Yang Zhanga,
Wenfeng Zhonga,
Linhai Duanb,
Jiaping Zhua and
Hua Tan*a
aCollege of Chemistry, Guangdong University of Petrochemical Technology, Maoming 525000, China. E-mail: huatan@gdupt.edu.cn
bCollege of Chemical Engineering, Guangdong University of Petrochemical Technology, Maoming 525000, China
First published on 21st November 2024
The photocatalytic reduction of CO2 into valuable chemicals and fuels is considered a promising solution to address the energy crisis and environmental challenges. In this work, we introduce a Co-ZIL-L mediated in situ etching and integration process to prepare NiCo–OH with an ultrathin nanosheet-assembled 2D leaf-like superstructure (NiCo–OH UNLS). The resulting catalyst demonstrates excellent photocatalytic performance for CO2 reduction, achieving a CO evolution rate as high as 309.5 mmol g−1 h−1 with a selectivity of 91.0%. Systematic studies reveal that the ultrathin nanosheet structure and 2D leaf-like architecture not only enhance the transfer efficiency of photoexcited electrons but also improve the accessibility of active reaction sites. Additionally, the Ni–Co dual sites in NiCo–OH UNLS accelerate CO2 conversion kinetics by stabilizing the *COOH intermediate, significantly contributing to its high activity. This work offers valuable insights for designing advanced photocatalysts for CO2 conversion.
The performance of photocatalytic CO2 reduction largely depends on the reactive sites' ability to effectively adsorb and activate CO2 molecules.6 Recent studies have identified Co(OH)2 as a promising photocatalyst for CO2 reduction due to the strong interaction between the d-orbitals of cobalt and CO2 molecules.7,8 However, single-component Co(OH)2 exhibits low activity and selectivity for CO2 photoconversion, primarily due to its inherent homogeneity. To overcome this issue, introducing heterogeneous components into the catalyst has emerged as a promising strategy for improving photocatalytic performance. For example, decorating Co(OH)2 with noble metal nanoclusters can facilitate charge redistribution, lowering the energy barriers for CO2 reduction.9 Additionally, previous studies have demonstrated that doping transition metals (e.g., Ni, Cu) into the catalyst can optimize the electronic structure and regulate the adsorption and desorption behaviors of intermediates during the photocatalytic CO2 reduction process.10,11
To achieve significant CO2 conversion activity, it is essential to design unique nanostructures with abundant active sites and unimpeded photocarrier migration channels. Two-dimensional (2D) materials, such as nanosheets, have shorter photocarrier migration distances, which help reduce carrier recombination.12–15 Moreover, 2D materials have high specific surface areas per unit volume, maximizing the accessibility of active sites. However, these 2D structures tend to agglomerate during catalytic reactions due to strong intermolecular interactions. As an alternative, assembling 2D nanosheets into self-supporting superstructures can result in advanced photocatalysts with both high activity and long-term stability.
Herein, we present a Co-ZIL-L mediated in situ etching and integration strategy to prepare NiCo–OH with an ultrathin nanosheet-assembled 2D leaf-like superstructure (NiCo–OH UNLS). Notably, this bimetallic hydroxide catalyst delivers an impressive CO yield of 309.5 mmol g−1 h−1 and maintains nearly 100% of its photocatalytic performance even after four catalytic cycles. The 2D morphology enhances the separation of photocarriers, while the complex multi-level self-assembled nanostructure derived from the unique 2D lamellar structure of the Co-ZIL-L precursor significantly increases the exposure and accessibility of reactive sites. This structural advantage leads to highly efficient CO2 photoreduction. This work provides valuable insights for designing efficient photocatalysts for CO2 reduction.
To analyze the morphological evolution, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed. As depicted in Fig. 1(A and B), Co-ZIL-L exhibits a leaf-like morphology, measuring approximately 10 μm in length and 2 μm in width. A TEM image further confirms the solid nature of Co-ZIF-L (Fig. 1(C)). Additionally, energy-dispersive X-ray spectroscopy (EDS) elemental mapping reveals that Co, C, and N are uniformly distributed across the leaf-like framework of Co-ZIF-L (Fig. 1(D)). X-ray diffraction (XRD) was performed to investigate the crystal structure of Co-ZIF-L. As shown in Fig. S1,† sharp characteristic diffraction peaks corresponding to the pure ZIF-L phase are evident in the XRD pattern of Co-ZIF-L, confirming its successful synthesis.23 Following the etching and integration process, these characteristic peaks disappear, and four new diffraction peaks located at 10.7°, 21.7°, and 33.8° and 59.8°, emerge in the XRD pattern of NiCo–OH UNLS, which are assigned to the (003), (006), (012) and (110) crystallographic planes of hexagonal nickelous hydroxide (JCPDS #38-0715), respectively (Fig. 2(A)).24 This result demonstrates the formation of Ni–Co bimetallic hydroxide. Notably, the XRD characteristic peaks of the NiCo–OH UNLS exhibit broad and weak features, reflecting the low crystallinity of the formatting ultra-thin Co–Ni bimetallic hydroxide nanosheet structure. Such a low crystallinity is also confirmed by the selected-area electron diffraction (SAED) pattern (Fig. S2†). The above findings clearly demonstrate the complete phase transformation from MOF to hydroxide.
Fig. 1 (A and B) SEM, (C) TEM, (D) HAADF-STEM and EDX elemental mapping images of Co-ZIF-L; (E–G) SEM, (H and I) TEM, (J) HRTEM, (K) HAADF-STEM and (L) EDX elemental mapping images of NiCo–OH UNLS. |
SEM images show that NiCo–OH UNLS retains the 2D leaf-like morphology of its precursor, Co-ZIL-L, but with a much rougher surface (Fig. 1(E and F)). A closer look through magnified SEM and TEM images reveals the hierarchical surface of the NiCo–OH UNLS, which is composed of 2D nanosheet subunits (Fig. 1(G–I)). Interestingly, a distinct hollow structure is also observed in the NiCo–OH UNLS. High-resolution transmission electron microscopy (HRTEM) indicates that the nanosheets are incredibly thin, with a thickness of approximately 2 nm (Fig. 1(J)). Furthermore, high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) and elemental mapping confirm that Ni, Co, and O elements are uniformly distributed across the entire NiCo–OH UNLS (Fig. 1(K and L)). The ratio of Ni/Co is further determined to be 1.07:1 according to the inductive coupled plasma emission mass spectrometry (ICP-MS) test (Table S1†).
Fourier transform infrared spectroscopy (FT-IR) was used to study the structural evolution from ZIL-L to NiCo–OH UNLS. As shown in Fig. 2(B), the FT-IR spectrum of Co-ZIL-L displays characteristic peaks corresponding to the bending vibrations of the imidazole ring and the Co–N bond.25 These bending vibrations disappear after the phase transformation, indicating the breaking of the Co–N bond and the removal of the 2-methylimidazole ligand. Besides, the characteristic peak located at 1384 cm−1 corresponds to the stretching vibration of the N–O bond in NO32−, which verifying the intercalation of anion.26 Additionally, the FT-IR spectrum of NiCo–OH UNLS shows a characteristic peak in the range of 450–600 cm−1, which can be attributed to the stretching vibrations of metal–O bonds (specifically, Co–O and Ni–O).24 The peak at 3500 cm−1 corresponds to the stretching vibrations of O–H bonds, confirming the successful phase transition from MOF to bimetallic hydroxide.
The formation of NiCo–OH UNLS can be explained by the following mechanism: during the phase transformation, the leaf-like Co-ZIL-L is gradually etched by protons generated from the hydrolysis of Ni2+. The released Co species then combine in situ with Ni2+, resulting in the formation of Ni–Co bimetallic hydroxide with an ultrathin nanosheet-assembled 2D leaf superstructure. For comparison, Co–OH UNLS was also synthesized. The XRD pattern confirms the successful fabrication of Co–OH UNLS (Fig. S3†). Furthermore, SEM, TEM, HAADF, and EDX elemental mapping images show that Co–OH UNLS exhibits a similar nanosheet-assembled 2D leaf superstructure to that of NiCo–OH UNLS (Fig. S4†).
The chemical state of Co species in NiCo–OH UNLS was further identified by X-ray photoelectron spectroscopy (XPS). As illustrated in Fig. S5,† sharp characteristic peaks corresponding to Ni, Co, N, and O are observed in the survey spectrum. The high-resolution spectrum of Ni 2p reveals two spin–orbit double peaks at 875.9 eV and 858.2 eV, which correspond to Ni 2p1/2 and Ni 2p3/2 of Ni2+, respectively (Fig. 2(C)). In the high-resolution spectrum of Co 2p, two peaks at 784.1 eV and 799.7 eV are assigned to Co 2p3/2 and Co 2p1/2 orbitals for Co2+ species, respectively (Fig. 2(D)). Additionally, two other peaks at 781.7 eV and 797.3 eV are attributed to Co3+ species. Notably, the content of Co3+ species in NiCo–OH UNLS is higher than in Co–OH UNLS, suggesting that Co2+ is more prone to oxidation to Co3+ in the presence of nickel species. The high-resolution O 1s spectrum can be deconvoluted into three peaks at 533.9 eV, 532.1 eV, and 530.8 eV, corresponding to adsorbed oxygen, hydroxyl ions, and metal–oxygen bonds (Co–O and Ni–O), respectively (Fig. 2(E)).26 The peak located at 406.7 eV could be attributed to NO32−, which is consistent with the FT-IR results (Fig. S6†).27
Thermogravimetric analysis (TGA) was conducted to analyse the composition of NiCo–OH UNLS. As shown in Fig. S7,† the mass loss observed before 140 °C is assigned to the evaporation of the physically adsorbed water. The subsequent mass decrease occurring from 140 to 215 °C is attributed to the removal of interlayer trapped water in NiCo–OH UNLS. The significant mass loss between 215 and 400 °C could be ascribed to the dehydroxylation of NiCo–OH UNLS.28,29
The porous structure of NiCo–OH UNLS was investigated using nitrogen sorption isotherms. As shown in Fig. 2(F), both NiCo–OH UNLS and NiCo–OH UNDH exhibit typical type-IV isotherms with a distinct hysteresis loop in the medium- and high-pressure regions, indicating the presence of a mesoporous structure. The Brunauer–Emmett–Teller (BET) surface area of NiCo–OH UNLS was estimated to be 59.19 m2 g−1, which is nearly 2.4 times larger than that of NiCo–OH UNDH. This significant increase highlights the advantage of the constructed superstructure in enhancing the exposure and accessibility of active sites for reactions.
The above results unambiguously demonstrate the successful fabrication of NiCo–OH UNLS with ultrathin nanosheets-assembled superstructure, which presents enormous potential for improving the photocatalytic performance.
For comparison, NiCo–OH with an ultrathin nanosheet-assembled dodecahedron structure (NiCo–OH UNDH) was prepared using a conventional ZIF-67 dodecahedron as the precursor. XRD, XPS, SEM, TEM, HRTEM, HAADF-STEM, and EDX mapping images confirmed the successful synthesis of NiCo–OH UNDH (Fig. S9 and S10†). Besides, there is no significant phase and compositional difference between the NiCo–OH UNDH and NiCo–OH UNLS. As expected, NiCo–OH UNDH exhibited lower photocatalytic CO2 conversion rates, with a CO yield of 170.8 mmol g−1 h−1, emphasizing the importance of the 2D structure in enhancing catalytic performance (Fig. 3(D and F) and Table S2,† entry 3).
Control experiment shows that only trace amount of H2 and CO were generated in the absence of NiCo–OH UNLS catalyst, highlighting the crucial role of the active sites on the NiCo–OH UNLS species (Fig. 3(E) and Table S2,† entry 4). The CO yield steadily increase from 129.34 to 154.8 μmol h−1 as the dosage of NiCo–OH UNLS was increased from 0.1 to 0.5 mg (Fig. 3(A)). However, further increasing the amount of NiCo–OH UNLS did not enhance CO and H2 production, likely due to a light-shielding effect. No gas product were generated in the absence of TEOA, indicating that the electron donor is critical for the reaction (Fig. 3(E) and Table S2,† entry 5). Additionally, neither CO nor H2 was detected under dark condition or without Ru (Fig. 3(E) and Table S2,† entries 6–7), uncovering the key roles of both light and the photosensitizer in driving the CO2-to-CO conversion.
The effect of varying amounts of Ru photosensitizer on the catalytic performance was investigated. As shown in Fig. 3(B), both the yields of CO and H2 increase gradually as the increases of Ru amounts. However, further increases in Ru led to a decline in CO and H2 production, likely due to the light-shielding effect at high Ru concentrations. Notably, the photocatalytic activity of the NiCo–OH UNLS system reached a plateau after approximately 3 h of irradiation, which could be attributed to the deactivation of Ru (Fig. 3(C)).30 Fortunately, the activity can be resumed after supplementing with an equal amount of Ru (Fig. S11†).
The stability is crucial for the practical application of NiCo–OH UNLS. Multicycle photoreduction tests showed that the H2 and CO production rates remained nearly unchanged after four successive cycles (Fig. S12(A)†). Additionally, SEM images of the recycled NiCo–OH UNLS demonstrated that the ultrathin nanosheet-assembled 2D leaf superstructure was well preserved after the cycle tests (Fig. S12(C and D)†). XRD patterns further confirmed that the crystal structure of NiCo–OH UNLS remained almost unchanged after photocatalytic CO2 reduction, indicating excellent structural stability (Fig. S12(B)†).
Mott–Schottky curve was then conducted to determine the conduction band minimum (CBM) position of NiCo–OH UNLS. As shown in Fig. 4(B), the flat band potential (Efb) of NiCo–OH UNLS is measured to be −0.91 V versus NHE. Consequently, the position of CBM was derived as −1.01 V versus NHE as the CBM is ca. −0.1 eV more negative that the flat band position. Given that the energy gap of NiCo–OH UNLS is 2.95 eV, the valence bands potential can be estimated to be 1.94 V versus NHE. Notably, the conduction band of NiCo–OH UNLS is positive that the lowest unoccupied molecular orbital (LUMO) of Ru (−1.28 V versus NHE) and negative than the reduction potential of CO2/CO (−0.53 V versus NHE).8 Therefore, the photoexcited electrons in Ru will spontaneously transfer to the conduction band of NiCo–OH UNLS, thereby facilitating the photoreduction of CO2 to produce CO (Fig. 4(C)).
The charge migration kinetics were then investigated by transient fluorescence spectroscopy. As shown in Fig. 4(D), upon the excitation of 450 nm laser, the Ru solution exhibits an emission fluorescence that follows the exponential decay with a PL lifetime of 199.8 ns. After adding NiCo–OH UNLS, an ultrafast decay of the singlet-excited state was observed, which can be ascribed to the charger transfer from Ru to NiCo–OH UNLS. Furthermore, the charge transfer behaviors of photoexcited electrons from photosensitizer Ru to the catalysts were further verified by the steady-state photoluminescence (PL). As shown in Fig. S14,† a characteristic emission peak around 610 nm was observed when the Ru solution was excited at 450 nm, which is assigned to the recombination of photogenerated carriers. The intense PL signal is significantly quenched after the addition of NiCo–OH UNLS, suggesting that the catalyst acts as an electron acceptor, thereby inhibiting the recombination of photocarriers. Moreover, NiCo–OH UNLS exhibited the maximum PL quenching compared to NiCo–OH UNDH and Co–OH UNLS, suggesting that the constructed ultrathin nanosheet assembled 2D leaf superstructure and Ni–Co dual metal sites can efficiently promote the transfer of photoexcited electrons and inhibit their recombination.
The PL quenching mechanism was further investigated via the Stern–Volmer equation.
In situ Fourier transform infrared spectroscopy (in situ FTIR) is used to dynamically monitor the interface reaction process during CO2 photocatalytic reduction. As shown in Fig. 5(A), several characteristic infrared peaks emerge and gradually strengthen under visible light irradiation. Notably, two peaks located at 2297 and 2381 cm−1 correspond to the stretching vibration of adsorbed CO2.31 Significantly, the key *COOH intermediate in the CO2–CO photoconversion process is also represented by the peak located at 1513 cm−1, with its signal intensity increasing over time with extended illumination.32,33
Based on the above analysis, the proposed mechanism for the photocatalytic CO2 reduction reaction can be expressed as follows:
CO2 → *CO2 | (1) |
H+ + e− + *CO2 → *COOH | (2) |
H+ + e− + *COOH → H2O + *CO | (3) |
*CO → CO | (4) |
In this process, a CO2 molecule is first adsorbed onto the catalyst, followed by a proton-coupled electron transfer (PCET) process that forms the *COOH intermediate. Subsequently, *CO is generated through another PCET process involving *COOH, which then escapes from the interface to produce gaseous CO.
Generally, the formation of key *COOH intermediate is regarded as the rate-determining step during the photocatalytic CO2–CO process. To gain an atomic insight into the *COOH formation behavior, we conducted density functional theory (DFT) calculations (Fig. S16 and S17†). Fig. 5(B) illustrates the variation in Gibbs free energy for *COOH formation on NiCo–OH and Co–OH. Notably, the formation barrier of *COOH on Co–OH UNLS is quite high, measured at 1.95 eV. In contrast, the incorporation of a Ni atom significantly reduces the formation barrier to 1.09 eV, indicating that the Ni–Co dual site effectively promotes the formation of *COOH. To further investigate the effect of Ni–Co dual site on the *COOH formation, the differential charge analysis was conducted. As shown in Fig. 5(C and D), there is a substantial accumulation of electrons around the *COOH and NiCo–OH, which is significantly greater than that observed in NiCo–OH alone. This suggests a stronger bond interaction between *COOH and NiCo–OH. Consequently, the Ni–Co dual site in NiCo–OH UNLS enhances CO2 activation and stabilizes the *COOH intermediate, thereby accelerating CO2 conversion kinetics and boosting the generation of CO.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra07416e |
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