Ping Feng*abc,
Yangwen Zhuabd,
Keling Zhaoc,
Ying Gaoc,
Haiying Liaoabd,
Quanqi Daiabd,
Yongqiang Tangabd,
Kezhen Goue and
Xueshuai Zhuc
aState Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing, 102206, China. E-mail: feng.ping@outlook.com
bSINOPEC Key Laboratory of Carbon Capture, Utilization and Storage, Beijing, 102206, China
cSchool of Chemical and Environmental Engineering, China University of Mining and Technology (Beijing), Beijing, 100083, China
dPetroleum Exploration and Development Research Institute, SINOPEC, Beijing 102206, China
eYibin Tianyuan Science-Technology and Design Company Limited, Yibin, Sichuan 644000, China
First published on 21st February 2024
Produced gas re-injection is an effective and eco-friendly approach for enhancing oil recovery from shale oil reservoirs. However, the interactions between different gas phase components, and the oil phase and rocks are still unclear during the re-injection process. This study aims to investigate the potential of produced gas re-injection, particularly focusing on the effects of methane (CH4) content in the produced gas on shale oil displacement. Molecular dynamics simulations were employed to analyze the interactions between gas, oil, and matrix phases with different CH4 proportions (0%, 25%, 50%, and 100%), alkanes and under various burial depth. Results show that a 25% CH4 content in the produced gas achieves almost the same displacement effect as pure carbon dioxide (CO2) injection. However, when the CH4 content increases to 50% and 100%, the interaction between gas and quartz becomes insufficient to effectively isolate oil from quartz, causing only expansion and slight dispersion. Interestingly, the presence of CH4 has a synergistic effect on CO2, facilitating the diffusion of CO2 into the oil film. During the gas stripping process, CO2 is the main factor separating oil from quartz, while CH4 mainly contributes to oil expansion. In addition, for crude oil containing a large amount of light alkanes, extracting light components through mixed gas may be more effective than pure CO2. This study offers valuable insights for applications of produced gas re-injection to promote shale oil recovery.
The adsorption and diffusion characteristics of CO2/CH4 mixtures on shale matrix have been investigated through experiments and simulations in gas flooding. The preferential adsorption of shale matrix for CO2/CH4 mixture varied significantly with temperature, pressure, and the properties of shale matrix.16 The ability of shale matrix to preferentially adsorb CO2 weakened as the pressure increases, while the high temperature reduced the preferential selectivity of CO2 adsorption under low pressure.17 The adsorption of CO2/CH4 gas mixture was mainly contributed by CO2.15 Simulations showed that CO2 was more easily adsorbed on kerogen matrix compared to CH4, and the selectivity for CO2 decreased as the temperature rose.18,19 Moreover, the wettability of organic nanoscale pores increased with the increase of CO2 mole fraction in CO2/CH4 mixture.20 The interfacial tension between CO2/CH4 mixture increased as the CH4 content rose.21 These researches mainly focus on the interaction between CO2/CH4 and shale matrix, while there are limited reports on influence of the shale oil on both gas and shale matrix.
Extensive researches have been conducted on improving oil recovery through gas flooding, mainly concentrating on the influence of the compositions of fluids and shale matrix on recovery rate.22 The addition of DME could reduce the oil viscosity and effectively increase the recovery rate of shale oil.23 The simulation of DME-assisted CO2 flooding for shale oil showed that DME could enhance the solubility of CO2, improve its competitive adsorption capacity, and effectively reduce interfacial tension.24 The adsorption and diffusion process of reservoir fluids on matrix was also influenced by inorganic minerals and organic matter25 and micropores.26 The desorption of fluids from organic matter and large-pore inorganic minerals after CO2 injection was much more significant than that from small-pore inorganic minerals. The aforementioned experimental and simulation studies mostly focus on the effects of reservoir properties and displacement parameters on CO2 enhanced shale oil recovery (CO2-ESOR). However, there is a lack of research on the effects of CO2 mixed with hydrocarbons on improving oil recovery.
As for CO2-ESOR, the produced fluid always contains oil and produced gas. The composition of the produced gas mainly includes CO2, as well as hydrocarbons (mainly including CH4) and other mixed gases dissolved in the crude oil.27 In terms of utilizing the produced gas, reinjecting the produced gas as a driving agent back into the oil and gas reservoirs gains popularity,28 due to reducing resource waste and mitigating environmental pollution.29,30 During the gas flooding process, the most dominant factor is the interaction mechanism between gas, oil and the reservoir matrix. However, the combined effect of scCO2 and CH4 during gas flooding process has not been well studied yet. In addition, factors such as burial depth and alkane carbon chain length play a crucial role in enhancing the recovery rate during gas flooding process.25,31–33 Therefore, investigating the displacement of CO2/CH4 mixtures, burial depth, and crude oil properties on gas flooding process could provide valuable insights for optimizing injection parameters and select gas injection schemes for improved recovery.
This study aims to reveal the displacement mechanism of CO2/CH4 binary mixture toward shale oil through molecular dynamics simulations. A series of molecular dynamics simulations were conducted under the CH4 proportions of 0%, 25%, 50%, and 100% and also at various burial depths with different alkane carbon chain lengths. The interactions between gas phase, oil phase, and matrix were analysed. The interaction energies and diffusion coefficients were calculated between the components in each system. In response to variations in crude oil compositions, an analysis was conducted on the displacement of flooding gases with different components. The findings of this work may contribute to the development of more efficient gas-phase selection strategies for oil displacement and oil film separation processes. It may also benefit the development of more efficient and environmentally friendly methods for oil and gas production.
(1) |
(2) |
Substance | Atom | Charge/e |
---|---|---|
Methane | H | −0.212 |
C | −0.053 | |
Carbon dioxide | O | +0.8 |
C | −0.4 | |
Alkanes | C(CH3) | −0.159 |
C(CH2) | −0.106 | |
H | +0.053 | |
Quartz | Si | +0.89 |
O | −0.445 | |
H | +0.25 |
Fig. 2b illustrates the density distribution of oil along the quartz radial direction under equilibrium conditions for various CH4 concentrations during displacement. Without gas in the system, the density distribution of oil film molecules on the quartz surface forms four distinct peaks, located at 21 Å, 26 Å, 30 Å, and 35 Å, respectively. We suppose that the first three peaks correspond to clearly discernible adsorption layer, while the last peak represents free shale oil, as evidenced by its density close to that of decane in its natural state, that is approximately 0.72 g cm−3.39,40 Upon gas injection, in the case of pure CO2, the peak of the oil layer density curve shifts to the free state region, indicating that the majority of adsorbed oil has converted to the free oil.41 In the presence of CH4 in the gas phase, the highest density peak of the oil layer remains in the adsorbed state region. This is extremely evident in pure CH4 flooding, as the peak value of the adsorption layer experiences only a slight change compared to the initial oil. Under this condition, the introduction of CH4 only leads to a certain degree of expansion of the oil layer, without causing the detachment of the oil molecules from the quartz surface. When CH4 is present in the gas phase, its displacement potential toward oil is inferior to pure CO2.
In order to quantitatively clarify the microscopic process of the interaction between the produced gas and oil on quartz surface, the density distribution profile of the oil molecules on the surface with time was plotted (Fig. 4). In the case of pure CO2, the density of oil on the quartz surface gradually decreases as CO2 interacts with oil. The increase in oil molecule density in the radial range indicates that the expansion of oil occurs. The adsorbed oil undergoes a transformation into the free oil and dissolves in CO2. The density of oil molecules evenly distributes in the radial range. When the CH4 proportion in the gas phase increased to 25%, within the initial 1000 ps of the reaction, the density of adsorbed oil on the quartz surface decreases more significantly compared to the pure CO2 condition. At 2000 ps, the density peak of oil in the innermost layer disappeared, and a more obvious density peak appears at a radial distance of 25 Å and 58 Å. It suggests that the presence of CH4 under current condition accelerates the expedition of oil and the rapid separation of oil from the quartz surface. It is noteworthy that a small amount of adsorbed oil reappears on the quartz surface when the time of the interaction reaches 4000 ps. This indicates that after the oil detach from the quartz surface, the gas molecules do not continue to form a stable “barrier layer” on the quartz surface to effectively separate the quartz and oil molecules. A small number of decane molecules reattach to the quartz surface due to their strong interaction. When the CH4 content exceeds 50% (Fig. 4c and d), the density distribution of oil still remains in the adsorption region. This observation highlights that, unlike CO2, CH4 is unable to completely displace the oil from the quartz surface, instead inducing a certain degree of expansion within the oil.
To quantify the swelling of decane, the radial distribution functions (RDFs) between carbon atoms of decane molecules (C (dec)) were calculated in different simulation systems (Fig. 5a). The decrease in coordination number indicates that decane molecules tend to separate from each other, leading to an increase in the average separation distance between decane molecules. It is worth noting that in comparison to the pure CO2 system, in the case of 25% CH4, the RDF peak height between carbon atoms of decane molecules decreases, indicating the formation of a more relaxed structure of oil. As shown in Fig. 5b, in a pure CO2 system, decane molecules entangle together and form more clusters than in a 25% CH4 system. This may be due to the diffusion coefficient of CH4 being greater than CO2 (Section 3.3.2), which leads to the diffusion of CH4 into molecular clusters and increases the separation distance between decane. Additionally, in the case of 50% CH4 and pure CH4, the RDF peak values between carbon atoms of decane molecules are significantly higher than the other two systems, suggesting a smaller average molecular distance between decane molecules and that decane molecules are not fully dispersed. Compared to the RDF of decane molecules' carbon atoms in the initial state, the RDF peak value in the pure CH4 system only slightly decreases. It indicates that the CH4 system has only a slight degree of expansion on decane.
Fig. 5 (a) RDF profile of C (dec)–C (dec) at equilibrium state in different systems. (b) Decane clusters in pure CO2 system. |
The density distribution of gas molecules on the quartz surface is shown in Fig. 6. In a pure CO2 gas system, the density of CO2 on the quartz surface gradually increases with prolonged contact time, and the molecular density of the oil on the quartz surface decreases simultaneously (Fig. 6a). At 4000 ps, CO2 forms two closely packed adsorption layers on the quartz surface, completely replacing the adsorbed oil. It shows that during this process, CO2 causes expansion of the oil and gradually traverses the oil to contact with the quartz surface, thereby isolating the decane molecules from the quartz surface and achieving the detachment of the oil. Therefore, CO2 plays a dual role in this process, causing oil to expand and separating it from the surface of quartz.42
In a coexisting system of CH4 and CO2, CH4 exhibits similar behaviour to CO2, as it is capable of swelling the oil film and contacting with the quartz surface. However, the distribution density of CH4 on the quartz surface is significantly lower than that of CO2, indicating that the gas molecules adsorbed on the quartz surface are predominantly CO2. Additionally, the mass density of CH4 on the quartz surface did not always increase over time (Fig. 6b and c), suggesting that CH4 is at a disadvantage in competing with CO2 for adsorption on the quartz surface.43,44 In a pure CH4 system, the density of CH4 outside the oil film is significantly higher than that within the oil film. CH4 could penetrate oil and reach the surface of quartz (Fig. 6d). However, due to its inability to form a stable “barrier” on the quartz surface, CH4 cannot effectively displace the oil. On the other hand, CO2 is able to swell the oil film and form a stable density layer on the quartz surface. As a result, CO2 enables the detachment of the oil film.
ECO2–decane = Etotal − (ECO2 + Edecane) | (3) |
Fig. 7 shows the interaction energy between different components in the system when the mole percentage of CH4 is 0%, 25%, 50%, and 100% in the produced gas. ECO2–dencane dominates among all the interactions in the oil displacement process with pure CO2 condition, thereby making CO2 rapidly rupture the oil and diffuse into its interior. Diffusion channels form within the oil film and CO2 moves toward the quartz surface.36,45 After 650 ps, ECO2–surface surpasses Edecane–surface, and the interaction strength between CO2 and quartz surface is greater than that between decane and quartz surface, enabling CO2 to replace oil molecules and form stable adsorption on the quartz surface, resulting in the desorption of the oil.32,36 When CH4 occupies 25% of the gas phase, the Egas–surface remains stronger than the Edecane–surface. Gas molecules have a competitive advantage over oil molecules in adsorbing onto the quartz surface. Therefore, the produced gas can still completely strip the oil from the quartz surface. It is important to note that the presence of CH4 reduces the desorption time of the oil from 650 ps in the pure CO2 system to 500 ps, indicating that the addition of CH4 accelerates the oil displacement process. However, the effectiveness of oil displacement does not necessarily increase with a higher proportion of CH4 in the gas phase. When the CH4 proportion is 50%, Egas–surface becomes comparable to Edecane–surface. Consequently, gas molecules and decane molecules remain in a competitive adsorption state, preventing complete detachment of the oil film. When the gas consists only of CH4, Edecane–surface consistently exceeds Egas–surface, rendering CH4 unable to strip the oil from the quartz surface.
Fig. 7 Interaction energy of each component under different gas mixtures: (a) pure CO2, (b) 75% CO2 + 25% CH4, (c) 50% CO2 + 50% CH4, and (d) pure CH4. |
Therefore, the oil displacement using CO2/CH4 can be summarized into four stages. Firstly, gas molecules (both CO2 and CH4) diffuse into the oil, causing swelling of the oil.46 Secondly, CO2 mainly adsorbs on the quartz surface, replacing some decane molecules. Then the stable adsorption of CO2 leads to the detachment of the oil from the quartz surface.47 Finally, the oil film disperses and dissolves in the gas phase. It is important to note that each stage is influenced by the composition and properties of the gas molecules, ultimately resulting in different oil displacement effects.
To further elucidate the effect of CH4 introduction on the properties of gas phase, the interaction energy between gaseous components and oil, as well as between gaseous components and the surface were compared in different systems (Fig. 8). In the pure CO2 and the 25% CH4 + 75% CO2 system, Egas–decane is nearly the same, and higher than that in the 50% CO2 + 50% CH4 and 100% CH4 cases. The gas molecules in the former two cases exhibit a stronger swelling effect on the oil layer. Before 1500 ps, the interaction energy between gas molecules and decane is higher in the 25% CH4 + 75% CO2 system, indicating that gas molecules penetrate the oil film more rapidly during this stage, which is consistent with the findings illustrated in Fig. 4 and 5.
(4) |
Condition | Time (ps) | D∥ (decane) (10−8 m2 s−1) | D⊥ (decane) (10−8 m2 s−1) | D∥ (CO2) (10−8 m2 s−1) | D⊥ (CO2) (10−8 m2 s−1) | D∥ (CH4) (10−8 m2 s−1) | D⊥ (CH4) (10−8 m2 s−1) |
---|---|---|---|---|---|---|---|
Pure CO2 | 0–1000 | 0.39 | 0.05 | 1.80 | 0.04 | — | — |
1000–2000 | 0.41 | 0.07 | 1.66 | 0.14 | — | — | |
2000–3000 | 0.44 | 0.15 | 1.65 | 0.13 | — | — | |
3000–4000 | 0.86 | 0.23 | 1.78 | 0.13 | — | — | |
25% CH4 + 75% CO2 | 0–1000 | 0.41 | 0.15 | 1.78 | 0.02 | 3.28 | 0.02 |
1000–2000 | 1.23 | 0.07 | 2.13 | 0.12 | 3.41 | 0.06 | |
2000–3000 | 0.86 | 0.18 | 1.68 | 0.13 | 2.63 | 0.11 | |
3000–4000 | 0.89 | 0.16 | 1.87 | 0.09 | 3.21 | 0.03 | |
50% CH4 + 50% CO2 | 0–1000 | 0.55 | 0.07 | 2.34 | 0.02 | 3.85 | 0.02 |
1000–2000 | 0.76 | 0.08 | 1.99 | 0.03 | 3.65 | 0.1 | |
2000–3000 | 0.52 | 0.07 | 1.79 | 0.09 | 3.71 | 0.02 | |
3000–4000 | 0.70 | 0.06 | 2.08 | 0.09 | 4.03 | 0.04 | |
Pure CH4 | 0–1000 | 0.33 | 0.03 | — | — | 9.31 | 0.01 |
1000–2000 | 0.46 | 0.04 | — | — | 8.40 | 0.01 | |
2000–3000 | 0.35 | 0.03 | — | — | 8.04 | 0.04 | |
3000–4000 | 0.31 | 0.02 | — | — | 7.82 | 0.01 |
The slope is equivalent to D below.
(5) |
The diffusion coefficient can be further divided into D∥, x and y directions paralleling to the quartz surface, and D⊥, z-direction perpendicular to the quartz surface.
(6) |
(7) |
Before gas injection, at equilibrium, D⊥ of crude oil is 0.07 × 10−8 m2 s−1, and D∥ is 0.24 × 10−8 m2 s−1. The D⊥ of decane molecules is significantly higher than D∥, due to the stronger adsorption force from the quartz surface in the direction perpendicular to the surface, resulting in weaker diffusion.49 After gas injection, both D⊥ and D∥ of decane increase significantly under pure CO2 and 25% CH4 conditions, indicating that the addition of the gas improves the fluidity of the oil. In the case of 50% CH4 and pure CH4, D∥ of decane increases, suggesting that the expansion of decane is conducive to its flow in the XY direction, while D⊥ remains almost unchanged, with decane still being subjected to the strong adsorption force from the quartz surface.
Due to the stronger interaction between CO2 molecules and quartz compared to CH4 molecules, the diffusion coefficient of CH4 is greater than that of CO2 which is in agreement with Wang et al.33 As the proportion of CH4 in the produced gas increases, the diffusion coefficients of CO2 and CH4 show a gradual increasing trend. Moreover, in the 25% CH4 + 75% CO2 system, the D⊥ and D∥ of decane between 1000–3000 ps is larger than that in the pure CO2, which is due to the decreased mixed gas density resulting in a larger distance between molecules, enabling faster diffusion of gas molecules and more rapid and pronounced expansion of decane.50,51 This also explains the phenomenon of faster interaction between the oil and gas phases in a mixed gas system during the initial stages of simulation. Although the D∥ of CH4 is larger than that of CO2, CH4 can only diffuse into the oil film to cause expansion, thereby increasing the mobility of the oil phase. It also validates the observation in Fig. 2, in the case of 25% CH4, a greater proportion of oil molecules are present in a monomeric state. Due to the weaker interaction between CH4 and the quartz surface compared to decane, the oil film is able to spread but cannot be fully detached. Despite that the diffusion capacity of CO2 on parallel quartz surfaces is slightly weaker than that of CH4, CO2 can still enhance the fluidity of the oil phase. However, due to the stronger interaction between CO2 and the quartz surface, CO2 exhibits a stronger diffusion capability in the z-direction (perpendicular to the quartz surface). Once the oil film achieves a certain degree of mobility, a higher concentration of CO2 can facilitate the detachment of the oil film from the quartz surface.
Regardless of the variation in burial depth, shale oil exhibits two distinct density peaks near the matrix, indicating significant aggregation of aliphatic molecules on the matrix surface (Fig. 9a). The increasing temperature and pressure cannot effectively improve the displacement effect of gas injection. As the depth rises, the density peak of the first adsorption layer of shale oil gradually decreases. With the increase in temperature, the internal energy of the system increases and the molecular kinetic energy increases, making shale oil less likely to be stably adsorbed. However, at a depth of 2 km, the density peak of shale oil on the matrix is significantly higher than at other depths, and the diffusion coefficient also indicates that the fluidity of shale oil is the poorest at 2 km (Fig. 9c). Moreover, the density peaks of CO2 and CH4 near the matrix surface are also the lowest (Fig. 9b). Combining with the ECO2–surface and Edecane–surface, we speculate that at this temperature and pressure, although the adsorption of shale oil is worse compared to shallow depths, the adsorption of gas phase on the matrix surface is also unstable. The difference between Edecane–surface and ECO2–surface is expanded, indicating that the stability of shale oil adsorption is greater than that of gas phase adsorption, resulting in poor desorption of shale oil (Table 3). However, under the pressure of deeper reservoir conditions (>2 km), Edecane–surface significantly decreases, and the instability of shale oil adsorption is greater than that of gas phase adsorption, making shale oil more prone to desorption.
Time (ps) | Depth (km) | Edecane–surface | ECO2–surface | ECO2–decane | Egas–decane |
---|---|---|---|---|---|
0 | 1 | −191.15 | — | — | — |
2 | −188.87 | — | — | — | |
3 | −179.64 | — | — | — | |
4 | −170.77 | — | — | — | |
4000 ps | 1 | −92.00 | −122.35 | −460.05 | −902.77 |
2 | −118.32 | −87.61 | −423.61 | −738.63 | |
3 | −92.36 | −102.12 | −408.16 | −760.31 | |
4 | −79.14 | −74.23 | −412.53 | −761.26 |
To further study the molecular distribution of alkanes, the radial distribution function between alkanes was calculated. Compared to other alkanes, the initial RDF peak of pentane is the lowest, indicating its looser adsorption near the matrix surface. Owing to the diminished dimensions of pentane molecules, intermolecular spaces are expanded, facilitating the swift traversal of CO2 and CH4 through the interstices amidst pentane molecules towards the silica surface. Upon the integration of the gas phase with the alkane molecular system, the dispersibility of the system becomes stronger. The free movement of pentane also strengthens and gradually moves away from the rock wall. Moreover, under the 25% CH4 system, the RDF peak of pentane is slightly higher than that of the pure CO2 system, indicating that the dispersibility of pentane in the 25% CH4 system is stronger (Fig. 11). As the carbon chain length increases, the initial RDF peak of alkanes gradually increases, and the alkane molecules become denser. This is because the aggregation ability of high molecular weight alkanes increases with the increase in carbon number, resulting in a gradual decrease in the gaps between alkane molecules and a weakening ability for the gas phase to pass through them. Especially in the pentadecane system, it tends to aggregate and does not mix with the gas phase. Among the three alkane systems, the RDF peaks under the 25% CH4 phase system are lower than those under the pure CO2 system, further confirming that the presence of CH4 causes a greater expansion of alkanes. In addition, we calculated the interaction energy under different alkane systems (Table 4). Ealkane–surface of hexane and decane molecules are relatively low, indicating a weak interaction strength between the alkane molecules and quartz surface. Therefore, the mixed gas can effectively strip hexane and decane molecules. The difference between Egas–surface and Ealkane–surface is rather small, which is not sufficient to cause pentadecane to separate from the quartz surface. It indicates that when crude oil contains a significant amount of light components, it may be more effective to extract the oil using a mixture of CO2 and CH4.
Alkanes | Condition | Ealkane–surface | Egas–surface | Egas–alkanes |
---|---|---|---|---|
nC5 | Pure CO2 | −43.05 | −223.97 | −798.50 |
25% CO2 + 75% CH4 | −53.77 | −193.50 | −782.13 | |
nC10 | Pure CO2 | −65.80 | −214.11 | −906.11 |
25% CO2 + 75% CH4 | −71.83 | −163.68 | −895.03 | |
nC15 | Pure CO2 | −84.60 | −180.28 | −675.28 |
25% CO2 + 75% CH4 | −122.30 | −139.92 | −767.09 |
The research is to investigate the behaviour and interaction between CH4, CO2, oil and quartz during oil displacement. The results are helpful in potentially developing strategies in gas selection for more efficient oil displacement and film detachment processes. Additionally, the findings may also contribute to the development of more effective and environmentally friendly methods for oil extraction and production by produced gas. It also holds promise for enhancing our understanding of multiphase interactions in oil and gas systems, which can have implications for various applications in enhanced oil recovery and reservoir engineering.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra08610k |
This journal is © The Royal Society of Chemistry 2024 |