 50th cycles. Hence, the charging time increased progressively as a larger portion of the charging reaction occurred at the low C-rate region with cycling.
The origin of extended CV-charging time with cycles, accompanied by reduced peak C-rate, is the degradation of the NCM811 electrode with CV-charging cycles. Fig. 4d compares the normalized voltage profiles (CC charge/discharge at C/10) recorded after 50 CV- vs. CCCV-charging cycles. The charge–discharge curve for the cell experiencing CV charging exhibits a larger voltage gap between the charge and discharge profiles indicating a larger cell impedance. To eliminate the effects of the cycled lithium metal, we disassembled the CV-cycled NCM811 electrode and reassembled it with fresh lithium metal and a fresh electrolyte (Fig. S7†). However, the increased voltage hysteresis was still retained at the reassembled coin-cell; this demonstrates that the increase in voltage hysteresis is due to the deterioration of the NCM811 electrodes.
We found more prominent degradation from the surface region compared to the bulk of the particles. Fig. S8a† shows no noticeable differences in the XRD patterns for the cycled electrodes collected after 50 cycles of CV- vs. CCCV-charging suggesting the effect of CV-charging on the bulk structure is not particularly detrimental. On the other hand, X-ray photoelectron spectroscopy (XPS) reveals severe surface deterioration for the electrode cycled with CV-charging protocol. Fig. 5 illustrates the XPS spectra of F 1s, C 1s and O 1s measured from pristine (green), CCCV-charging (red), and CV-charging cycled (blue) electrodes. In Fig. 5a and S9a,† besides the sharp peak at 688 eV from the C–F bonding of polyvinylidene fluoride (PVDF) binder at the pristine electrode, the Li–F peak at 685.5 eV and the LixPFyOz peak at 686.7 eV arise from the cycled electrodes. The higher intensity ratio of [Li–F + LixPFyOz] to [C–F] for the CV-cycled electrode than that for the CCCV-cycled electrode implies that a larger amount of electrolyte decomposition products are covering the CV-cycled electrode.25,26 In Fig. 5b, the pristine electrode shows three sharp C1s XPS peaks at 284.7 eV (C–C from conductive carbon), 286.5 eV (C–H from PVDF), and 290.9 eV (C–F from PVDF). As in Fig. 5a, the overall peak intensities from PVDF and conductive carbons are reduced at the cycled electrodes. The peaks from various electrolyte decomposition products overlap in the region marked with orange box, and the deconvolution of the region (Fig. S9b†) indicates that C–O (285.7 eV) and CO (288.0 eV) functionalities coexist where the intensities of the region are also higher and broader in CV-cycled electrodes than CCCV-cycled electrodes. The same trend is observed in Fig. 5c for O 1s spectra. The pristine electrode shows two main peaks from lattice oxygen, O–TM (529.4 eV), and surface oxygen, CO3 (531.9 eV) but they disappear in the cycled electrodes. Instead, new peaks from C–O (534.4 eV) and CO (532.8 eV) appear broadly with higher intensity at the CV-cycled electrode. XPS results indicate that new chemical substances, composed of LiF and various organic compounds, accumulated on the cycled electrode. This substance seems to be much thicker in CV-cycled electrodes. The observed surface chemical compounds originate from the oxidation or decomposition of electrolyte salt and solvents, which demonstrates that the extremely high C-rate in CV charging leads to the inhomogeneous charging reaction or oxidation of electrolytes, facilitating the formation of the thick and insulating surface layer.25,26
Fig. 5 XPS spectra of (a) F 1s, (b) C 1s, and (c) O 1s regions measured from pristine (green lines), CCCV-cycled (red lines), and CV-cycled (blue lines) electrodes. |
Effect of surface degradation onto the electrochemical performance was also evaluated by electrochemical impedance spectroscopy (EIS) analyses after 50 cycles (Fig. S8b†). The equivalent circuit, shown in the inset of Fig. S8b,† is used for the analyses, where each term represents ohmic resistance (Rs), solid electrolyte interface (SEI) film resistance (Rf), charge transfer resistance (Rct), and Warburg impedance (W).26–28 A CV-cycled cell delivers 4.5 times and 2.4 times higher values of Rs and Rf, respectively, compared to a CCCV-cycled cell. As observed in the XPS analysis, significant surface reactions, such as the formation of an insulating SEI layer, during the CV charging cycle contribute to greater increases in ohmic and SEI film resistance. It also causes higher charge transfer resistance via forming a more resistive SEI layer and a deteriorated surface structure on the particle. Therefore, in order to minimize critical surface side reactions, the extremely high C-rate region should be avoided during fast-charging.
Based on these findings, a two-step CV charging protocol that includes a lower voltage CV pre-charging step is proposed (Fig. 6). Because the main purpose of pre-CV charging is to avoid extremely high current during the initial stages of 4.3 V CV charging while maintaining fast chargeability, we applied pre-CV charging for only 5 minutes at 4 V (Fig. 6a). About 58% of charging capacity was delivered from the 4 V charging region during the first cycle, and the following discharge profile matched well with those of the 4.3 V one-step CV-charged cell and the CCCV-charged cell (Fig. 3a). After pre-charging, the peak C-rate at 4.3 V was reduced to 15C, which is about one-third of the peak C-rate from one-step CV charging (Fig. 6b). Moreover, compared to the one-step CV charged cell where only 28% of the initial peak C-rate was retained after 50 cycles, the degradation rate was mitigated in the two-step CV-charged cell to that of 50% of CV charged cell.
As a result of minimizing extremely high-current region, the two-step CV-charged cell exhibited enhanced cycle stability and preserved the charging time better than the one-step CV-charged cell. As shown in Fig. 6c, we observed about 5% of the enhanced capacity retention at the 50th cycle in the two-step CV-charged cell, compared to the one-step CV-charged cell. Also, the capacity of one-step CV-charged cell was normalized by that of two-step CV-charged cell to directly compare cycle properties as shown in Fig. S10.† During initial 5 cycles, there exists a faster capacity decay in one-step CV-charged cell, while the acceleration of capacity decay starts to reappear from the 40th cycles. Based on our observation, faster capacity reduction at initial cycles would be related with the extremely high C-rate, which leads to the decomposition of electrolyte and the formation of thick surface layer. On the other hand, the two-step CV-charged cell was able to avoid the extremely high C-rate as we confirmed in Fig. 6b. Therefore, the two-step CV-charged cell delivered an improved capacity retention during the initial cycles and also better preserved the retention at later cycles. Moreover, the increase in charging time was also mitigated from 4 V pre-charged cells with cycles (Fig. 6d). Due to the fixed pre-charging time, about 3 minutes of additional charging time is required at earlier cycles in the 4 V pre-charged cells. However, it soon starts to take longer to charge the one-step CV-charged cell, since the rate of increasing charging time is slower in the pre-charged cells. In addition, the increasing rate is even lower in the 5 minute pre-charged cell (orange dots) than that of the 3 minute pre-charged cell (red dots), which demonstrates the effectiveness of minimizing extremely high-current region onto preserving charging time via pre-charging.
For the generality of the CV charging and the effectiveness of the two-step CV-charging protocols, we performed identical sets of experiments using commercial-grade NCM811 synthesized by co-precipitation method (Fig. S11a†). As we observed with the USP-NCM811 materials, all of the discharge profiles of CV and CCCV charged cells overlapped each other, indicating that CV-charging protocols are feasible as a fast-charging protocol during earlier cycles (Fig. S11b†). Although the CCCV-charged cell exhibited outstanding cycle performance, maintaining 98% of its initial capacity after 50 cycles, the CV-charged cell started to deteriorate rapidly after the 25th cycle (Fig. S11c†). In addition to the particle surface problem we showed in Fig. 5 and S8,† crack generation of NCM811 particles with spherical morphology would also affect the capacity degradation of the cells, which may accelerate under extremely high C-rate and inhomogeneous delithiation during CV charging.29 Therefore, the effect of pre-charging appears more clearly from co-precipitation NCM811 particles, possibly due to the reduction of extremely high C-rate that leads to more homogeneous and stable charging reaction. It also demonstrates the potential of multistep CV charging as a fast-charging protocol. Since the steps of CV charging can be finely tuned, it can further consider dynamic reaction kinetics of active materials, which is dependent on the lithium-ion concentration.30,31 Combined with machine learning, we expect some promising multistep CV charging protocol would be developed with reduced charging time and improved stability.21
The precursor of NCM811 was also produced using co-precipitation. A 2 mol L−1 stoichiometric solution of NiSO4·6H2O, CoSO4·7H2O, and MnSO4·H2O (all precursors from Sigma-Aldrich) was prepared and continuously pumped into a 4 L continuously stirred tank reactor that was filled with 1.2 L of distilled water, purged with nitrogen. The appropriate amount of aqueous ammonia solution (5 mol L−1) as a chelating agent was separately dripped into the reactor, accurately controlling the concentration ratio between transition metal and ammonia. The pH was maintained at 11.0 with an aqueous solution of 4 mol L−1 sodium hydroxide, using a pH controller connected to the diaphragm metering pump. The temperature inside of reactor vessel was kept at 55 °C and the overhead stirrer was carefully controlled. The co-precipitated solution product was collected after a 24 hour reaction, and the precursor powder was obtained by washing and filtering. The cake powder from the filtration was transferred to the convection oven and dried overnight. The obtained NMC811 precursor was mixed with 3% excess LiOH·H2O and sintered at 770 °C for 12 hours under an O2 flow using a tube furnace with a wide, stable hot zone to avoid unwanted concentrations of heat.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ta05767g |
This journal is © The Royal Society of Chemistry 2022 |