Patrick Marcel Seumo Tchekwagep*ab,
Goncagül Aksaraya,
Murat Farsakc and
Gülfeza Kardaş*a
aChemistry Department, Faculty of Arts and Sciences, Çukurova University, 01330 Balcalı, Adana, Turkey. E-mail: 3omues@gmail.com; gulfeza@cu.edu.tr
bAnalytical Chemistry Laboratory, Faculty of Science, University of Yaoundé 1, 812 Yaoundé, Cameroon
cDepartment of Battery Systems and Hydrogen Technologies, Osmaniye Korkut Ata University, Institute of Natural and Applied Science, Turkey
First published on 5th June 2023
In this paper, the surface of mild steel is modified with 4-carboxyphenyl diazonium and subsequently, the corrosion behaviour of the modified surface is scrutinized in hydrochloric and sulfuric acid solutions. The diazonium salt was synthesized in situ either in 0.5 M HCl or 0.25 M H2SO4 through the reaction between 4-aminobenzoic acid and sodium nitrite. The surface of mild steel was modified with the obtained diazonium salt with or without the need for electrochemical assistance. Electrochemical impedance spectroscopy (EIS) measurements show that a spontaneously grafted mild steel surface has a better corrosion inhibition efficiency (86%) in 0.5 M HCl. Scanning electron microscopy reveals that the protective film formed on the surface of mild steel exposed to 0.5 M HCl containing the diazonium salt looks more consistent and uniform compared to the surface exposed to 0.25 M H2SO4. Optimized diazonium structure and the separation energy calculated using density functional theory correlate with the good corrosion inhibition obtained experimentally.
Until recently, the chromium oxyhydroxide layer was widely exploited to slow down the corrosion rate. However, even though chromium(VI) compounds are effective, they are extremely hazardous being both carcinogen and hemolytic compounds, capable of causing kidney and liver failure.10
Nowadays scientists are devoted to research chemicals capable of inhibiting corrosion. Being corrosion an electrochemical reaction, strategies for engineering metals consist essentially to impede electrons or ions transport or to create a physical barrier for oxygen or water diffusion. Among chemicals, it is now well established that organic compounds containing polar functions with N, S or O atoms as well as conjugated double bonds or aromatic rings are good corrosion inhibitors.4–6,11–14
Given that aryl diazonium salts contain at least two N atoms and one aromatic ring, one can expect corrosion inhibition properties from these compounds. Screening the literature, few studies have been devoted to investigate application against corrosion of films produced via either electrografting or spontaneous grafting of diazonium salts on metal surfaces.15–20 Adenier et al. have shown that electrochemical reduction of aryl diazonium salts on iron or mild and stainless steel permits a strong bonding of aryl groups on these surfaces.15 The stable Fe–Aryl bond permits the formation of an organic layer providing a protection of the mild steel against corrosion. The authors claimed that even though thermodynamically diazonium salts can be spontaneously reduced at the metal surface, this reaction is slow to occur at a significant extend compared to an overpotential activation. In their work, Combellas et al. have chemically grafted on iron surfaces at open circuit potential different aryl diazonium salts in aqueous acidic solution without electrochemical assistance.18 They have demonstrated the grafting of organic moieties without any adsorption of diazonium salts. Furthermore, they have provided evidence showing that spontaneous grafting in water is at least as efficient as electrochemical grafting. The film formed has a corrosion inhibition efficiency up to 73%, which can be significantly improved to 97% when the grafted metal is left in the corrosion medium in the presence of the diazonium salt. Berisha et al. have investigated a possible involvement of an adsorption step during the electrografting of two diazonium salts, namely 3,5-dimethylbenzene diazonium and 2,6-dimethylbenzene diazonium salts (3,5- and 2,6-DMBD, respectively), on the corrosion of iron.19 If 3,5-DMBD has exhibited anticorrosive effect, on the other hand 2,6-DMBD did not show any inhibition effect. This was explained by the steric hindrance of the two methyl groups in α position of the radical in the case of 2,6-DMBD, and the absence of adsorption of this diazonium salt onto the iron surface. Therefore, they have concluded that besides the absence of grafting there was no physical adsorption of diazonium salts onto the iron surface.
The present work reports the synthesis and grafting of a simple aryl diazonium salt, prepared from 4-aminobenzoic acid, on mild steel surface in hydrochloric and sulfuric acid solutions. Furthermore, the effect of chlorides and sulfates on inhibition performances is discussed. Density functional calculation is complemented to provide a supplementary insight information needed for a better understanding.
Sulfuric acid 95% was purchased from VWR. Hydrochloric acid fuming 37%, 4-aminobenzoic acid and sodium nitrite were purchased from Merck. Double distilled water was used to prepare all solutions.
The product obtained was characterized by Fourier transform infrared (FTIR) spectroscopy. The FTIR spectrum (Fig. 1S†) was recorded using the Nicolet iS10 FTIR spectrometer (Thermo Scientific) via the Attenuated total reflection (ATR) technique, covering the range from 2350 cm−1 to 600 cm−1 and allowed for the evidence of characteristic functional groups including the diazo group NN and C–N bond which appeared at 2292 cm−1 and 1212 cm−1, respectively.18
For the electrografting, three successive cyclic voltammograms were recorded in 0.5 M HCl or 0.25 M H2SO4 containing 2 mM diazonium salt. During each measurement, the working electrode (MS) was reduced and oxidized electrochemically by sweeping the applied electrode potential from +0.60 V to −0.60 VAg/AgCl and back at 100 mV s−1 potential scan rate. After modification, the electrode was thoroughly rinsed with either 0.5 M HCl or 0.25 M H2SO4. Electrochemical impedance spectroscopy (EIS) measurements were conducted between 104 Hz and 10−2 Hz with an amplitude of 5.0 mV. The impedance results obtained were represented using both Nyquist and Bode plots, and a simple equivalent Randles CPE circuit (Fig. 2S†) was used to fit impedance data and extract the polarization resistance (Rp). The following equation was then used to calculate the inhibition efficiency (IE%):
(1) |
The potentiodynamic polarization measurements were performed by scanning from open circuit potential (EOCP) either towards cathodic or anodic potentials at 1.0 mV s−1. Corrosion current density (icorr) was obtained by extrapolating the linear points at around ±50 mV, and/or within a current range of about 10 factor, of the open circuit potential with the logi axis. The inhibition efficiency was calculated using the following equation:
(2) |
During these measurements, a magnetic stirrer was used to stir the solution at 100 rpm. The electrodes (working, reference and counter) were arranged in a triangle with the reference electrode located near the working electrode. The stirring bar was positioned about 2 cm above the working electrode surface.
Before performing EIS and potentiodynamic polarization experiments, EOCP was examined for 1800 s in order to reach a steady state on the MS surface. All experiments were performed at room temperature.
The inhibition efficiency was estimated using corrosion current density (icorr) and the polarization resistance (Rp) of the studied system.
Fig. 2 Nyquist plots of unmodified and modified MS surface in (a) 0.5 M HCl and (b) 0.25 M H2SO4. DA for diazonium, CV for cyclic voltammetry. |
Furthermore, when MS surface was left in the corrosion medium in the presence of the diazonium salt, a significant increase of the polarization resistance was observed (green curves in Fig. 2). Such increase is more pronounced in 0.5 M HCl (about 7 times), and less than 3 times in 0.25 M H2SO4 (Table 1).
Rp (Ω cm2) | Ecorr (mV per Ag/AgCl) | icorr (10−10 A cm−2) | IE% | |
---|---|---|---|---|
a ND not determined IE inhibition efficiency. | ||||
MS in HCl | 21.2 | −473 | 127.9 | |
MS in H2SO4 | 23.6 | −491 | 160.3 | |
MS electrografted in HCl | 57.7 | −450 | 29.2 | 77.2 |
MS electrografted in H2SO4 | 38.9 | −466 | 69.8 | 56.5 |
MS in HCl + DA | 153.7 | −450 | 2.1 | 98.4 |
MS in H2SO4 + DA | 53.1 | −443 | ND | ND |
Given that MS has a positive charge in acidic media,11 a possible explanation of the good inhibition performance in HCl can be attributed to the adsorption of chlorides in the inner Helmholtz plane (IHP) of MS surface. Thereby more diazonium molecules move to the electrode surface via electrostatic attraction of chlorides. Conversely, due to their size, sulfates are more present in the outer Helmholtz plane (OHP), resulting in less diazonium molecules being electrostatically attracted. Thus, in addition to the electrografting or spontaneous grafting of diazonium molecules, in the case of HCl there is an additional electrostatic force conveying more diazonium molecules to the MS surface.
In both solutions, the impedance spectra exhibit a single capacitive loop at high frequencies, while at low frequencies there is an additional small inductive loop in 0.25 M H2SO4. The single capacitive loop at high frequencies is usually attributed to the polarization resistance (Rp), while the small inductive loop observed with sulfuric acid is related to the relaxation process, probably due to the low surface coverage of diazonium salt.13,14 Furthermore, the depression of the semi-circles observed in both acidic solutions can be most likely explained by the heterogeneity of the MS surface.11,14
In the Bode plots (Fig. 3), we can observe a significant increase of logZ when the MS surface is in the corrosive solution containing the diazonium salt (green curves).
Fig. 3 Bode plots of unmodified and modified mild steel surface in (a) 0.5 M HCl and (b) 0.25 M H2SO4. |
In Fig. 3b, one can better observe a deviation of logZ at low frequencies (green curves), which confirms the detachment of some diazonium molecules from the MS surface in H2SO4. logZ is steadier at low frequencies when MS surface is electrografted in H2SO4 (Fig. 3b, red curves). This might reveal a better stability of the film formed via electrografting.
Fig. 4 Nyquist plots of mild steel surface in (a) 0.5 M HCl and (b) 0.25 M H2SO4 containing 2 mM diazonium salt at different immersion times. |
In sulfuric acid solution, the stability behavior looks different. The largest semi-circle diameter was recorded after 30 min of immersion (black curve in Fig. 4b), and one can notice a significant decrease of the inhibition efficiency (30%) after 90 min, 150 min and 450 min. Most likely the film formed in sulfuric acid is less stable compared to the film formed in hydrochloric acid.
Such poor stability of the diazonium film in sulfuric acid solution is well highlighted in the Bode plots (Fig. 5), where we can observe a systematic decrease of logZ at low frequencies. In agreement with earlier studies,17,18 a short time, such as 90 min in HCl and 30 min in H2SO4, was needed to obtain a good inhibition efficiency.
Fig. 5 Bode plots of MS surface in 0.25 M H2SO4 containing 2 mM diazonium salt at different immersion times. |
Fig. 6 Logarithmic polarization curves of mild steel surface in (a) 0.5 M HCl and (b) 0.25 M H2SO4 containing 2 mM diazonium salt. |
In 0.5 M HCl, polarization curves exhibit a decrease in the icorr by 77.2% and 98.4% for MS surface electrografted and spontaneous grafted, respectively (Table 1). Regarding the corrosion potential, one can observe a shift of 23 mV towards anodic potentials for both MS modifications. In 0.25 M H2SO4, in consistence with Nyquist behavior, we can observe a poor decrease in the corrosion current density for MS electrografted and spontaneous grafted. Concomitantly, we can observe a shift of the corrosion potential towards anodic values of 25 mV and 48 mV for MS electrografted and spontaneous grafted, respectively. In general, the shift of corrosion potential towards anodic values reveals that the organic layer formed is an anodic inhibitor. Nonetheless, even though the trend of inhibition is the same in both acidic media, the values of the inhibition efficiency obtained from corrosion current density are higher than the values obtained from the polarization resistance curves. A similar shift towards positive potentials was obtained after the electrografting of stainless steel with the diazonium salt of 4-aminobenzylphosphonic acid.20
In the presence of diazonium salt, one can observe a protective layer containing long cracking lines in 0.25 M H2SO4 (Fig. 7e) and look smoother in 0.5 M HCl (Fig. 7c). These cracking lines may be the weakness of this film because as noticed previously inhibition efficiency is poor in sulfuric acid solution.
In Table 2, elemental analysis of MS surface without diazonium salt reveals a smaller percentage of carbon in either 0.5 M HCl and 0.25 M H2SO4. This percentage is attributed to the inherent composition of MS material, the largest percentage being for iron. In the presence of the diazonium salt, the increased percentage of carbon reveals the formation of the organic layer on the mild steel surface. The benzene ring and the carboxylic group most likely contributed to such percentage increase.
Sample | Element (weight%) | |||
---|---|---|---|---|
C | N | O | Fe | |
MS in HCl | 3.5 | 1.1 | 5.1 | 86.4 |
MS in HCl + DA | 30.1 | 1.2 | 6.7 | 60.2 |
MS in H2SO4 | 2.2 | 1.4 | 39.1 | 40.3 |
MS in H2SO4 + DA | 40.8 | 1.8 | 11.1 | 45.1 |
The measured contact angles (Fig. 8) for the MS surface in the presence and the absence of the diazonium salt strongly validated the presence of a layer exhibiting essentially a hydrophobic property from which anticorrosion efficiency derived.
Definitely, there is a noteworthy correlation of this result with SEM images obtained with mild steel surface immersed in 0.5 M HCl and in 0.25 M H2SO4.
One can observe that the molecule has delocalized π-electrons in its benzene cycle and in the branch containing diazonium (Fig. 9, left). The highest Mulliken charge is on oxygen (−0.310), followed by the first nitrogen (−0.300). In the literature, it is well known that the highest occupied molecular orbital (HOMO) describes molecular sites accountable for electron transfer and the lowest unoccupied molecular orbital (LUMO) is for electron acceptance.24–26 Looking at HOMO and LUMO, one can easily see that the reaction is located mainly on the diazonium group (HOMO and LUMO electron density) and on the aromatic site (HOMO). These moieties of the molecule are most likely involved in the interaction with the surface of iron via donation and back-donation of electrons on those sites. Furthermore, the small energy gap between LUMO and HOMO (ΔE = 2.61 eV) indicates a good reactivity of the molecule and thus its strong interaction with MS surface.24,26 These molecular insights correlate with the good corrosion inhibition efficiency obtained from experimental studies.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra01415k |
This journal is © The Royal Society of Chemistry 2023 |