Alejandro J.
Cruz-Arzón
a,
Nitza V.
Falcón-Cruz
b,
William
Serrano-García
ac,
Nicholas J.
Pinto
*a and
Rolando
Oyola
*b
aDepartment of Physics and Electronics, University of Puerto Rico at Humacao, Humacao, PR 00791, Puerto Rico. E-mail: nicholas.pinto@upr.edu
bDepartment of Chemistry, University of Puerto Rico at Humacao, Humacao, PR 00791, Puerto Rico. E-mail: rolando.oyola@upr.edu
cDepartment of Electrical Engineering, University of South Florida, Tampa, Florida 33620, USA
First published on 2nd October 2023
Electrically conducting composite nanofibers based on poly(lactic acid)/poly(triarylamine)-(PLA/PTAA) were successfully prepared via electrospinning using low (<10 wt%) PLA concentrations in chloroform. The uniform blending of PLA and PTAA was confirmed by analyzing the absorption and fluorescence spectra, which showed no phase separation or chemical interactions between the components. By measuring the PTAA concentration using the emission spectra, it was found that the highest PTAA content was achieved in the fibers containing 5 wt%-PLA/PTAA. The resulting 5 wt%-PLA/PTAA composite nanofibers were electrically conducting and were used to fabricate a diode, which exhibited a turn-on voltage of 0.6 V and an on/off ratio of 800. The rectification efficiency of a 10 Hz AC signal using the diode was measured to be 15%. The biodegradable and biocompatible nature of PLA combined with the electroactive properties of PTAA make these composite nanofibers promising materials for use in biosensors and other health-related electronic devices.
Herein we use the electrospinning method to fabricate composite fibers of PLA and the conducting polymer poly(triarylamine)-PTAA using stock solutions of less than 10 wt% PLA and 2 wt% PTAA. PTAA was selected because it is a hole-transporting (p-type) air-stable semiconducting polymer that is easily processable and widely used in sensors,24 LED's,25 water oxidation,26 photovoltaic applications,27–35 and FET's.36 To our knowledge, this is the first report to focus on this binary composite material to fabricate electrically conducting nanofibers for electronic applications. To fulfill our objective, a modified process of controlled solvent (CHCl3) evaporation of the composite solution before electrospinning is proposed to yield fine fibers of PLA/PTAA composites. This process induces an increased viscosity and charge separation that mechanically promotes the formation of the fibers. The low PLA concentration permitted PTAA to homogeneously integrate into the PLA polymers, resulting in the composite fibers embedded with PTAA forming an electroactive pathway along the length of the fiber. Relatively long fibers, using 5 wt%-PLA/PTAA solution and the modified process, were deposited on n-doped Si/SiO2 wafers and were electrically conducting. PTAA provided the electrically conducting path in these fibers while PLA provided mechanical stability. Qualitative and quantitative PTAA analysis using absorption and fluorescence spectra before and after nanofiber fabrication confirm the uniform incorporation of PTAA into the composite nanofibers. The bandgap of PTAA extracted from these spectra is also consistent with reported values for this polymer. In addition, the spectra show that a composite concentration near 5 wt%-PLA/PTAA has a maximum probability of having continuous PTAA chains in contact with each other within the fiber to register a finite current. This is also consistent with the observation of an abundance of fiber production at this concentration compared to the other composite concentrations studied in this work.
To take advantage of the conducting composite nanofibers, a proof-of-concept device as an active p–n junction diode was fabricated. The diode had a turn-on voltage of 0.6 V, an ideality parameter of 2.1, and a rectification ratio of 800. The same diode was also used to rectify an AC signal with a rectification efficiency of 15%. A normal commercial diode based on Silicon is around 40.5%, suggesting that the proposed composite fiber diode shows relatively good efficiency. Biodegradability and biocompatibility, combined with the electroactive properties of these fibers, make them an excellent alternative for use in medical implants and healthcare devices.
In method 2, the composite solution was prepared as in method 1, the placed on a hot plate at 70 °C, and 0.50 g of the solvent was slowly evaporated in dark conditions under constant stirring, without allowing for any polymer precipitation. The solution viscosity increases while maintaining PTAA homogenously blended, and subsequent electrospinning produces long fibers. After evaporation, the corresponding mole ratio and the mass ratio PLA/PTAA remains constant. However, the PLA wt% was 1.9, 5.7, 9.4, and 13.2, for the 1, 3, 5, and 7 wt% Part A, respectively, and PTAA wt% was 0.49 after evaporation. Electrical measurements showed that the 5 wt%-PLA/PTAA fibers prepared via method 2 were electrically conducting, while those of 7 wt%-PLA/PTAA did not conduct due to high PLA concentration in the composite fibers. The conducting fibers were first tested to verify Ohmic contacts with external Au electrodes and then used to fabricate a functional p–n junction diode using an n-Si substrate.
The UV/Vis spectra of 2 wt%-PTAA shows a high-intensity absorption band with a maximum at 388 nm attributed to π–π* transition of the conjugated molecular backbone.38,39 Furthermore, the emission spectrum of 2 wt%-PTAA solution in CHCl3 displayed a blue-green emission with a vibronic pattern exhibiting a maximum at 420 and 445 nm. The HOMO–LUMO energy gap, calculated from the crossing wavelength of the normalized absorption and emission spectra (409 nm) was found to be 3.03 eV, which is in excellent agreement with previous reports.40,41 Altogether, absorption and emission spectra of PLA/PTAA solutions measured in this study exhibit a remarkable consistency with those of PTAA in tetrahydrofuran (THF) and toluene.42,43 The similarity between the absorption and emission spectra of the 5 wt%-PLA/PTAA composite solution and those of pure PTAA, as shown in Fig. 1, confirms the uniformity of the composite and suggests the absence of any chemical reactions between PLA and PTAA. It is important to note that the color of the solutions remained unchanged for several days after being stored in a sealed vial under dark conditions, indicating good chemical stability.
SEM images of PLA/PTAA nanofibers at different concentrations prepared by Method 1, described in the experimental section, are presented in Fig. 2. These results suggest that for low PLA concentrations (<10 wt%) the solutions have small extensional viscosity44 and electrospinning failed to produce fibers. In such cases, during the electrospinning process, the solution is dispensed from the syringe in quirts behaving more as an electro-spraying technique. The polymer chains cannot stay intertwined while airborne as the solvent evaporates, and hence no fibers can form. It is observed in Fig. 2(a)–(h) is a spraying effect covering the cathode with randomly shaped polymer particles, since the polymer concentration is too low.
The scant appearance of short-length fibers can be seen in Fig. 2(h) for the 7 wt%-PLA/PTAA sample. For reliable device fabrication, it is essential that the fibers are well-formed and electrically conducting, therefore, this approach of fiber fabrication needs to be modified.
It is known that to produce fibers via electrospinning, the solution to be electro-spun must have a large charge density and low surface tension.45 To fabricate long, well-formed, and bead-less PLA fibers at low concentrations, one needs to increase the viscosity and charge density of the solutions without polymer precipitation. Surprisingly, a simple solvent evaporation process, Method 2 described in the experimental section, just before electrospinning results in fiber formation. Images of PLA/PTAA fibers formed from electrospinning using Method 2 are shown in Fig. 3(a)–(h). Fig. 3(a) shows that a 1 wt% PLA/PTAA solution fails to produce fibers. At 3 wt%, Fig. 3(d) shows the formation of PLA/PTAA fibers, albeit there are many beads. PTAA assists in fiber formation and reducing the beading effect, as seen for the 5 and 7 wt% samples in Fig. 3(f) and (h). Image size analysis of the fibers results in diameters in the range 300–3000 nm. The modified process also renders the electro-spun fibers to be of high quality, especially for the 5 wt%-PLA/PTAA fibers as observed in Fig. 3(f). These fibers were long enough for device fabrication and could be electrically characterized. While a finite current was measured on the 5 wt%-PLA/PTAA fibers, no detectable current was observed for the fibers electro-spun from the 7 wt%-PLA/PTAA solution. These results are explained in terms of the higher PLA content, which prevented a continuous PTAA percolation path through the fibers. The absence of fibers in the electro-spun 1 wt% and 3 wt% solutions prevented us from doing fiber-based electrical characterization on these samples. Interestingly, the 5 wt%-PLA/PTAA solution produced more fibers than the 7 wt%-PLA/PTAA solution, as seen in Fig. 3(f) and (h).
It can be observed from Fig. 4(a) that the shape of the emission spectra does not change with concentration. This suggests that PTAA does not aggregate or form excited state complexes under the experimental conditions. In addition, the intensity increases proportional to concentration. Thus, quantitative work can be performed using the PTAA emission spectra. Indeed, a linear relationship between emission area (A) and PTAA concentration was obtained as: A = mC + b with R2 = 0.9954, where m = (6.0 ± 0.2) × 106λ*(mg mL−1)−1, b = (−188 ± 50), C is the PTAA concentration in mg mL−1, and λ is the emission signal wavelength. To validate the calibration curve, a solution of 2.2 mg PTAA and 8.5 mg PLA in 0.637 mL CHCl3 was prepared and the PTAA content was determined using the calibration curve. The average relative determination error was 11% for 3 samples, as shown in Fig. S1 in the ESI.† Thus, the quantitative method to determine the PTAA concentration can be applied to the composite solutions and to the electrospun nanofibers after they are dissolved in CHCl3.
All the PLA/PTAA solutions prepared for electrospinning in this work have the same PTAA mass [0.11 g Part B (2 wt% PTAA/CHCl3) + 0.85 g Part A (X wt% PLA/CHCl3, where X is 1, 3, 5, or 7)] as mentioned earlier. After mixing Parts A and B and before solvent evaporation, the wt% of PLA are 0.9, 2.7, 4.4, and 6.2 for X = 1, 3, 5, and 7, respectively, and 0.23 wt% for PTAA. From these composite solutions, 0.50 g of solvent was evaporated before electrospinning to obtain high-quality fibers. After evaporation, the PLA wt% are 1.9, 5.7, 9.4, and 13.2, and 0.49 wt% of PTAA, for X = 1, 3, 5, and 7 respectively. The PTAA content in these solutions was determined experimentally by emission spectroscopy using the validated calibration curve. Fig. 4(b) shows that the PTAA content in the solutions remains constant within experimental error for 1, 3, and 5 wt%-PLA/PTAA solutions after solvent evaporation. A lower PTAA content is observed for the 7 wt%-PLA/PTAA but still close to the experimental error. After electrospinning, areas of ∼2 × 2 cm2 having maximum coverage of the PTAA/PLA film or PTAA/PLA nanofiber mat on the Al foil were cut from the 1, 3, 5, and 7 wt%-PLA/PTAA samples and dissolved in 2.00 mL CHCl3. The PTAA emission spectra for each X wt%-PLA/PTAA precursor solution, as obtained above, are shown in Fig. 4(c). It is observed that the shape of the PTAA emission spectrum remains like pure PTAA, meaning that it was not chemically modified. Fig. 4(d) shows the PTAA mass per 2 × 2 cm2 area for different mole ratio of PLA/PTAA solutions. It is observed that the mass of PTAA/cm2 increases from 1 to 5 wt%-PLA/PTAA and then decreases at 7 wt%-PLA/PTAA. These results, together with Fig. 3 suggest that PTAA, while present in the polymer deposit on the Al foil, is not necessarily incorporated into the nanofiber because in Fig. 3(a) to (d) there is no fiber present for 1 and 3 wt%-PLA/PTAA. Moreover, at 5 and 7 wt%-PLA/PTAA, fiber formation is observed (Fig. 3(e) to (h)). A lower quantity of fibers with larger diameters was observed for 7 wt%-PLA/PTAA compared to 5 wt%-PLA/PTAA. Altogether, these results demonstrate that for fiber formation, a minimum of 5 wt%-PTA/PLAA in the precursor solution is required under the proposed method. The 5 wt% PLA/PTAA results in 9.4 wt% after solvent evaporation. This is lower than that reported to date for conducting PLA composite nanofibers. Interestingly, if we take into consideration the average molecular weight of PTAA and PLA and plot the concentration of PTAA in the fiber mat per 2 × 2 cm2 as a function of PLA/PTAA mole ratio, a maximum of fiber formation occurs at 2.3-mole ratio of PLA/PTAA using a Gaussian function, as shown in Fig. 4(d). These results suggest that PTAA should be surrounded by a minimum of two PLA polymer chains to produce bead-less nanofibers. Using less than 5 wt% PLA leads to inadequate fiber formation, in agreement with previous reports. This could be due to lower viscosity, charge density, surface tension, and the proper incorporation of the appropriate amount of PTAA within the PLA polymer chains. On the other hand, using more than 5% wt in PLA results in fiber formation but with different physical and electrical properties, such as larger diameters and lower conductance. At 5% wt PLA, the modified method produced conductive fibers with lower diameters. This can be explained in terms of the correct alignment of the PLA polymer chains surrounding PTAA chains, and, in addition, PTAA–PTAA intermolecular distances are suitable for charge transfer. At 7 wt%-PLA/PTAA, excessive PLA polymer chains fail to incorporate PTAA between PLA chains (inadequate PTAA percolation). The inadequate PTAA percolation can result in lower charge transfer processes, ultimately decreasing fiber formation efficiency. The resulting fibers have a larger diameter and reduced conduction, meaning the resulting fiber shows higher PLA fiber characteristics. It is appropriate to note that if PTAA mass per 2 × 2 cm2 is normalized to the initial PTAA content just after evaporation, a Gaussian function like Fig. 4(d) is also obtained, as seen in Fig. S2 in the ESI.†
The fabrication of a p–n junction diode is one of the many applications of these nanofibers. This device has two terminals and is fabricated using multiple fibers of 5 wt%-PLA/PTAA and a n-doped Si substrate. The device fabrication process begins with a pre-patterned n-Si/SiO2 (2000 Å oxide thickness) substrate that was cut through the Au electrodes as discussed elsewhere.46 Along the cleaved wafer edge lie many Au electrodes. The freshly cut substrate was fixed on the cathode (Al foil) to intercept the nanofibers emerging during the electrospinning process. It resulted in many nanofibers being deposited on the substrate surface, some of which crossed the wafer edge making permanent contact to the Au electrode at the edge and the n-doped Si along the cleaved surface. Fig. 6(a) shows a scanning electron microscope (SEM) image of the diode that was mounted at an angle with respect to the electron beam. Several continuous fibers can be seen bending over the wafer edge. A diagram of the diode and electrical contacts are shown in Fig. 6(b), and the p–n junction forms at the nanofibers/n-Si interface.46
Fig. 7 presents the I–V plot at 295 K when the external power supply positive (+) terminal was connected to the Au electrode and the negative (−) terminal connected to n-Si. The fibers are known to make Ohmic contact with Au (Fig. 5); hence, the non-linear response seen in Fig. 7 (blue curve) arises from the p–n junction formed at the polymer nanofibers/n-Si substrate. This response is typical of a diode, where current flows in one direction and is blocked in the reverse. By interchanging the positive (+) and negative (−) terminals of the battery, the diode is turned on in the third quadrant of the I–V curve. This proves that the non-linear I–V behavior arises at the nanofiber/n-Si interface.
When the 5 wt%-PLA/PTAA nanofibers were deposited on a p-Si/SiO2 substrates in a likewise fashion, and the device was electrically characterized, the I–V curve was relatively symmetric as expected, as seen in the band diagram (Fig. 8), once again confirming the presence of a p–n diode at the nanofibers/n-Si interface.
The band gaps in PTAA and n-Si are known to be approximately 3.0 eV40,41 and 1.12 eV,46,47 respectively. The non-linear I–V curve observed in the plot can be attributed to the diffusion of electrons and polarons across the PLA/PTAA junction, leading to charge neutralization and the establishment of a charge-free region with a constant Fermi energy level due to band bending at the interface (Fig. 8(a)). The result is a potential barrier that inhibits further charge flow across the junction unless an external voltage is applied. Forward biasing the diode enables current flow, while reverse biasing inhibits it, as shown in the band diagrams of Fig. 8(b) and (c). When the external voltage (+) terminal is applied to the p-arm of the device, it is forward biased, and current can flow. When the voltage on the p-arm of the diode is (−) with respect to the n-arm, the diode is reverse-biased, and no current can flow. These changes are depicted in the band diagrams of Fig. 8(b) and (c). The current–voltage relationship for the forward biased-biased diode can be described by the equation I = Is[exp(eV/nkBT) − 1], where Is is the reverse bias saturation current, e is the electronic charge, and n is the ideality factor; kB and T represent the Boltzmann constant and temperature.47 The values of Is and n were determined to be 800 pA and 2.1, respectively, using a semi-log plot of I–V under forward bias (Fig. 7, upper inset). This diode on/off ratio at ±1 V was calculated to be ∼800, with limitations arising from the polymer resistance, bulk n-Si resistance, and finite contact resistance at the metal/fiber contact. The current when the diode is turned on is much higher than the current measured in the device shown in Fig. 5(inset). This is because of the extremely small (200 nm) length of the fiber arm of the diode compared to the length of 4 μm fiber length in the device measured in Fig. 5(inset). The diode turn-on occurred at 0.6 V making it suitable for handheld instruments and wearable electronics.
Diodes are electronic circuit components that are primarily used for signal rectification (AC to DC conversion). They play an important role in our everyday energy and communication technology such as power supplies, smartphones, and other hand-held electronic devices. The diode action on an AC signal was tested and the results are shown in Fig. 9.
The input was a full sine wave 10 Hz signal, while the output measured across the load resistor was clipped. Fig. 9 shows the oscilloscope traces of the input and output signals. The two signals are in phase; however, the negative cycle of the output signal is suppressed. The ratio of the output power to the input power was ∼15%. For comparison, 40% is the rectifier efficiency of a commercial diode used as a half-wave rectifier. Fig. 9 is therefore proof that the diode is a reliable half-wave rectifier and hence can be used as a building block in advanced electronics.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ma00230f |
This journal is © The Royal Society of Chemistry 2023 |