Fan
Jiang
*a,
Zhen
Yan
a,
Xuan
Chen
a,
Xinlei
Li
a,
Stéphane
Streiff
a and
M.
Pera-Titus
*ab
aEco-Efficient Products and Processes Laboratory (E2P2L), UMI 3464 CNRS-Solvay, 3966 Jin Du Road, Xin Zhuang Ind. Zone, 201108 Shanghai, China. E-mail: fan.jiang@solvay.com
bCardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, Cardiff CF10 3AT, UK. E-mail: peratitusm@cardiff.ac.uk
First published on 21st November 2022
Pentamethyldiethylenetriamine is a permethylated polyamine that is widely used to prepare foam polyurethane. The current technology for its synthesis relies on diethylenetriamine methylation with formaldehyde under H2. This route is selective, but the use of formaldehyde raises safety and environmental concerns. Herein we present an alternative non-toxic route using methanol as greener and cheaper methylating reagent. The reaction proceeds fast and selectively over composite copper catalysts with a pentamethyldiethylenetriamine yield of 75% and resistance to sintering.
Current industrial production of methylated amines relies on the reductive amination of formaldehyde (HCHO) with a hydrogen donor (e.g., H2). Formic acid (HCOOH) is also a C1 source for N-methylation in Eschweiler–Clarke methylation,6 which can be conducted at room temperature with homogeneous ruthenium7 or platinum (Karstedt) catalysts,8 using hydrosilanes as reducing reagents. Recently, CO2 was proposed as methylating agent using hydrosilanes,9 hydroboranes,10 borohydrides,11 or H2.12 Dimethyl carbonate, prepared from CO2 and methanol (MeOH), is an alternative N-methylation route.13 As a rule, high temperatures (>150 °C) are required to promote methylation. Although a lower temperature (100 °C) protocol was developed for iron-14 or nickel-based catalysts,9d excess hydrosilane is required as reducing agent.
To increase the green footprint and atom economy of N-methylation, it is highly desirable to develop efficient protocols using MeOH as green methylating reagent, where water is generated as main by-product.15 To this aim, direct alcohol amination under the ‘borrowing hydrogen’ (BH2) or ‘hydrogen autotransfer’ mechanism appears as an ideal approach, involving a net transfer of H2 from the alcohol (e.g., MeOH) to an intermediate imine or enamine.16 Unlike reductive amination, no additional reductive species (usually H2) is consumed for imine or enamine hydrogenation.
The earliest attempt to conduct direct amination reactions of fatty alkylamines with MeOH was reported in 1981 by Grigg et al. on n-butylamine using RhH(PPh3)4 (5 mol%) with 86% yield of the dimethylated amine at 100 °C for 96 h.17 One year later, Arcelli et al. succeeded N-methylation of C4-C12-amines with RuCl2(PPh3)3 (3 mol%) at 180 °C for 7 h. At large MeOH excess (15 eq), dimethylated amines were obtained with a yield up to 95%, while at lower excess (5 eq), monomethylated amines were favoured as main product.18 Additional examples of ruthenium complexes were reported for N,N-dimethylation of alkylamines with MeOH at moderate temperature (40–100 °C) with good tolerance to reducible functional groups.19 Also, Ir-type complexes were developed, but operating at higher temperature (>100 °C) and using a base (e.g., Cs2CO3).20
Heterogeneous catalysts operating under the hydrogen borrowing mechanism have also been reported for N-methylation of alkylamines with MeOH. Alumina-supported CuO with acid–base additives (e.g., ZnO) is known to catalyse the gas-phase N,N-dimethylation of C1–C4 amines after pre-reduction,21 and N-methylation ethylenediamine at 200–250 °C.22 In these examples, an external H2 pressure is necessary to protect the copper phase against oxidation by the as-generated water in methanol during the reaction. Alumina-supported Ni and Pt nanoparticles can catalyse the gas-phase N,N-dimethylation of fatty amines using basic additives.23 Tandem reactions were also reported over supported copper and chromium catalysts,24 encompassing first the hydrogenation of dodecanonitrile in MeOH towards dodecylamine, followed by dimethylation to give N,N-dimethyldodecylamine at 250 °C and 50 bar H2. Finally, examples of metal-supported photocatalysts have been documented for amine methylation at near-room temperature, comprising mainly aromatic and furfuryl amines (Au/TiO2, Cu/TiO2),25 and to lesser extent aliphatic (Pd/TiO2)26 and cyclic amines (Ag/TiO2),27 with moderate-to-high yields.
Pentamethyldiethylenetriamine (PMDTA) is a permethylated polyamine that is employed industrially to prepare foam polyurethanes.1b,28 The current technology for PMDTA synthesis relies on diethylenetriamine (DETA) methylation with an aqueous formaldehyde solution (37 wt%) as methyl source under H2 (Scheme 1A).29 This reaction is selective towards PMDTA, but the use of large excess of formaldehyde raises safety and environmental concerns. Herein we present an alternative route operating under the hydrogen borrowing mechanism for PMDTA synthesis from DETA using MeOH as a greener and cheaper methylating reagent (Scheme 1B). PMDTA formation proceeds first by dehydrogenation of MeOH to formaldehyde, followed by condensation of the latter with DETA to generate an imine/iminium salt intermediate, which is further hydrogenated to partially amine intermediates with ultimate formation of PMDTA. To this aim, a suitable hydrogen borrowing catalyst needs to be developed, which is the main purpose of this study.
Scheme 1 (A) Current route for PMDTA synthesis from DETA and formaldehyde, and (B) alternative route for PMDTA synthesis from DETA and MeOH (CH3OH) under the hydrogen borrowing mechanism. |
The catalysts were screened at 200 °C for 18 h at low DETA concentration (1.0 wt% or MeOH/DETA (molar) = 371) under 30 bar H2 pressure (Table 1). RANEY® Ni and RANEY® Co (entries 1–2) are both active for the reaction, but the PMDTA selectivity is low (7% and 23%, respectively). Ru/C is slightly less active with a DETA conversion of 88% and a very low PMDTA yield (3%) (entry 3). Likewise, the PMDTA yield is almost zero for Pd/C at full DETA conversion (entry 4). The composite Cu_3 catalyst displays the best performance with 54% PMDTA yield at full DETA conversion (entry 5). This result opposes the behaviour of Cu_7, with only 3.6% PMDTA yield at 63% DETA conversion (entry 6).
Entry | Catalyst | DETA conversion/% | PMDTA yield/% |
---|---|---|---|
a Reaction conditions: 200 °C, 18 h, H2 (30 bar), MeOH/DETA (molar) = 371, 260 mg of catalyst per 1 mmol of DETA. | |||
1 | RANEY® Ni | 100 | 7 |
2 | RANEY® Co | 100 | 23 |
3 | Ru/C | 88 | 3 |
4 | Pd/C | 100 | 0 |
5 | Cu_3 – silica, nickel binder | 100 | 54 |
6 | Cu_7 – no binder | 63 | 3.6 |
In all cases, the total selectivity does not reach 100% due to the formation of by-products. Representative chromatograms are depicted in Fig. 1. For instance, using Cu_3, cyclic (i.e. 1,4-dimethylpiperazine or DMP) and cleaved (tetramethylethylenediamine or TMEDA) appear as main by-products with retention times in the range 4.5–7.0 min (Fig. 1a, Scheme S1†). Analogous by-products are generated over RANEY® Co, together with partially methylated products (Fig. 1b) with retention times of 10–11 min. In the case, of Ru/C, different by-products are generated including partially methylated DETA, methyl-piperazine and aziridine derivatives, as inferred from GC–MS (Fig. 1c and S1†). Additional by-products, issued from cleavage and polymerization, are also generated.
We further compared the performance of a series of composite Cu catalysts formulated with different binders (e.g., silica, alumina, chromium oxide) (see composition in Table S1†). All the catalysts consist of CuO before pre-reduction, except Cu_5, showing also the presence of a minor amount of Cu2O as inferred from XRD (not shown). All the catalysts exhibit a similar PMDTA selectivity (range 64–75%) at full DETA conversion (Fig. 2). Cu_1, Cu_2, Cu_5 and Cu_6, including silica (0.05–0.50 wt%) and/or chromium oxide (0.35–14 wt%) binders, display the highest DMP selectivity (range 11–15%). In contrast, the conversion decreases to less than 10% for Cu_3 and Cu_4 including a higher loading of silica binder (0.93 wt%) and an alumina binder (16 wt%), respectively. The TMEDA selectivity keeps low (<6%) for all catalysts. The missing selectivity to close the carbon balance is attributed to the formation of trimethylamine (TMA), which is detectable in the gas phase, and oligomers as inferred from GC analysis (Fig. S2†).
Overall, these results point out that, irrespective of the binder, all composite copper catalysts are selective for DETA methylation towards PMDTA. However, given its slightly lower DMP and TMEDA selectivity, Cu_3 was hereinafter used to optimize the catalytic performance as described in the following lines.
The high H2 pressure required to boost the reaction suggests that imine hydrogenation might be rate limiting for PMDTA synthesis compared to methanol dehydrogenation. Besides, H2 is known to stabilize metal copper in amination reactions against nitride formation, coking and oxidation by as-generated water at the reaction conditions,32 which can keep the copper phase active along the reaction.
With these results in hand, the reaction was carried out at 200 °C and 50 bar H2 pressure (Fig. 4). At lower ramps (i.e. 1 and 2 °C min−1), the PMDTA selectivity is the highest (75–78%) with minor formation of DMP and TMEDA (8% and 1% selectivity, respectively), at full DETA conversion. Increasing the temperature ramp to 5 °C min−1, the PMDTA selectivity decreases to 36% in favour of partially methylated products at full DETA conversion (Fig. S4†). Further increase of the ramp to 10 °C min−1 prevents PMDTA formation, whereas heavy products are generated, still at full DETA conversion. Interestingly, by keeping the temperature ramp at 5 °C min−1 but lowering the maximum temperature from 200 °C to 185 °C, the PMDTA selectivity increases to 71%.
The results above point out potential copper sintering during reduction at higher temperature ramps and reduction temperatures. Also, the temperature ramp might affect the final reduction state of copper.32 To sort out between both effects, we conducted a comprehensive characterization study of Cu_3 by combining HR-TEM, XRD and XPS. HR-TEM clearly shows that the temperature ramp affects both the copper reducibility and morphology of the as-reduced particles. Using a temperature ramp of 1 °C min−1 results in copper particles with an average size of 9.2 nm (Fig. 5a1 and 2), while increasing the ramp to 5 and 10 °C min−1 results in larger sizes (>20 nm) (Fig. 5b1 and 2), which can be attributed to sintering. Sintering is even more obvious without binder (Fig. S5†), which explains the poor performance of Cu_7 (Table 1 entry 6).
Fig. 5 Representative HR-TEM micrographs and size distribution of Cu_3 nanoparticles pre-reduced from 50 °C to 200 °C using a temperature ramp of (a1, a2) 1 °C min−1 and (b1, b2) 5 °C min−1. |
The XRD patterns of Cu_3 show the presence of Cu0 and Cu2O phases after pre-reduction from 50 °C to 200 °C using temperature ramps of 1 °C min−1 and 5 °C min−1 (Fig. S6a–c1†). The deconvoluted XPS spectra of the Cu 2p core level of Cu_3 (Fig. S7a1 and 2†) shows bands with binding energies (BEs) centred at 932.4 eV (Cu 2p3/2) and 939.9 eV (Cu 2p1/2), and a complex set of satellite bands in the range 941.3–944.2 eV, that confirm the presence of Cu0 and Cu2O.33 Besides, a band belonging to CuO is visible at a BE of 939.9 eV (Cu 2p3/2) and 943.1 eV (Cu 2p1/2), which can be attributed to partial passivation of the surface of copper particles upon exposure of the catalyst to ambient conditions. These bands are consistent with those observed for Cu_7 (without binder) (Fig. S8a†). The deconvoluted XPS spectra of the O1s core level (Fig. S7b1 and 2†) exhibit two bands with BEs at 530.6 eV and 531.2 eV that can be attributed to lattice oxygen (OL)2− and oxygen defects/vacancies (OV)2− in the copper oxide matrix, respectively.33c Two additional bands appear at 532.3 eV and 533.3 eV that are ascribed to Si–O–Si and Si–OH species, respectively.34 The BE and intensity of the bands keep unchanged with the temperature ramp. The bands attributed to Cu–O and Cu–OH are also visible in the XPS spectra of Cu_7 (Fig. S8b†), but with lower intensity, which can be explained by a much higher particle sintering during pre-reduction compared to Cu_3.
To rationalize DMP formation from DETA cyclization, DETA was reacted over pre-reduced Cu_3 (Scheme 2). At neat conditions (i.e. without MeOH) (Scheme 2B), piperazine and TMEDA are formed with only 3% and 1% yield, respectively, at 27% DETA conversion, together with NH3. In MeOH (Scheme 2A), DETA cyclization is expected to release N-methylamine (MeNH2), which was otherwise not detected. This observation suggests that the methylated primary imine 2 is not a key intermediate for DMP formation. However, we cannot exclude that DMP is formed via this path from other di-, tri- or tetramethylated imine intermediates. These results point out that the primary imine from DETA (1) is an intermediate for piperazine formation, which could generate DMP by further methylation.
Besides cyclization of intermediate 1 in Scheme 2A, DMP could be generated by transalkylation of PMDTA over Cu_3 according to the mechanism described by Wilson and Laine for transalkylation of tertiary amines (Scheme S2A and B†), also relying on the hydrogen borrowing mechanism.35 First, one terminal tertiary amine group in PMDTA could dehydrogenate towards a quaternary imine intermediate with concomitant generation of a Cu–H species, followed by the formation of a Cu–iminium complex (species II in Scheme S2A†). Further nucleophilic attack by the other terminal amine group of the complex followed by cyclization and methyl transposition could generate a cyclic amine–iminium intermediate (species IV in Scheme S2A†) with simultaneous release of TMA. Finally, hydrogenation of the amine–iminium intermediate by Cu–H could generate DMP, and complete the catalytic cycle. Overall, this path would involve the transformation of 1 eq. of PMDTA into 1 eq. of DMP and 1 eq. of TMA (Scheme 3A).
Scheme 3 Possible transalkylation paths for PMDTA transformation into DMP over Cu_3 [Cu] resulting in (A) TMA (1 eq. PMDTA) and (B) TMEDA (2 eq. PMDTA). Detailed catalytic cycles are provided in Scheme S2A and B.† Reaction conditions: 200 °C, 20 h, H2 (50 bar), MeOH/PMDTA (molar) = 32, 100 mg of Cu_3 per 6 mmol of DETA. The catalyst was pre-reduced from 50 °C to 200 °C using a temperature ramp of 1 °C min−1 before the reaction. |
In analogy, the middle tertiary amine group in PMDTA could also dehydrogenate towards a quaternary imine intermediate encompassing the formation of a Cu–iminium complex (species II in Scheme S2B†). Nucleophilic attack by the terminal tertiary amine of a second PMDTA molecule could generate a second Cu–iminium complex (species IV in Scheme S2B†) with concomitant release of one TMEDA molecule. Further nucleophilic attack by the other terminal amine group of the complex followed by cyclization and methyl transposition could generate the cyclic amine–iminium intermediate (species VII in Scheme S2B†) with simultaneous release of a second TMEDA molecule. Finally, hydrogenation of the amine–iminium intermediate by Cu–H could generate DMP, and complete the catalytic cycle. Overall, this path involves the transformation of 2 eq. of PMDTA into 1 eq. of DMP and 2 eq. of TMEDA (Scheme 3B).
To assess if the above mechanisms depicted in Scheme S2 and S3† are feasible in our catalytic system, we reacted PMDTA over Cu_3 at 200 °C for 20 h in MeOH (MeOH/DETA = 32 mol mol−1). The DMP yield is 53% with TMA and TMEDA formation at 41% and 18% yield, respectively, and 72% DETA conversion. The combination of both mechanisms is consistent with the results obtained: the theoretical DMP yield is (TMA yield) + (TMEDA yield)/2 = 41% + (18/2)% = 50%, which, within the limits of the experimental error and by assuming equal probability of occurrence, matches the experimental yield (53%). Overall, this observation points out that TMEDA is mainly generated from PMDTA transalkylation and that alternative pathways involving dehydrogenation and methanolysis are not favoured (Scheme S3†). Indeed, neither 2-methoxydimethylamine nor N,N-dimethyl-2-methoxyethylamine, which are expected by-products, was observed in our reaction system.
To further rationalize PMDTA transalkylation, DMP and TMEDA were reacted together in MeOH. The TMEDA conversion is 31%, while DMP is not converted and even shows a slight gain equivalent to 2% yield (Scheme 4). These results suggest very few yet detectable transformation of TMEDA into DMP, whereas most of the TMEDA converts into different by-products (not characterized), which is consistent with a higher thermodynamic stability of (cyclic) DMP compared to TMEDA. The high stability of DMP can be inferred from the high negative free energy of the transalkylation reaction in Scheme 3A (−53 kJ mol−1), as computed by density functional theory (DFT) at the ωB97X-V/6-311+G (2DF,2P)//ωB97X-D/6-31G* level (gas phase calculation at 298 K, 1 bar) using Spartan v18.4.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2cy01454h |
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