Edward Michael Peters‡
*a,
Michael Svärdb and
Kerstin Forsbergb
aMEAB Chemie Technik GmbH, Dennewartstraße 25, 52068, Aachen, Germany
bKTH Royal Institute of Technology, Department of Chemical Engineering, SE-100 44, Stockholm, Sweden. E-mail: kerstino@kth.se
First published on 5th January 2023
The recovery of scandium from waste streams of other mining and metallurgical processing industries is gaining research interest due to the scarcity of scandium-containing ores. Hydrometallurgical techniques such as leaching, solvent extraction and crystallization amongst others have been successfully applied to recover scandium salts from such waste streams. Scandium can be recovered as (NH4)3ScF6 by antisolvent crystallization from NH4F strip liquors obtained after solvent extraction. The coextraction of metal impurities such as Fe, Al, Zr and Ti causes contamination of the final solid product. The extent of coprecipitation of ammonium metal fluorides depends on their initial concentration in the strip liquor and their solubility in the NH4F–antisolvent mixtures. Here, the solubility of ammonium metal fluorides of Sc, Zr, Fe, Al and Ti is reported separately in 3 mol L−1 NH4F–ethanol mixtures at 25 °C as well as in a system containing all five solid phases. The solubility of (NH4)3ZrF7 is slightly higher than that of (NH4)3ScF6, while the solubilities of (NH4)3FeF6 and (NH4)3AlF6 are significantly lower in comparison to (NH4)3ScF6. The solubility of (NH4)2TiF6 is 1–2 orders of magnitude higher than those of other ammonium metal fluorides. When a mixture of ammonium metal fluoride salts is dissolved in the same 3 mol L−1 NH4F–ethanol mixture as for the individual salts, the resultant solubility of the ammonium metal fluorides of Sc, Zr and Fe decreases significantly, while the resultant solubility of ammonium aluminum hexafluoride increases. This is likely due to changes in solution speciation with increased NH4F concentration and ionic strength.
During the leaching and solvent extraction stages, some metals such as Fe, Al, Ti, Zr, V, U and Th are usually coextracted and end up in the NH4F strip liquor, although a high degree of selectivity can be achieved in the solvent extraction stage. These metals contaminate the solid product obtained during crystallization and it was observed that they are usually present in the solid product in proportions that reflect their relative abundances in the strip liquor.10 The commercial use of scandium products in specialized applications such as solid oxide fuel cells, solid oxide electrolyzer cells and 3D printing often requires very high purities >99% Sc2O3 and/or ScF3. Increasing the final product purity to such levels requires knowledge of the solubility of species likely to contaminate the product during antisolvent crystallization, which could facilitate the development of an antisolvent crystallization strategy, such as fractional crystallization, to further purify the product. Therefore, it is necessary to investigate the solubility of ammonium metal fluorides of Sc and major impurity metals such as Fe, Al, Zr and Ti in solvent mixtures typical of the antisolvent crystallization process. In a recent study, the solubility of (NH4)3ScF6 has been investigated at 25 °C in NH4F solutions of concentration 2–5 mol L−1 dosed with alcohols namely methanol, ethanol, 2-propanol, and 1,3-propane-diol as well as in pure NH4F solutions of concentration 0.1–12.2 mol L−1.9,11 The solubility of (NH4)3ScF6 in HF solutions of concentrations up to 24 mol L−1 at 30 and 50 °C is also reported in literature, from which the interpolated solubility value at 3 mol L−1 HF and 25 °C is about 3.6 g Sc per L.12
The phases of the impurity metals that are likely to co-crystallize include (NH4)3FeF6, (NH4)3AlF6, (NH4)3ZrF7 and (NH4)2TiF6 or (NH4)3TiF7. Such ammonium metal fluorides including the Sc phase have been previously reported to exhibit almost similar XRD patterns when crystallized as a mixture, even from solutions that contained higher quantities of Zr, making their identification and quantification challenging.10 The heptafluoride phases of Zr13,14 and Ti15,16 were reported to be the stable phases under ambient conditions and thermal decomposition of these phases to the hexafluorides was observed to occur at 297 °C and 107 °C, respectively. The solubility of (NH4)2TiF6 in water at 25 °C is reported to be 260 g L−1 and that of (NH4)3ZrF7 is reported over a temperature range of 0–104 °C to be in the range ca. 0.4–1.2 mol L−1 (ca. 111–334 g L−1).17 The solubility of (NH4)3FeF6 was observed to increase with increasing HF concentration (≤20 g L−1) and temperature (0–60 °C) at constant NH4HF2 concentration and decrease upon increasing the NH4HF2 concentration (50–150 g L−1).18 The increase in solubility with increased HF concentration could be due to increased complex formation between Fe3+ and F− anions, while the increase in NH4+ concentration introduces a common ion which promotes crystallization of (NH4)3FeF6. The solubility of (NH4)3AlF6 and NH4AlF4 in water at 25 °C are reported as 8 and 0.5 g L−1, respectively.19 (NH4)3FeF6 and (NH4)3AlF6 also undergo thermal decomposition to their respective tetrafluoride phases at ca. 140 and 170 °C, respectively.20
It has been reported that (NH4)3ScF6 is the stable phase and can transform into other phases such as (NH4)5Sc3F14 and NH4ScF4 at different fluoride concentrations (0.1–7 mol L−1) and temperatures (18 and 90 °C), with the tetrafluoride phase being the stable phase in pure water.21,22 Similar phase transformations were also observed in NH4F media at fluoride concentrations below 0.8 mol L−1 and beyond this concentration, no phase transformation was observed.22 Thermodynamic modelling of a Sc–F system revealed that higher order ScF complexes become more stable with increased fluoride concentration, and are also stable at alkaline pH values compared to lower order ScF complexes, while that of higher order ScOH complexes increase with increasing pH.8 The stability of complexes is expressed by their stability or formation constants.
Solution speciation plays a significant role in determining which phases are likely to crystallize under specific conditions. In the presence of other metal ions and other solvents such as ethanol, the solution speciation can be significantly altered since there is competition for ligands amongst the metal ions and there is high possibility of ethanol–cation, ethanol–ligand and ethanol–water interactions which adds to the complexity of the system speciation. This can significantly alter the solubility of ammonium metal fluorides. As far as we know, there is no data in literature on the solubility of ammonium metal fluorides in NH4F–ethanol mixtures except the data published for (NH4)3ScF6 in such systems.11 For this reason, the solubility is determined herein for ammonium metal fluorides of Zr, Fe, and Al separately in 3 mol L−1 NH4F–ethanol mixtures at 25 °C and compared with the published data for (NH4)3ScF6.11 The solubility is also determined in a system containing a mixture of all five salts including the Ti phase in 3 mol L−1 NH4F–ethanol mixtures at 25 °C to investigate the extent to which the solubility of these compounds is influenced by the presence of other metal salts in solution.
Comparison of published solubility data for (NH4)3ScF6 obtained from the supersaturated state over 72 hours,9 and from the undersaturated state11 over 24 hours shows negligible discrepancies. Sampling and analysis were conducted as described for the quaternary system. Since the system contained a mixture of salts, calculations were conducted after obtaining the solubility data to determine if the quantity of the Ti phase added was in excess, to ascertain that it did not dissolve completely. The solids added were determined to be in excess of the solubility of the Ti phase in these solution mixtures and was ca. 35 ± 5 wt% for the experiments conducted with 0.5 mol L−1 ethanol, which is higher than the reported solubility of (NH4)2TiF6 in water (260 g L−1).17
Fig. 1 XRD diffractograms of synthesized phases. These were matched with reference patterns obtained from the Powder Diffraction File Database (PDF-2 2021). |
Fig. 2 Solubility of ammonium metal fluorides in 3 mol L−1 NH4F–ethanol mixtures at 25 °C for the quaternary system. Data for the Sc phase is obtained from literature.11 Error bars denote the standard deviations from the mean of 2 experimental repeats. |
The solubility of (NH4)3ScF6 and (NH4)3ZrF7 in 3 mol L−1 NH4F solution containing ethanol at a concentration of 0.5 mol L−1 total solution is about 10 and 7 g kg−1 solution, respectively, while that of (NH4)3FeF6 and (NH4)3AlF6 are ca. 0.8 and 0.1 g kg−1 solution, respectively. The solubility of all phases decreases asymptotically with increased ethanol concentration, which correlates to the reduction in the effective dielectric constant of the solvent mixture as the ethanol concentration increases.11,23 This promotes ion pairing and the crystallization of the respective solid phases of these compounds. Solvents of higher dielectric constant promote complete dissociation in solution. The calculated estimates of the effective dielectric constants of 3 mol L−1 NH4F solutions dosed with ethanol to attain ethanol concentrations in the range 0.5–9 mol L−1 on a total solution basis at 25 °C are published in literature.11 In other terms, the solubility of the phases decreases with increase in the concentration of a solvent (ethanol), in which the phases are almost insoluble.
The solubility of the phases decreases in the order Zr4+, Sc3+, Fe3+ and Al3+ which correlates to the increase in charge density of the metal ion for the trivalent metals. The calculated charge densities are presented in the ESI.† However, Zr4+ has a higher charge density than Sc3+, yet the solubility of the Zr phase is higher than that of the Sc phase and this is because the solubility of a compound depends mainly on the energy required to break bonds and is therefore not always correlated to the charge density of the metal ion. The solubility data is presented in Table 1 as averages of two experimental repeats together with their standard deviations. There was no phase transformation detected by powder XRD.
[Ethanol] (mol L−1) | Solubility g (NH4)3ZrF7 per kg solution | Solubility g (NH4)3FeF6 per kg solution | Solubility g (NH4)3AlF6 per kg solution |
---|---|---|---|
0.5 | 9.8 ± 0.115 | 0.80 ± 0.010 | 0.079 ± 0.003 |
1.0 | 7.890 ± 0.003 | 0.556 ± 0.005 | — |
1.5 | 6.03 ± 0.059 | 0.427 ± 0.002 | 0.062 ± 0.003 |
2.0 | 4.67 ± 0.048 | 0.321 ± 0.004 | 0.038 ± 0.003 |
3.0 | 2.788 ± 0.001 | 0.189 ± 0.000 | 0.028 ± 0.004 |
4.0 | 1.72 ± 0.035 | 0.112 ± 0.004 | — |
6.0 | 0.80 ± 0.050 | 0.047 ± 0.006 | — |
8.0 | 0.303 ± 0.004 | 0.025 ± 0.003 | — |
Fig. 3 Solubility of ammonium metal fluorides in 3 mol L−1 NH4F–ethanol mixtures at 25 °C for the octonary system. Error bars denote the standard deviations from the mean of 3–4 experimental repeats. |
A similar trend in which the solubility of the phases decreases with increased ethanol concentration is observed. The solubility of (NH4)2TiF6 is much higher, about 1–2 orders of magnitude higher than that of other ammonium metal fluorides. This is attributed to the fact that titanium rarely exists as Ti4+ in solution and tends to form the stable titanyl complex, TiO2+, in solution.24
Table 2 shows the solubility data of these phases in the octonary system containing all five salts in a NH4F–H2O–ethanol system at 25 °C. The data is presented as averages of 3–4 values with their associated standard deviations.
[Ethanol] (mol L−1) | Equivalent equilibrium [NH4F] (mol L−1) | Solubility g (NH4)3ZrF7 per kg solution | Solubility g (NH4)3ScF6 per kg solution | Solubility g (NH4)3FeF6 per kg solution | Solubility g (NH4)3AlF6 per kg solution | Solubility g (NH4)2TiF6 per kg solution |
---|---|---|---|---|---|---|
0.5 | 4.38 | 6 ± 1.052 | 3.7 ± 0.689 | 0.09 ± 0.082 | 0.189 ± 0.009 | 125 ± 8.1 |
1.0 | 4.24 | 4.7 ± 0.213 | 3.3 ± 0.647 | 0.10 ± 0.056 | 0.15 ± 0.020 | 113 ± 6.1 |
1.5 | 4.06 | 4.0 ± 0.489 | 2.4 ± 0.379 | 0.05 ± 0.021 | 0.15 ± 0.018 | 97 ± 1.7 |
2.0 | 3.91 | 2.98 ± 0.084 | 1.6 ± 0.167 | 0.034 ± 0.003 | 0.16 ± 0.058 | 84 ± 2.6 |
The molar quantity of NH4F ions increased due to solubilization of both NH4+ and F− ions contained in the salts. The NH4F concentration values presented in Table 2 are the sum of the initial 3 mol L−1 NH4F and the equivalent molar quantity of NH4+ ions that dissolved from all 5 salts and equilibrated with the solid mixture. The term ‘equivalent equilibrium’ is used since the molar quantity of NH4F that dissolved was computed as the sum of the molar quantities of NH4+ ions released by each salt. However, an excess molar quantity of F− ions were released by each salt since the molar ratio of fluoride to ammonium ion concentration is 2.33 for (NH4)3ZrF7, 2 for (NH4)3ScF6, (NH4)3FeF6, (NH4)3AlF6 and 3 for (NH4)2TiF6.
Fig. 4 compares the solubility of ammonium metal fluorides of Sc, Zr, Fe and Al determined in the quaternary and octonary systems at 25 °C. The initial NH4F concentration was 3 mol L−1 in all experiments.
It is observed that the solubility of (NH4)3ZrF7, (NH4)3ScF6 and (NH4)3FeF6 is significantly reduced, by about 37%, 46% and 88%, respectively, for the octonary system compared with the single-salt systems. Furthermore, an increase in the solubility of (NH4)3AlF6 by about 65% was observed in the octonary system. The total equivalent concentration of NH4F is higher in the octonary system compared to the single-salt systems (see Table 2), which likely reduces the solubility of species due to the common ion effect, but this does not explain the increase in the solubility of the Al phase.
The changes in solubility are also partly due to changes in solution speciation since the ionic strength increases, and the presence of five metal ions implies that there is competition amongst the ions for ligands in solution. The stability of metal–ligand complexes is expressed in terms of stability or formation constants and the presence of ethanol complicates the system speciation. The stability constants of relevant complexes in the presence of ethanol could not be found in literature.
The XRD diffractogram of the solid mixture after the solubility experiments in the octonary system is presented in the ESI.† The XRD pattern contains multiple peaks on specific 2θ angles which are almost matched with the reference patterns of the five ammonium metal fluorides. It can therefore be reasonably assumed that no phase transformations occurred for any of the solid phases under the experimental conditions in this study.
The remarkable changes in the solubility of the ammonium metal fluorides observed in the octonary system compared with the single-metal systems emphasize that the supersaturation experienced by each phase in a system containing a mixture of salts should not be evaluated using solubility data reported in terms of total metal dissolved in pure systems. It illustrates the importance of expressing the supersaturation in terms of the true driving force considering the chemical speciation, which unfortunately is challenging in mixed solvent systems. For instance, a strip liquor that contains 0.02 g (NH4)3FeF6 could be supersaturated with respect to the Fe phase in the octonary system at ethanol concentration ≥3 mol L−1 (by extrapolation of the solubility data in Table 2), while it remains undersaturated in the quaternary system at ethanol concentration of 8 mol L−1 (see Table 1). The supersaturation experienced by each solid phase can be expressed in terms of the initial total concentration of the metal of that phase and the solubility in terms of total metal concentration of the phase in the system considered. In the typical strip liquors with Sc concentration of ca. 2.5 g kg−1 solution as presented in published studies,9,10 the Sc phase attains supersaturation at an ethanol concentration of about 1.5 mol L−1 and the impurity phases become supersaturated at different stages as the ethanol concentration is increased. This means that the purity of the solid phase can be improved by operating at low ethanol concentration, but at the expense of the yield and by conducting stage-wise crystallization. Considering process economy, it would be preferable to maximize the yield given that the purity of the solid is within desired specifications.
Footnotes |
† Electronic supplementary information (ESI) available: XRD patterns of synthesized solids before and after solubility tests and calculated volumetric charge densities of metal cations. See DOI: https://doi.org/10.1039/d2ra07516d |
‡ Peters E. M. conducted this research as part of his PhD thesis at KTH Royal Institute of Technology in Stockholm, Sweden. |
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