Yinglei
Liu
a,
Chicheng
Ma
a,
Jiye
Zhang
a,
Huiying
Zhou
a,
Gaowu
Qin
ab and
Song
Li
*a
aKey Lab for Anisotropy and Texture of Materials (MoE), School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China. E-mail: lis@atm.neu.edu.cn
bInstitute of Materials Intelligent Technology, Liaoning Academy of Materials, Shenyang 110004, China
First published on 23rd November 2023
The electronic interaction between a metal and a support modulates the electronic structures of supported metals and plays an important role in manipulating their catalytic performance. However, this interaction is mainly realized in heterogeneous catalysts composed of reducible oxides. Herein, we demonstrate the electronic interaction between γ-Al2O3 and η-Al2O3 with varying acid–base properties and supported Pd nanoparticles (NPs) of 2 nm in size. The strength and number of acid–base sites on the supports and catalysts were systemically characterized by FT-IR spectroscopy and TPD. The supported Pd NPs exhibit electron-rich surface properties by receiving electrons from the electron-donating basic sites on γ-Al2O3, which are beneficial for catalyzing the hydrogenation of nitrobenzene. In contrast, Pd NPs loaded on η-Al2O3 are electron-deficient because of the rich electron-withdrawing acid sites of η-Al2O3. As a result, Pd/η-Al2O3 exhibits higher catalytic activity in phenylacetylene hydrogenation than Pd/γ-Al2O3. Our results suggest a promising route for designing high-performance catalysts by adjusting the acid–base properties of Al2O3 supports to maneuver the electronic structures of metals.
In recent years, oxide supports exhibiting reducible or semiconducting behaviors have gained widespread attention in manipulating the electronic structures of metals.15–17 He and coworkers demonstrated that oxygen defects obtained on Pd/TiO2 during the high-temperature reduction enrich the electron state of metallic Pd by extracting electrons from the oxide.16 In our previous work, we reported that the electronic structure of Au NPs is regulated by tailoring the Fermi level of the spinel structured ZnFexCo2−xO4 semiconductors, and the properly charged Au NPs could effectively accelerate the oxidation of CO or benzyl alcohol.17 Therefore, designing supports with the capability of adjusting the electronic properties of noble metals to enhance the catalytic performance remains a research priority.
Al2O3 is considered one of the most commonly used support materials for loading noble metals due to its unique surface configuration and excellent chemical stability.18–20 Unlike reducible oxides and semiconducting oxides, Al2O3 acts as an inert support with non-reducing and insulating properties, which leads to the electronic interaction between metal NPs and Al2O3 not being a concern.21 In previous studies, the coordinatively unsaturated Al3+ centers and terminal hydroxyls on the surface of γ-Al2O3 have been identified as anchoring sites for metallic atoms to achieve high dispersion and thermal stability of the supported metal phase.22,23 Additionally, some researchers have focused on introducing a series of alkali metal oxides into the Al2O3 support to modulate the acid–base sites on the surface of Al2O3 or the electronic properties of supported metal particles to improve the catalytic performance.24–26 It is noteworthy that the Al2O3 surface possesses both Lewis acid and Lewis basic sites, which can capture and donate electrons, respectively, and paramorphic alumina such as γ-Al2O3 and η-Al2O3 exhibit different acid–base properties.27–29 Consequently, Al2O3 shows promise as a support for modulating the electronic properties of the catalytically active metal phase through EMSIs, which has previously been overlooked.
To this end, we synthesized γ-Al2O3 and η-Al2O3 supports with varying levels of acidity and basicity by calcining AlOOH and Al(OH)3 precursors, respectively. Pd NPs with similar particle sizes were loaded onto the supports using a deposition–precipitation method. The surface configurations of γ-Al2O3 and η-Al2O3 before and after Pd deposition, as well as the electronic properties of Pd NPs modulated by the acid–base sites on the surface of Al2O3 supports, have been fully characterized. The influence of electronic structures on the catalytic performance of Pd NPs has been elucidated in hydrogenation reactions with nitrobenzene and phenylacetylene as model substrates. Understanding the electronic modulation induced by the acid–base properties of Al2O3 supports is crucial for the rational design of supported metal catalysts and optimization of the catalytic performance of metal NPs.
Fig. 1 XRD patterns of (a) precursors and (b) supports. (c) The proposed crystal structures and electron transfer of Pd/γ-Al2O3 and Pd/η-Al2O3. |
Pd NPs were deposited on γ-Al2O3 and η-Al2O3 supports by the deposition–precipitation method, with Pd loadings of 0.474 wt% and 0.466 wt% (as determined by ICP), respectively. The specific surface areas and pore size distributions of the supports, as well as the morphology characteristics of the catalysts, are shown in Fig. S3† and Fig. 2. Due to the high specific surface areas and suitable pore sizes of γ-Al2O3 and η-Al2O3, disorderly-shaped Pd NPs are uniformly distributed over the surfaces of supports without obvious agglomeration, and there is little difference in the average particle sizes of Pd on γ-Al2O3 and η-Al2O3. The HR-TEM images indicate that the lattice spacing of Pd NPs is 2.25 Å, which can be attributed to the (111) plane of Pd. The Pd dispersions on γ-Al2O3 and η-Al2O3 are 58.8% and 64.1%, respectively, based on a combination of the CO pulse chemisorption results and the ratios of linear-adsorbed CO to bridge-adsorbed CO as determined by the in situ FT-IR spectra of CO adsorption in Fig. 4(d).
Fig. 2 DF-STEM images, HR-TEM images and Pd size histograms of Pd/γ-Al2O3 (a, b and c) and Pd/η-Al2O3 (d, e and f). |
To understand the influence of the surface configurations of the two supports on the electronic structures of Pd NPs, the acid–base properties of the supports and catalysts were studied by in situ FT-IR spectroscopy and TPD. In Fig. 3(a), the bands at approximately 1580 cm−1 and 1595 cm−1 are attributed to the physical adsorption of pyridine and the H-bonds formed between the pyridine and OH groups of Al2O3, respectively. Other bands in the FT-IR spectra are assigned to the C–C ring vibration of pyridine that is adsorbed on the Lewis acid sites.29,33 As previously reported, the bands in the region of 1600–1630 cm−1 are highly sensitive to the strength of Lewis acid sites.33 Compared to γ-Al2O3, a band at 1625 cm−1 is observed on η-Al2O3, revealing the presence of stronger Lewis acid sites.29,33 As shown in Fig. S4(a) and (b),† the overlapping NH3–TPD curves are fitted into three subpeaks using the Gaussian fitting method, including the physisorption of NH3 (red-filled), weak acid sites (blue-filled) and strong acid sites (green-filled).34 The NH3–TPD profiles indicate that the η-Al2O3 support has a greater number of strong acid sites, which is consistent with the results of FT-IR spectra (Fig. 3(c) and Table S2†). Loading Pd NPs onto the supports results in a substantial decrease in the number of strong acid sites on η-Al2O3 (59 μmol g−1), whereas that on γ-Al2O3 is reduced by only 5 μmol g−1. It is well known that the strong acid sites produced by coordinatively unsaturated Al3+ centers act as Lewis acid sites and can accept electrons.28 Therefore, more Pd NPs are loaded onto the Lewis acid sites of η-Al2O3, which transfer more electrons to the coordinatively unsaturated Al3+ centers, resulting in Pd NPs with electron-deficient surface properties.
Fig. 3 (a) FT-IR spectra of pyridine adsorption on supports. (b) FT-IR spectra of CO2 adsorption on supports. (c) Acidity of supports and catalysts. (d) Basicity of supports and catalysts. |
As shown in Fig. 3(b), the vibration bands of bicarbonate and carbonate were detected on γ-Al2O3 and η-Al2O3 by in situ FT-IR analysis of chemisorbed CO2. The formation of bicarbonates involves basic hydroxyl groups, which show a C–OH bending mode at 1230 cm−1 as well as symmetric and asymmetric O–C–O stretching vibrations at 1435 cm−1 and 1650 cm−1, respectively. Carbonate species form on the basic O2− sites, exhibiting a symmetric O–C–O stretching vibration at 1360 cm−1 and an asymmetric O–C–O stretching vibration at 1560 cm−1.33,35 The stronger vibration bands of carbonates on γ-Al2O3 indicate the presence of more basic O2− sites on its surface compared to η-Al2O3. In Fig. S4(c) and (d),† the CO2–TPD curves are fitted with two subpeaks, which correspond to the weak basic sites produced by the surface OH groups (red-filled) and the medium basic sites ascribed to the lattice oxygen groups (blue-filled).36 The results of CO2–TPD are the same as those of in situ FT-IR spectroscopy, indicating that the γ-Al2O3 support possesses more lattice oxygen groups, which serve as Lewis basic sites (Fig. 3(d) and Table S2†). Palladium particles deposited on the supports decrease the number of Lewis basic sites, and the reductions of γ-Al2O3 and η-Al2O3 are 74 μmol g−1 and 24 μmol g−1, respectively. Due to the negative charge on the lattice oxygen groups, more basic sites on the γ-Al2O3 support inject electrons into Pd NPs, which endow the Pd NPs with electron-rich properties (Table S1†).28 The difference in acid–base properties between γ-Al2O3 and η-Al2O3 supports may be attributed to the preferentially exposed (110) and (100) faces on γ-Al2O3, as well as the (111) face on η-Al2O3.27,28 More Lewis acid sites on η-Al2O3 and more Lewis basic sites on γ-Al2O3 act as electron acceptors and electron donors, respectively, modulating the electronic structures of Pd NPs. The OH groups function as H-bond acceptors or donors, and the similar OH groups present in both Pd/γ-Al2O3 and Pd/η-Al2O3 eliminate their influence on the catalytic performance during hydrogenation reactions (Fig. S5†).
X-ray photoelectron spectroscopy analysis was performed to identify the chemical states of aluminum, oxygen and palladium and further elucidate the interaction between Pd NPs and Al2O3 supports. As shown in Fig. 4(a), the binding energy of Al 2p at approximately 74.4 eV corresponds to the Al–O bonds present in both γ-Al2O3 and η-Al2O3.37,38 After Pd NPs are deposited on Al2O3, there are negative shifts in the Al–O peaks for both Pd/γ-Al2O3 and Pd/η-Al2O3 with offsets of 0.02 eV and 0.13 eV, respectively. More coordinatively unsaturated Al3+ centers on the surface of the η-Al2O3 support capture electrons from Pd NPs, leading to a more negative shift in binding energy, which is consistent with the results of TPD measurements. The existence of Al–OH is also observed on Al2O3 supports with a binding energy of 76.5 eV.37,38 In Fig. 4(b), the peaks at approximately 531.0 eV and 532.3 eV are attributed to the lattice oxygen and surface hydroxyl groups, respectively.39,40 Compared with the supports, Pd/γ-Al2O3 shows a positive shift of 0.11 eV from the lattice oxygen, while Pd/η-Al2O3 exhibits a positive shift of 0.02 eV. The lattice oxygen peak on Pd/γ-Al2O3 shifts more positively due to more electrons transferring from the medium basic sites on the surface of γ-Al2O3 to Pd NPs. The proportions of OH groups between the supports and catalysts in the Al 2p and O 1 s spectra change in keeping with the results of the TPD profiles and the FT-IR spectra of OH (Table S3†). From the Pd 3d XPS spectra (Fig. 4(c)), the peaks at approximately 335.3 eV and 337.1 eV are ascribed to the metallic state of Pd0 and the oxidation state of Pd2+, respectively.41 In comparison with Pd/η-Al2O3 (335.46 eV), a negative shift of 0.22 eV is observed in the Pd 3d core level spectrum of Pd/γ-Al2O3 (335.24 eV). The electronic properties of Pd NPs are further illustrated by the shift in the CO stretching frequency in the in situ FT-IR spectra of CO adsorption, as shown in Fig. 4(d). The red shift of Pd0–CO peaks for Pd/γ-Al2O3 is attributed to a stronger back-donation of electrons from Pd NPs to the 2π* anti-bonding orbital of CO, which weakens the CO bond.42 Differential charge density calculations were performed to elucidate the electron redistribution behaviors at the interface between Pd and Al2O3. As shown in Fig. 4(e) and (f), strong electron coupling occurs at the interface between Pd clusters and the Al2O3 support. For the model of a Pd cluster formed by 12 atoms, the Bader charge analysis indicates that 0.5989 e is transferred from the γ-Al2O3 support to the Pd cluster, while 0.5123 e is transferred from the Pd cluster to η-Al2O3. The above results indicate that the γ-Al2O3 support prefers to donate electrons to the Pd NPs, leading to electron-rich Pd/γ-Al2O3. Conversely, the η-Al2O3 support tends to capture electrons from the Pd NPs, resulting in Pd/η-Al2O3 with electron-deficient properties. These effects arise from the electronic metal–support interaction between the Pd NPs and acid–base sites on the surface of Al2O3.
To clarify the effect of the electronic structures of Pd NPs on their catalytic performance, the hydrogenation of nitrobenzene as a significant industrial reaction was performed. As shown in Fig. 5(a), Pd/γ-Al2O3 and Pd/η-Al2O3 could smoothly catalyze the reaction to achieve full conversion with reaction times of 40 min and 110 min, respectively. Pd/γ-Al2O3 exhibits a reaction rate of 2419 h−1, which is triple that of Pd/η-Al2O3 (795 h−1). The faster kinetic reaction process on Pd/γ-Al2O3 is due to the lower apparent activation energy (Fig. 5(b)). A previous study on the substrate reactivity of nitrobenzene derivatives indicated that the hydrogenation of nitrobenzene exhibits a strong nucleophilic character, and the rate-determining step of the reaction is the attack of nucleophilic hydride (H−) produced by hydrogen dissociation on the Pd surface toward the nitro groups in nitrobenzene.43 This suggests that Pd/γ-Al2O3 with electron-rich surface properties is beneficial for producing H− as the nucleophile, which reduces the energy barrier and promotes the reaction rate. In Fig. S6,† the selectivity of aniline increases as nitrobenzene conversion increases due to further hydrogenation of the intermediate product of nitrosobenzene. Less nitrosobenzene is produced in the hydrogenation of nitrobenzene catalyzed by Pd/γ-Al2O3, indicating that electron-rich Pd/γ-Al2O3 is more effective in the hydrogenation of nitrosobenzene and inhibits its desorption. Although the electron-deficient Pd/η-Al2O3 favors the adsorption of nucleophilic nitrobenzene, the enhanced activity of Pd/γ-Al2O3 reveals that accelerating the rate-determining step of the reaction plays an important role compared to the adsorption strength of substrates.14 In comparison with previous Pd-based catalysts, Pd/γ-Al2O3 is one of the most active catalysts for nitrobenzene hydrogenation under mild conditions (Fig. 5(c)).44–49 The recycling stability of Pd/γ-Al2O3 in the hydrogenation of nitrobenzene shows that the catalyst has no obvious loss of catalytic performance in five cycles (Fig. S7†). The morphology and electronic structure characterization studies of the used catalysts indicate that both catalysts exhibit good stability during the hydrogenation reaction (Fig. S8 and S9†).
In addition to nitrobenzene hydrogenation, the catalytic performance of palladium for phenylacetylene hydrogenation is also closely related to the electronic structure of palladium. As shown in Fig. 5(d), the activity of Pd/η-Al2O3 (8116 h−1) is higher than that of Pd/γ-Al2O3 (4071 h−1). The electron-deficient Pd/η-Al2O3 strengthens the adsorption of phenylacetylene and the Pd–H bond, leading to an increased coverage of phenylacetylene and hydrogen on the Pd surface and a reduction in the energy barrier for the hydrogenation of terminal carbon (Fig. 5(f)).45,50 In Fig. 5(e), a comparison of the styrene selectivity of the two catalysts based on the same phenylacetylene conversion level clearly shows that Pd/γ-Al2O3 affords higher selectivity to styrene than Pd/η-Al2O3, which is derived from the weakened adsorption of styrene on the electron-rich Pd/γ-Al2O3 hindering the complete hydrogenation of phenylacetylene to ethylbenzene.45 Pd/η-Al2O3 exhibits good recycling stability during the hydrogenation of phenylacetylene over five cycles (Fig. S10†). Consequently, nitrobenzene hydrogenation and phenylacetylene hydrogenation serve as probe reactions to indicate that the entirely different electronic structures of Pd/γ-Al2O3 and Pd/η-Al2O3 can effectively modulate the adsorption strength of substrates and energy barriers, optimizing the catalytic performance.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3nr05258c |
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