Chen Zhang*a,
Shang Wangb and
Junwu Xiaob
aCollege of Petroleum Equipment and Electrical Engineering, Dongying Vocational Institute, Dongying, P. R. China
bKey Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure, Department of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan 430074, China. E-mail: dychenzhang@gmail.com
First published on 5th March 2024
Herein, we propose a one-step urea pyrolysis method for preparing a nitrogen-doped carbon nanotube array grown on carbon fiber paper, which is demonstrated as a three-dimensional scaffold for constructing a nickel cobalt selenide-based coaxial array structure. Thanks to the large surface area, interconnected porous structure, high mass loading, as well as fast electron/ion transport pathway of the coaxial array structure, the nickel cobalt selenide/nitrogen-doped carbon nanotube electrode exhibits over 7 times higher areal capacity than that directly grown on carbon fiber paper, and better rate capability. The cell assembled by a nickel cobalt selenide/nitrogen-doped carbon nanotube positive electrode and an iron oxyhydroxide/nitrogen-doped carbon nanotube negative electrode delivers a volumetric capacity of up to 22.5 C cm−3 (6.2 mA h cm−3) at 4 mA cm−2 and retains around 86% of the initial capacity even after 10000 cycles at 10 mA cm−2. A volumetric energy density of up to 4.9 mW h cm−3 and a maximum power density of 208.1 mW cm−3 are achieved, and is comparable to, if not better than, those of similar energy storage devices reported previously.
By virtue of their dynamic faradaic redox reaction and low cost, transition metal (Fe, Co, Ni, Mo, V, etc.) compounds have been demonstrated as a class of prospective battery-type electrode materials.6 Binary transition metal oxides and sulfides, in particular, have demonstrated higher electric conductivity and reversible capacity as compared to monometallic compounds, and thus garner considerable attention.7–9 Selenium is in the same group as oxygen and sulfur, and the metallic character of transition metal selenides, which contrast sharply with the semiconducting nature of the oxide and sulfide, makes it a potentially promising material as an advanced electrode.10–12 Selenides, such as, cobalt selenides, nickel selenides, nickel cobalt selenides, etc., have previously been shown to perform admirably in terms of energy conversion and storage,13–25 especially for multi-metallic species.
Aside from active components, electrode structure is a crucial factor in determining the electrochemical performance. Three-dimensional electrodes with hierarchical porous structure, high active material loading, large surface area, as well as tunable free volume show much better electrochemical performance than common slurry-cast electrodes.26,27 To date, the large obstacle is to design an ideal electroconductive scaffold including porous metals,28–30 metal oxides/nitrides/sulfides,31–33 carbon matrices,34,35 etc. Carbon materials (nanotubes, nanofibers, and nanofoams) are thought as a promising candidate for three dimensional scaffolds due to low cost, lightweight, and good chemical stability. However, to date, the primary manufacture of graphitized carbon matrices uses explosive and combustible gas (methane, ethylene, and hydrogen) by chemical vapor deposition (CVD), which greatly limits large-scale application. Moreover, a direct thermal decomposition of carbon precursors results in low degree of crystallinity and graphitization. Hence, it remains a great challenge to fabricate a promising three-dimensional electrode that resembles highly electrochemical active components and a highly conducting, stable scaffold.
We herein reported a facile urea pyrolysis method to synthesize highly graphitized nitrogen-doped carbon nanotube (NCNT) array grown on carbon fiber paper (CFP) as a three-dimensional scaffold. Nickel cobalt selenide in the formula of Co0.5Ni0.5Se2 and iron oxyhydroxide (FeOOH) active components were deposited at the NCNT to form the coaxial array structure, namely Co0.5Ni0.5Se2/NCNT and FeOOH/NCNT, respectively. These coaxial three-dimensional electrodes are assembled into energy storage device with a wide voltage window of 1.6 V and high volumetric capacity of 22.5 C cm−3 at 4.0 mA cm−2, resulting in a maximum energy density reaching 4.9 mW h cm−3.
Co0.5Ni0.5Se2/NCNT was prepared through a selenization of Co0.5Ni0.5(OH)2/NCNT. The details were described below: 0.1 g of selenium and 3.0 g of sodium hydroxide were dissolved into 25 mL of deionized water at 85 °C, and then transferred into a Teflon-lined stainless-steel autoclave. Co0.5Ni0.5(OH)2/NCNT was subsequently immersed into above solution and kept at 180 °C for 12 h. After cooling down to room temperature, the samples, namely Co0.5Ni0.5Se2/NCNT, were washed by ethanol and dried up.
Coaxial FeOOH/NCNT structure was synthesized by using an anodic deposition method in a two-electrode, single-compartment electrochemical cell.9 NCNT array scaffold and Pt mesh were the working and counter electrodes, respectively. The electrolyte is 20 mM of FeCl2 aqueous solution. After 20 minutes at 1.5 V and 75 °C, FeOOH active components were deposited on the NCNT, resulting in forming coaxial FeOOH/NCNT.
(1) |
(2) |
The specific capacity from CV curves is calculated according to the eqn (3):
(3) |
(4) |
(5) |
Raman and XPS techniques are used to further characterize the graphitization degree and bonding configuration of NCNT. The Raman spectrum in Fig. 2A reveals the graphitic D and G bands at 1355 cm−1 and 1583 cm−1, respectively, with the intensity ratio (ID/IG) close to 1.04, most likely due to oxygen and nitrogen doping into the sp2 carbon structure. It is manifested by the appearance of oxygen and nitrogen signals in XPS spectra (Fig. 2B). The absence of iron signal verifies the complete dissolution of iron species during the acid etching process. The C 1s XPS signal is deconvoluted into three peaks at 285.0 eV, 285.8 eV, and 287.0 eV, which are ascribed to sp2C, C–N and CO, respectively (Fig. 2C).43 High resolution N 1s XPS spectrum is fitted into four peaks at the binding energies of 398.1 eV, 400.2 eV, 401.4 eV, and 402.7 eV, ascribing to pyridinic, pyrrolic, graphitic, and oxidized N atoms with a percentage of 44.2%, 27.8%, 19.9%, and 8.1%, respectively (Fig. 2D). Low O/C (<1.0%) and N/C (<3.8%) ratios in the NCNT verify a high degree of graphitization degree, making it a promising three-dimensional scaffold.
Fig. 2 (A) Raman spectrum (B) XPS full spectrum, and (C and D) high resolution C 1s and N 1s XPS spectra of NCNT array. |
Using NCNT array as a scaffold, electrochemically active components, such as, Co0.5Ni0.5(OH)2, Co0.5Ni0.5Se2, and FeOOH, were deposited at the surface to form the coaxial structure. As seen from Fig. 3A–C and Step IV in Fig. 1A, the thin Co0.5Ni0.5(OH)2 nanosheets were uniformly grown at the NCNT using a mixture of CoCl2 and NiCl2 (Co/Ni = 1:1) solution, resulting in forming the coaxial Co0.5Ni0.5(OH)2/NCNT array.9,36 The Co0.5Ni0.5(OH)2 loading in the coaxial array increases by a factor of >3 as compared to that directly deposited on carbon fiber paper, which is probably ascribed to larger surface area (38.0 m2 g−1) of NCNT array than that (9.8 m2 g−1) for carbon fiber paper (Fig. S4†). After a selenization process, Co0.5Ni0.5(OH)2 component in the coaxial array are converted into the selenides, which is demonstrated by the diffraction peaks agreeing well with that of CoSe2 (JCPDS 00-029-1417, Fig. S5†). The X-ray fluorescence (XRF) confirms the co-existence of Co and Ni species in the Co0.5Ni0.5Se2/NCNT with a Co/Ni and (Co + Ni)/Se ratio of 0.96 and 0.51, in well agreement with that in the reactants and chemical formula of CoSe2. As displayed by SEM images (Fig. 3D and E), Co0.5Ni0.5Se2/NCNT also displays the coaxial array structure. However, distinguished from thin Co0.5Ni0.5(OH)2 nanosheets in Co0.5Ni0.5(OH)2/NCNT, flower-like Co0.5Ni0.5Se2 in Co0.5Ni0.5Se2/NCNT is composed of short nanorods (Fig. 3F–H). High-resolution TEM image in Fig. 3I shows the short nanorods grow along the [110] direction. The Co0.5Ni0.5(OH)2 nanosheets and Co0.5Ni0.5Se2 nanorods are also explored for being grown at carbon fiber paper via a similar process with Co0.5Ni0.5(OH)2/NCNT and Co0.5Ni0.5Se2/NCNT (Fig. S6†). In addition, the FeOOH component with a mass loading of 3.0 mg cm−2 is deposited at the NCNT array scaffold to produce the coaxial array structure (Step VI in Fig. 1A, S7 and S8†), when the deposition time is 20 min.
The chemical composition and bonding configuration of Co0.5Ni0.5Se2/NCNT were investigated by using XPS technology. The XPS signals in Fig. S9† suggest the existence of Co, Ni, Se, C, N, and O species in Co0.5Ni0.5Se2/NCNT. High resolution Co 2p XPS spectra display four peaks at 781.0 eV, 782.7 eV, 797.0 eV, and 798.7 eV, which are attributed to the 2p3/2 signals for Co3+ and Co2+ and the 2p1/2 signals for Co3+ and Co2+, respectively.44 The additional two peaks located at 785.9 eV and 802.9 eV assign to the satellite peaks of Co 2p3/2 and Co 2p1/2, respectively. The peaks at binding energies of 856.3 eV and 873.9 eV in Ni 2p XPS signals belong to Ni2+ 2p3/2 and Ni2+ 2p1/2, respectively (Fig. 4B).45 The corresponding satellite peaks locate at 861.7 eV and 879.9 eV. In Se 3d XPS signals, the peaks at 54.8 eV and 55.7 eV are the Se 3d spin-orbits (3d5/2 and Se 3d3/2) of metal–selenium bond (Fig. 4D).46 The O 1s, C 1s, and N 1s fine XPS signals of Co0.5Ni0.5Se2/NCNT verify that carbon, nitrogen, and oxygen species originate from NCNT and carbon fiber paper components (Fig. S10–S12†), and show the similar environments with that for NCNT array.
The electrochemical properties of Co0.5Ni0.5Se2/NCNT were tested in a typical three electrode configuration. The Co0.5Ni0.5(OH)2/CFP, Co0.5Ni0.5Se2/CFP, and Co0.5Ni0.5(OH)2/NCNT electrodes are given for comparison. As depicted by Fig. 5A, they all have a pair of redox peak corresponding to the redox reaction of Co2+/Co3+ and Ni2+/Ni3+. The nonlinear galvanostatic charge/discharge curves in Fig. 5B further suggest a faradaic process during discharging/charging, which is difference from quasi-rectangular CV curve and linear galvanostatic charge/discharge curve for NCNT array scaffold mainly contributed by electrical double layer capacitance (Fig. S13†). Note that the discharge time follows the order of Co0.5Ni0.5(OH)2/CFP < Co0.5Ni0.5Se2/CFP < Co0.5Ni0.5(OH)2/NCNT < Co0.5Ni0.5Se2/NCNT at 4 mA cm−2. An areal capacity at 4 mA cm−2 is 3.9 C cm−2 for Co0.5Ni0.5Se2/NCNT and 1.2 C cm−2 for Co0.5Ni0.5(OH)2/NCNT, which are two order of magnitude higher than NCNT array scaffold (21.0 mC cm−2). It reveals the capacity of the coaxial array electrodes mainly originates from battery-type charge storage of Co0.5Ni0.5(OH)2 and Co0.5Ni0.5Se2 materials rather than capacitive charge storage of NCNT array scaffold. Moreover, the coaxial array electrodes have over 7 times higher areal capacity than 0.5 C cm−2 for Co0.5Ni0.5Se2/CFP and 0.1 C cm−2 for Co0.5Ni0.5(OH)2/CFP, probably due to large surface area and good electric conductivity of NCNT array scaffold. Fig. 5C shows the charge/discharge profiles of Co0.5Ni0.5Se2/NCNT at 4–40 mA cm−2, of which the symmetric character implies good rate capability. It is consolidated by the high retention rate of the areal capacity when increasing the discharge current from 4 mA cm−2 to 40 mA cm−2 (Fig. 5D), where 57.6% of the capacity is preserved for Co0.5Ni0.5Se2/NCNT, in contrast to 39.0% for Co0.5Ni0.5(OH)2/NCNT, 41.2% for Co0.5Ni0.5Se2/CFP, and 29.3% for Co0.5Ni0.5(OH)2/CFP.
Note that a specific capacity of about 280 C g−1 at ∼5 A g−1 is achieved for Co0.5Ni0.5(OH)2/NCNT, much higher than 168 C g−1 for Co0.5Ni0.5(OH)2/CFP, may since NCNT array with large surface area and hierarchical structure promote the exposure of active component to the electrolyte and rapid ion/electron transport. When Co0.5Ni0.5Se2 component replaced of Co0.5Ni0.5(OH)2 in the coaxial array electrode, the specific capacity shows a notable increase and approaches to over 650 C g−1 and 411 C g−1 for Co0.5Ni0.5Se2/NCNT at ∼1 A g−1 and 5 A g−1, respectively (Fig. S14†), suggesting better electrochemical performance of Co0.5Ni0.5Se2 than Co0.5Ni0.5(OH)2. Moreover, the specific capacity of Co0.5Ni0.5Se2/NCNT stands the top level among the best-performing nickel cobalt selenide electrodes reported recently (Table S1†). The good long-term stability performance of Co0.5Ni0.5Se2/NCNT is demonstrated by low to 5.9% of the initial capacity loss when being repetitively charged/discharged at 20 mA cm−2 for 5000 cycles (Fig. S15†), in contrast to 11.6% loss for Co0.5Ni0.5Se2/CFP, 12.9 loss for Co0.5Ni0.5(OH)2/NCNT, and 39.7% for Co0.5Ni0.5(OH)2/CFP.
The coaxial Co0.5Ni0.5Se2/NCNT array electrode exhibits an impressive electrochemical performance, which is attributed to three factors listed below. First of all, large surface area and porous features of NCNT array are favorable for loading more active components, such as, 0.8 mg cm−2 for Co0.5Ni0.5(OH)2/CFP, 2.7 mg cm−2 for Co0.5Ni0.5(OH)2/NCNT, 1.8 mg cm−2 for Co0.5Ni0.5Se2/CFP, and 5.5 mg cm−2 for Co0.5Ni0.5Se2/NCNT, and thus increase the areal capacity. Secondly, it is evidenced that the charge storage has nothing to do with selenium species and instead results from rich Co2+/Co3+ and Ni2+/Ni3+ redox reactions.11 Therefore, the higher electrochemical activity and electric conductivity of the selenides than hydroxides lead to the improved charge storage performance. Thirdly, NCNT array scaffold promotes rapid electron/ion transport, as seen from electrochemical impedance spectroscopy (EIS) and equivalent series resistance (ESR). EIS curves in Fig. 5E reveal that the charge transfer resistance (Rct) reduce from 2.01 ohm for Co0.5Ni0.5Se2/CFP to 0.27 ohm for Co0.5Ni0.5Se2/NCNT, and 3.28 ohm for Co0.5Ni0.5(OH)2/CFP to 1.15 ohm for Co0.5Ni0.5(OH)2/NCNT. The ESR derived from the curves of Vdrop versus current density agree well with the EIS results (Fig. 5F), suggesting faster electron and ion transport characteristics of the coaxial array electrode, in comparison with Co0.5Ni0.5(OH)2 and Co0.5Ni0.5Se2 components directly grown on carbon fiber paper.
Fig. 6 depicts the electrochemical performance of the coaxial FeOOH/NCNT array electrode performed in a three-electrode configuration. As depicted in Fig. 6A, a pair of redox peak appears in the CV curves at the potential range of −1.2–0.0 V vs. Hg/HgO, which belongs to the conversion of Fe3+/Fe2+. The capacity calculated according to CV curves is 1.90 C cm−2 at 10 mV s−1 and 1.06 F cm−2 at 50 mV s−1 (Fig. 6B), which increase by a factor of ∼8 as compared to the FeOOH/CFP electrode. Fig. 6C shows galvanostatic charge/discharge curves in the voltage window of 1.0 V.47–49 The capacity reaches 1.29 C cm−2 for FeOOH/NCNT at 10 mA cm−2. Despite a significant drop when the discharge current is increased to 30 mA cm−2, the capacity of FeOOH/NCNT is still substantially larger than that of FeOOH/CFP, further illustrating the improved electrochemical performance of the coaxial array electrode.
In views of good electrochemical performance of the coaxial array electrodes, a cell with the thickness of 0.08 cm was assembled by using Co0.5Ni0.5Se2/NCNT positive electrode and FeOOH/NCNT negative electrode. CV curves in Fig. 7A reveal that Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell can stably scan from 0 V to 1.6 V at a scan rate of 10–50 mV s−1 (Fig. 7A), as evidenced by the successful charge/discharge in the potential of 0–1.6 V (Fig. 7B), suggesting the voltage window extending to 1.6 V. Fig. 7C shows a specific capacity of Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell at 4–20 mA cm−2. The capacity approaches to 1.8 C cm−2 (0.5 mA h cm−2 and 207.2 C g−1) and 22.5 C cm−3 at 4 mA cm−2, respectively. Even when the discharge current is increased to 20 mA cm−2, the cell still exports a capacity of 1.0 C cm−2 (0.3 mA h cm−2 and 114.8 C g−1) and 12.5 C cm−3. The capacity is comparable to, if not better than, those of previously reported nickel cobalt selenide-based energy storage devices including (Ni, Co)0.85Se//porous graphene (0.95 C cm−2 at 1 mA cm−2),50 (Ni0.1Co0.9)9S8@NF//rGO@NF (42.6 C g−1 at 0.2 A g−1),20 H–NiCoSe2//AC (168 C g−1 at 0.2 A g−1),51 CoNiSe2/CoNiSe2//CoNiO2/CoNiO2 (16.2 C cm−3 at 50.9 mA cm−3),52 (Ni, Co)Se2/NiCo-LDH//porous carbon (163.2 C g−1 at 2 A g−1),53 NiCo2Se4//BiSe (308.7 C g−1 at 2 A g−1),54 Ni4.5Co4.5-Se/NPCC//Fe3C/CF (113.7 C g−1 at 1 A g−1),55 NiSe2/CoSe2//N, S-rGO (257.5 C g−1 at 0.5 A g−1),56 etc. The long-term durability is examined via the repetitive charge–discharge process at 10 mA cm−2. As depicted by Fig. 7D, the capacity shows no decline in the initial 5000 cycles. Merely 14.0% of the capacity is lost even after 10000 repetitive cycles, which is probably due to the component transformation from the selenide to hydroxide and poor electric conductivity of FeOOH component.
Fig. 7 (A) CV curves (B) the galvanostatic charge/discharge curves, (C) the areal and volumetric capacity, and (D) long-term cycling stability at 10 mA cm−2 of Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell. |
Ragone plot in Fig. 8 shows energy and power density of Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell. It delivers a volumetric energy density of 4.9 mW h cm−3 (0.4 mW h cm−2) at 44.8 mW cm−3 (3.6 mW cm−2) and still retains at 2.7 mW h cm−3 (0.4 mW h cm−2) even at a high power density of 208.1 mW cm−3 (16.6 mW cm−2). The unexpected energy storage performance, particularly at high power density, is attributed to not only the good electrochemical activity of nickel cobalt selenide component but also the high mass loading and fast ion/electron transport behavior contributed by the coaxial array structure. Moreover, the performance of Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell surpasses many best-performing energy storage devices reported before, such as, Ni0.34Co0.66Se2//Ni0.34Co0.66Se2 (0.47 mW h cm−3),57 H-TiO2@MnO2//H-TiO2@C (0.30 mW h cm−3),58 MnO2//oxygen-deficient Fe2O3 (0.35 mW h cm−3),59 MnO2//Bi2O3 (43.4 μW h cm−2),60 MnO2//Fe2O3 (0.32 mW h cm−3),61 Co9S8//Co3O4@RuO2 (1.44 mW h cm−3),62 and ZnO@MnO2//graphene (0.234 mW h cm−3),63 (Ni, Co)0.85Se//porous graphene (2.85 mW h cm−3),50 CuSe@MnOOH//CuSe@FeOOH (2.9 μW h cm−3),52 etc. The gravimetric energy density of Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell approximately reaches 46.1 W h kg−1 at 421.7 W kg−1 and 25.5 W h kg−1 at 1958.4 W kg−1, depending on active component mass, which also stand at the top level among the state-of-the-art nickel cobalt selenides-based cells including Ni4.5Co4.5-Se/NPCC//Fe3C/CF (47.4 W h kg−1 at 1.5 kW kg−1),64 (Ni, Co)Se2/NiCo-LDH//porous carbon (39 W h kg−1 at 1650 W kg−1),53 H-NiCoSe2//AC (35 W h kg−1 at 188 W kg−1),51 etc.
Fig. 8 Ragone plot of Co0.5Ni0.5Se2/NCNT//FeOOH/NCNT cell. The performances of the similar energy storage devices reported before were added for comparison. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra08635f |
This journal is © The Royal Society of Chemistry 2024 |