Yanbing Caoab,
Xiaoqi Feiacd,
Xuanhao Wuab,
Haiqiang Wang*ab and
Zhongbiao Wuab
aKey Laboratory of Environment Remediation and Ecological Health, Ministry of Education, College of Environmental Resources Science, Zhejiang University, Hangzhou 310058, P. R. China. E-mail: haiqiangwang@zju.edu.cn
bZhejiang Tianlan Environmental Protection Technology Co., Ltd., Zhejiang Provincial Engineering Research Center of Industrial Boiler Furnace Flue Gas Pollution Control, Hangzhou 310058, P. R. China
cZhejiang Academy of Special Equipment Science, Hangzhou 310020, P. R. China
dKey Laboratory of Special Equipment Safety Testing Technology of Zhejiang Province, Hangzhou 310020, P. R. China
First published on 18th May 2023
Dichloromethane (DCM), a typical representative of chlorinated volatile organic compounds (CVOCs), is usually exhausted along with other volatile organic compounds (VOCs), such as toluene and ethyl acetate, in industrial factories. To address the complexity of the components, the large variation in concentration of each component and the water content of the exhaust gases emitted from the pharmaceutical and chemical industries, the adsorption characteristics of DCM, toluene (MB), and ethyl acetate (EAC) vapors on hypercrosslinked polymeric resins (NDA-88) were studied by dynamic adsorption experiments. Furthermore, the adsorption characteristics of NDA-88 for binary vapor systems of DCM-MB and DCM-EAC at different concentration ratios and the nature of the interaction force with the three VOCs were explored. NDA-88 was found to be suitable for treating binary vapor systems of DCM mixed with low concentrations of MB/EAC, and a small quantity of adsorbed MB or EAC would promote the adsorption of DCM by NDA-88, which is attributed to the microporous filling phenomenon. Finally, the influence of humidity on the adsorption performance of binary vapor systems for NDA-88 and the regeneration adsorption performance of NDA-88 were investigated. The presence of water steam shortened the penetration times of DCM, EAC, and MB, regardless of whether it was in the DCM-EAC or DCM-MB two-component systems. This study has identified a commercially available hypercrosslinked polymeric resin NDA-88, which has excellent adsorption performance and regeneration capacity for both single-component DCM gas and a binary mixture of DCM-low-concentration MB/EAC, providing experimental guidance for the treatment of emissions from pharmaceutical and chemical industries by adsorption.
Adsorption is a traditional processing technology that can effectively treat VOCs at a low cost. Activated carbon is a traditional absorbent used for the removal of VOCs from gas streams with subsequent VOC recovery or other treatments.8 However, the adsorption process using activated carbon encounters pore blocking,9 the inefficient desorption of high-boiling solvents,10 combustion, and hygroscopicity.11 Thus, researchers have focused on finding superior candidates for the removal and recovery of VOCs from polluted air streams.
Porous resins have also been widely used in the adsorption of various VOCs owing to their controlled pore structure, stable physicochemical properties, and in situ regeneration, making them a preferable substitute for activated carbon in the adsorption treatment of VOCs.12 Moreover, hypercrosslinked polymeric resin, a kind of porous resin, is a novel adsorbent that has been studied for its good adsorption performance on CVOCs.13–15 Lu et al.13 found that the adsorption capacity of V-503 resin for toluene with moisture content below 30% was comparable to that of dry resin with high humidity, and the adsorption performance remained high after four adsorption and desorption cycles, with a resolution of up to 95%. Besides, Wang et al.16 prepared a superhydrophobic hypercrosslinked polymeric resin with both microporous and mesoporous structures, which has a higher adsorption capacity for benzene than commercial activated carbon in a humid environment and considerably higher selectivity. These studies have shown that hypercrosslinked polymeric resins are promising adsorbents for removing and recovering CVOCs from polluted vapor streams. However, toxic gases emitted from pharmaceutical and chemical fields not only contain a large number of CVOCs but are also usually mixed with some common VOCs, such as MB and EAC. Current adsorption studies related to hypercrosslinked polymeric resins have mainly focused on single components. There are few studies on two-component adsorption and the interaction between different adsorbates is still unclear.
In this study, DCM was used as the main probe molecule, and a hypercrosslinked polymeric resin (NDA-88) was used as an adsorbent to evaluate its single-component adsorption penetration characteristics. On this basis, the adsorption selectivity of the hypercrosslinked polymeric resin for two-component adsorption of DCM and EAC/MB at different concentration ratios was investigated. Finally, the influence of humidity on the adsorption performance of binary vapor systems on NDA-88 and the regeneration adsorption performance of NDA-88 were investigated. Hopefully, the work reported here can provide new insights into improving the industrial application of hypercrosslinked polymeric resins for the treatment of CVOCs.
Before use, NDA-88 was dried in a vacuum oven at 383 K for 12 h. The dichloromethane, ethyl acetate, and toluene used in the experiments were purchased from Nanjing Specialty Gases Co., Ltd. (Jiangsu, China).
(1) |
(2) |
Adsorbent | SBET (m2 g−1) | Smicro (m2 g−1) | Vmeso (cm3 g−1) | Vmicro (cm3 g−1) |
---|---|---|---|---|
NDA-88 | 1240.11 | 1095.47 | 0.668 | 0.479 |
In the DCM and EAC binary vapor systems, the adsorption of DCM on NDA-88 reached a maximum of 65.83 mg g−1, which is comparable to the saturation capacity of DCM adsorbed onto NDA-88 in the single gas system, and it gradually decreased to 0 when EAC was continuously adsorbed. Therefore, it can be speculated that at the beginning of adsorption, sufficient sites can be provided by NDA-88 for simultaneous adsorption of both DCM and EAC with no obvious competition between them.20 However, as most of the sites were occupied with the adsorption process, competition between DCM and EAC began to arise. The interaction force between EAC and NDA-88 was stronger than that with DCM, which resulted in the macroscopically adsorbed DCM on NDA-88 being replaced by EAC and flowing out of the matrix together with steam. Remarkably, the presence of DCM promoted the adsorption of EAC by NDA-88 to some extent, probably because the DCM within the resin pores intensified the microporous filling of the EAC.21 As mentioned before, there were abundant mesopores and micropores in NDA-88, and DCM occupied the resin channel and had no strong interaction with EAC, thus enhancing the adsorption of EAC on NDA-88 by promoting micropore filling of EAC.22
In the binary steam systems of DCM and MB, an analogous trend can be observed for the same reason as that mentioned above. In contrast, the maximum adsorption of DCM by NDA-88 in this system reached 78.09 mg g−1, which was slightly higher than the saturation capacity of NDA-88 for a single DCM in the single gas system. As the adsorption of MB was saturated, the adsorption of DCM by NDA-88 was reduced to 10.83 mg g−1. Thus, it can be concluded that the competition between DCM and EAC is stronger than that between DCM and MB.
As shown in Fig. 6, it can be observed that the adsorption of NDA-88 to all three VOCs is physical because DCM and the other two gases can be substituted for each other. As shown in Fig. 6a, the outlet concentration of EAC suddenly increased and was close to that of the inlet. As shown in Fig. 6c, the outlet concentration of MB gradually increased and was below 2000 mg m−3 after the introduction of DCM. Moreover, it can be seen from Fig. S3a and c† that the incoming DCM replaced the adsorbed 15.4% of EAC and 3.2% of MB, respectively, indicating that the interaction force between MB and NDA-88 was stronger than that between EAC and NDA-88 (ref. 23) in the presence of DCM. When comparing Fig. 6b and d, it was observed that the DCM concentration at the outlet increased and later decreased to 0 with the introduction of EAC and MB. Fig. S3b and d† show that the majority of the adsorbed DCM is replaced by EAC/MB, indicating the adsorption force between EAC/MB and NDA-88 was stronger than that between DCM and NDA-88.
Fig. 6 Adsorption penetration curves under different ventilation conditions on NDA-88. (a) EAC first and then DCM, (b) DCM first and then EAC, (c) MB first and then DCM, (d) DCM first and then MB. |
In situ FTIR spectra of the adsorption process in each experiment in Fig. 6 were recorded to study the interaction forces (Fig. 7 and S4†). In the DCM and EAC system (Fig. 7), the bands at 2983, 2090, 1748, and 1246 cm−1 were assigned to the adsorption of EAC,24 and the spectra were almost unchanged when DCM was passed in after EAC. When the DCM was passed through first and then the EAC, the absorption peak corresponding to the DCM at 1269 cm−1 disappeared gradually.25 Similar phenomena can be observed in the DCM and MB systems (Fig. S4†), further demonstrating the weak interaction between DCM and NDA-88.
Fig. 7 In situ FTIR spectra of (a) EAC followed by DCM, (b) DCM followed by EAC for the adsorption process on NDA-88. |
Comparing Fig. 6a–d, it can be found that the penetration time of the second introduced gas in the binary vapor system is shorter than that in the single vapor system after the introduction of another gas, which indicates that DCM competes with the other two gases for adsorption.26 However, it is known from the previous section that the presence of DCM macroscopically promoted the adsorption of NDA-88 to EAC and MB.
According to the results in the above discussions, when NDA-88 adsorbed the same initial concentration of DCM as EAC or MB, the adsorption of DCM was severely hindered because of the competitive adsorption between DCM and EAC or MB. However, Fig. 8a and b show that both low concentrations of EAC and MB could enhance the adsorption of DCM by NDA-88, and their adsorption quantities were larger than the saturation adsorption amount of DCM by NDA-88 (70.16 mg g−1) tested in the single gas system. Specifically, low concentrations of MB enhanced the adsorption of DCM by 28.0–37.6%, whereas low concentrations of EAC boosted the adsorption of DCM by 10.3–35.4%. Moreover, the maximum adsorption of DCM by NDA-88 was achieved when the initial concentration ratio of DCM to MB reached 5.50:1, indicating that this concentration ratio was most favorable for the adsorption of DCM with a low concentration of MB in the binary vapor system within the testing scope of this study. Additionally, EAC and MB were not detected at the outlet of the binary vapor system at each initial concentration ratio within the test time (Fig. 8d and e), indicating that NDA-88 has an excellent adsorption capacity for DCM with lower concentrations of EAC or MB systems. As shown in Fig. 8c, the adsorption of NDA-88 for EAC or MB decreased with an increase in the initial concentration ratio of DCM, which was mainly due to the decrease in the concentration of EAC or MB itself.
Among the experimental groups, on the one hand, the concentrations of EAC and MB were relatively low, and thus NDA-88 had sufficient adsorption sites, and on the other hand, the concentrations of DCM were higher than those of EAC and MB. Therefore, DCM had a more competitive adsorption ability, and the adsorbed DCM was not substituted by EAC or MB.27 The mechanism of the facilitation effect of low concentrations of EAC or MB on DCM adsorption by NDA-88 was similar to that previously discussed. Specifically, the adsorbed EAC or MB filled the mesopore and macropore voids of NDA-88, which intensified microporous filling of DCM in NDA-88 orifices, thereby increasing the saturation adsorption amount of DCM.
The penetration curves of the two-component gases at different relative humidities are shown in Fig. 9a and b. As can be observed from the graphs, the presence of water steam shortens the penetration times of DCM, EAC, and MB in both two-component systems. It was found that water molecules were the first to penetrate when water steam co-adsorbed with VOCs and the penetration rate of water molecules on the same resin with different humidities was almost the same, which was only related to the oxygen-containing functional groups on the resin surface. Water molecules were connected to the functional groups on the surface of NDA-88 through hydrogen bonding and formed water clusters with each other. The water clusters could diffuse into the micropores and mesopores of NDA-88 and compete with VOCs for adsorption sites, leading to a decrease in the adsorption penetration time of the VOCs.
Fig. 9 Sorption penetration curves at different relative humidities (a) DCM-EAC, (b) DCM-MB, sorption volume versus time (c) DCM-EAC, (d) DCM-MB. |
For the saturated adsorption quantities of the samples, as shown in Fig. 9c, in the DCM-EAC binary system, the saturation adsorption of DCM decreased slightly in the relative humidity range of 20–50%, fluctuating from 65.98–70.71 mg g−1. Fig. 9d shows that the adsorption performance of the DCM-MB binary system was strongly influenced by humidity, with the saturation adsorption of DCM dropping from a maximum of 96.12 mg g−1 to 54.68 mg g−1 under hydrous conditions.
In summary, water steam had a strong influence on the adsorption performance of DCM-MB, leading to a significant decrease in the saturation adsorption capacity of DCM, but still maintained a certain adsorption capacity. While the adsorption performance of the DCM-EAC binary system was less affected by water steam, the penetration time and saturation adsorption capacity of both DCM and EAC decreased.
In the regeneration experiments of DCM single-component adsorption, the saturation adsorption capacity of NDA-88 on DCM after multiple regenerations was greater than that of the first adsorption (70.16 mg g−1), which increased by 26.3–41.8%, showing good regeneration and prolonged recycling performance. The enhanced adsorption capacity of NDA-88 for DCM after regeneration may be due to a change in its pore structure during the regeneration process.
During the regeneration experiments of the DCM-MB binary gas mixture adsorption, the saturation adsorption capacity of NDA-88 for DCM decreased from 11.0% to 13.0% after three regeneration cycles. Namely, its adsorption capacity for DCM did not differ significantly among the three adsorptions. The fifth adsorption cycle showed that the saturation adsorption capacity of DCM further declined slightly (77.44 mg g−1), which was approximately 7.4% lower than that of the fourth adsorption cycle, and the overall adsorption capacity of NDA-88 remained stable. It can be observed from Fig. S6a† that the slopes of the qt − t curves for the five adsorptions are the same, indicating that the adsorption rate of NDA-88 on DCM is almost unchanged.
According to the regeneration experiments of the DCM-EAC binary gas mixture adsorption, the adsorption capacity of NDA-88 for DCM slightly declined after regeneration, and its saturation adsorption capacity was reduced from 16.8% to 21.6%. In contrast to the DCM-MB system, the saturation adsorption capacity of NDA-88 for DCM in the DCM-EAC system at the fifth adsorption was only 2.7% lower than that at the fourth adsorption, and its adsorption capacity was more stable. As observed in Fig. S6b and c,† it can be found that the slope of the qt − t curves of each group after regeneration is smaller than that of the first adsorption curve, indicating that the adsorption rate of NDA-88 on DCM was slightly reduced after regeneration, but it remained stable after four regenerations.
The amounts of MB and EAC adsorbed in the regeneration experiments with multiple sets of binary gas mixtures are shown in Fig. 10b. As previously described, no MB or EAC was detected at the outlet in each experiment, suggesting that NDA-88 can still completely adsorb MB or EAC in the DCM-low-concentration MB/EAC binary gas mixture within the test time after multiple regenerations. The adsorption amounts of MB and EAC were only dependent on their initial concentrations and the time required for DCM to reach adsorption equilibrium in each experiment. In summary, NDA-88 shows excellent regeneration performance regardless of whether it adsorbs single-component DCM gas or treats a binary mixture of DCM-low-concentration MB/EAC.
(1) NDA-88 was excellent for the physical adsorption of DCM, EAC, and MB, with saturated adsorption quantities of 70.16, 151.06, and 316.46 mg g−1, respectively. The magnitudes of the interactions between the three gases and NDA-88 were in the order MB > EAC > DCM.
(2) When NDA-88 adsorbed DCM and MB/EAC at the same inlet concentration, the adsorbed DCM was substituted by MB/EAC because of competitive adsorption. Nevertheless, NDA-88 is suitable for handling binary vapor systems in which DCM is mixed with low concentrations of MB/EAC, and low concentrations of MB/EAC could enhance the adsorption of DCM. This is because the adsorbed MB or EAC intensified the microporous filling of DCM.
(3) The introduction of water steam shortened the penetration times of DCM, EAC, and MB in both the DCM-EAC and DCM-MB two-component systems.
(4) NDA-88 meets the concept of green and sustainable development by achieving good regeneration performance regardless of whether it adsorbs single-component DCM gas or treats DCM-MB/EAC binary gas mixtures.
However, water steam has a relatively significant effect on the properties of NDA-88 for adsorbing two-component gases, and future research could focus on modifying the resin surface groups, particularly reducing the oxygen-containing functional groups,28 to improve its hydrophobicity.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra01754k |
This journal is © The Royal Society of Chemistry 2023 |