Christian Mark
Salvador
*a,
Jason M.
Richards
b,
Shannon M.
Mahurin
c,
Meng-Dawn
Cheng
*a and
Joshua A.
Hubbard
d
aEnvironmental Sciences Division, Oak Ridge National Laboratory, Oak Ridge, TN, USA. E-mail: chengmd@ornl.gov
bMaterial Security and Counterproliferation Division, Oak Ridge, TN, USA
cChemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, TN, USA
dSandia National Laboratory, Albuquerque, NM, USA
First published on 2nd April 2024
The reaction pathway of hydrolysis of UF6 to form UO2F2 particles is an essential insight in nuclear fuel processing; however, it is still limited to theoretical calculations. Herein, we present the identification of the intermediates and products using various gas precursor concentrations and molecular beam mass spectrometer (MBMS). Compounds containing different uranium atom counts were identified by exposing 300 and 2323 ppm water to 200 ppm UF6. Non-uranium compounds (e.g., (HF)3(H2O)H, (HF)4H, and (H2O)2(HF)3) dominate the mass spectra in terms of absolute signal intensity. These compounds were dependent on the initial concentration of UF6 based on the linear relationship observed between products and gas reactant. Uranium compounds were characterized by UF6, UO3, and UO2F2 core molecules, with each species existing predominantly in a certain water concentration. Monomeric compounds (e.g., UF6(HF)2(H2O)7, UO2F2(HF)7H, and UO2F2(HF)5(H2O)3) or species with one uranium atom had high fluorine to uranium ratio (F/U) due to several HF units bonded with the uranium core. Dimeric (e.g. (UO2F2)2(H2O) and (UF6)2(H2O)4(HF)3H) and trimeric (e.g., (UO3)(UO2F2)2(HF)(H2O)3 and (UO2F2)2UF6H2F) compounds persisted in high masses with low F/U and H/U ratios. Moreover, ramping of UF6 concentration (50–231 ppm) at fixed water content (1.3% Rh or 300 ppm) showed different trends among 949 ions, with some following consistently with molecular identification (e.g., (UO3)3(HF)2(H2O)H). Overall, this study provided important information regarding the formation pathway of UO2F2, which will be essential in chemical modelling studies. The vast information generated from mass spectrometric runs merits cluster evaluation and factorization to yield more information on the U–O–F system.
The formation mechanism of the U–O–F system has been a subject of research since the 1960s. In the work of Otey and LeDoux,3 they suggested the following hydrolysis reaction of UF6:
Previously, relativistic density functional theory calculations were used to model the hydrolysis of UF6.4 In that work, the reaction pathway was initiated by the 1:1 clustering of water and UF6, which later forms UF5OH upon the elimination of HF. Subsequent elimination of HF from the UF5OH species yields UOF4 compounds (e.g., UOF4, UOF4·HF, and UOF4·2HF), with some bonded with HF units. However, this process is endothermic (ΔEa = 23.89 kcal mol−1), which raises the question of whether the formation of such compounds and the overall reaction pathway are feasible without additional external energy. Integration of HF molecules into UOF4 species can reduce the energy barrier but the initial reactions are still endothermic.4 A complementary study from the same research group explored other reaction pathway conditions (i.e., low temperature and or high UF6 concentration) using the same theoretical approach.5 This study proposed the dimeric species or compounds with two uranium atoms. The compounds include UF6·UF5OH, (UF5OH)2, (UF5)2O, and U2O2F9H, which were assumed to initiate the solid formation. Interestingly, this reaction pathway is an exothermic reaction unlike the UOF4 pathway discussed previously, which makes the reaction path more favourable at ambient conditions.
Recent experimental work probed the chemical kinetics and growth of the UO2F2 particles in water-lean conditions. Richards and colleagues6 calculated a rate constant of 1.19 ± 0.22 Torr−3/2 s−1 for the UF6 hydrolysis using a Fourier transform infrared spectrometer with a 5 m long-path length gas cell. Analysis of the formation of UO2F2 particles using a series of mobility particle sizers and counters showed the dependence of this process on the concentration of water.7 However, an in-depth examination of the participating intermediates and products of the UF6 hydrolysis is required to further understand the gas-to-particle conversion of UF6 to UO2F2. Here, species with varying uranium atom units, as well as HF and H2O attached to the molecular core, were identified using a series of UF6 hydrolysis with varying precursor concentrations. We report the experimental results by observing the intermediate species using a molecular beam mass spectrometer (MBMS) to detect intermediates and products with mass-to charge-ratio (m/z) between 50 to 1000 Dalton.
In our experimental setup (see Fig. 1), the UF6 and H2O met at the point labelled as the Union Tee (1), which we called the reaction point. The pressure at this point was approximately 1 atm and 20 °C. From this point on, the MBMS was about 15 cm long including the second Swagelok Tee (2), connection, and the inlet nozzle. A 100 μm orifice was used in the sampling train after the second Tee by the MBMS. With the low pressure inside Stage 1 of the MBMS being less than 1 torr, the gaseous mixture containing the residual reacting gases and cluster species as reaction products was drawn into Stage 1 by the pressure differential between the reacting point and Stage 1. The orifice creates a choked flow condition whereby 0.2 LPM of the 2 LPM was sampled into the MBMS and the remaining sample (that includes any residual reactants and products) was vented through the exhaust to an alumina treatment (see Fig. 1) before disposal.
The mixture sampled through the inlet nozzle of the MBMS expands right after the skimmer by design, which prevents additional collisions of the reacting atoms and molecules,8 although the collisions in the throat of the nozzle are not discounted. Thus, additional modification on the population of the clusters created by the hydrolysis was minimized by the beam expansion configuration. This sampling scheme has been used extensively in combustion research,15–17 and the combination of MBMS and pyrolysis has also been widely used to determine the wood and lignin composition in situ and rapidly, which limits the unnecessary loss of the samples along the transfer lines.9–11
The VeraSpec MBx (Extrel, LLC) has an integrated cross-beam deflector ionizer design which provides a cleaner spectrum by separating the analyte ions from photon, metastable, particulates, and molecular beam gases. Stage 1 chamber in the MBMS system was typically operated between 0.4 to 0.7 torr. The pressure differential between the Stage 1 chamber (<1 torr) and the sampling inlet nozzle (∼760 torr) was necessary to create a supersonic jet facilitating the delivery of the reaction products to the Stage 1. The potential for forming UF6 neutral cluster species was highly unlikely as the average signal was only 15 for (UF6)2, mass = 704, at 200 ppm of UF6 concentration, for example. The collision probability would be smaller for forming neutral UF6 clusters of higher masses. The averaged UF6 dimer signal (=15) was weaker than the averaged signal for neutral UF6 (=86), mass 352. Furthermore, these signals were much weaker than the one shown in Fig. 2 for UF5+ mass 333 (∼6500) used in the calibration curve.
Detailed analysis for the possible neutral cluster formation is discussed in the ESI† as supplemental material. Mass spectrometer data for the neutral clusters of (UF6)n and (H2O)n, where n = 1 and 2 for the former species and 3 to 55 for the latter, were analysed and no detectable signals for the observable clusters of these two species were found. Whether the cluster species we reported were produced at the location before the mass spectrometer expansion beam or elsewhere in the mass spectrometer was analysed and reported in the ESI† as well.
We did not have direct experimental data to show that the cluster species were all produced before the sample entered the mass spectrometer due to (1) the complexity of refabricating parts for the experiment, (2) this topic was out of the scope of our study, and (3) our extensive experience with UF6 chemistry and hydrolysis reaction in our aerosol reactor7 (and references in the ESI†) suggested that the residual reactants left over from the reaction at the first Tee should be minimal if not zero. Nevertheless, we used computer simulations to provide indirect evidence showing that the signals detected by the MBMS were indeed cluster species produced through the reactions before they were sampled into the mass spectrometer as detailed in the ESI.†
Mass spectral data from m/z 50 to 1000 were acquired using electron ionization and a 4000 m/z quad mass filter. The mass calibration was performed by exposing the MBMS to the vapor of perfluorotributylamine (PFTBA) with a molar mass of 671.096 g mol−1. PFTBA has fragments at peaks 69, 100, 131, 219, 264, 414, and 502, which were all used for the mass calibration. The Merlin Automation Data System Software (v3.3.1) was utilized for post-calibration, data extraction, and analysis.
Standard calibration of UF6 was performed by modifying the mass flow of UF6 and zero air introduced to the MBMS. The most prominent peak of UF6 was mass 333, which corresponds to the UF5+ ion. The concentration of UF6 was ramped from zero to 200 ppm, as shown in Fig. 2. Also in the same figure is the calibration curve of the signal intensity with the concentration of UF6, in which a strong linear relationship is based on the coefficient of determination. The slight downward deviation of the low UF6 concentration data in the left panel was caused by the sensitivity of the MFC at the low flow rate. The calculated limit of detection (L.O.D. = blank + 3 × standard deviation) was approximately 4.0 ppm.
Assignment of the molecular formula was implemented using ChemCalc, a web-based application programming interface.12 ChemCalc provides suggested formulas based on a given atom range and accuracy. For this study, the following criteria for the number of atoms were constrained as follows: NU = 0–5, NH = 0–20, NF = 0–20, NO = 0–20, where NO = number of oxygen atoms contributing to the identified mass, NH = number of hydrogen atoms, NF = number of fluorine atoms, and NU = number of uranium atoms. We also assumed that all elements involved maintained their oxidation state over the course of the reaction [U(+6), F(−1), H(+1), and O(−2)]. U(6+) is a highly stable oxidation state for uranium molecules. That assumption excluded UO2 and UF5. The final reaction products containing uranium atom, i.e., UO2F2, showed no evidence of change in the oxidation state so it is unlikely that a change in the oxidation state would occur in an intermediate species.
Peak locations of the ions were observed to drift approximately 0.6 Da, thus a ±1.0 nominal mass range error was considered sufficient for our system in choosing the appropriate molecular formula suggested by ChemCalc. The presence of other stable isotope variants such as oxygen 18 (O-18) was not considered due to the low concentration/signal of the peaks identified in the mass spectra. It is important to note that the ratio of relative abundance of O-18 to O-16 is close to 500:1. Thus, the probability of having oxygen isotope interference is quite low and also the sensitivity of our mass spectrometer is unable to detect such a low signal. The same goes for hydrogen, uranium, and fluorine atoms, in which the second most abundant isotopes do not interfere as much as to alter the mass identification and subsequent molecular formulation.
Exp. mass | Proposed molecular formula | Theoretical isotopic mass | Dominant water condition (ppm) |
---|---|---|---|
a Indicates a possible alternative formula. | |||
79 | (HF)3(H2O)H | 79.037 | Both |
81 | (HF)4H | 81.032 | Both |
96 | (H2O)2(HF)3 | 96.039 | Both |
155 | (H2O)3(HF)5H | 155.070 | 2323 |
225 | (H2O)8(HF)4H | 225.117 | 300 |
413 | UO3(H2O)7H | 413.117 | 2323 |
449 | UO2F2(HF)7H | 449.088 | Both |
462 | UO2F2(HF)5(H2O)3 | 462.100 | 300 |
518 | UF6(HF)2(H2O)7 | 518.127 | 300 |
518 | UF 5 OH·(HF) 3 ·(H 2 O) 6 | 518.217 | 300 |
523 | UO2F2(HF)8(H2O)3H | 523.126 | 2323 |
537 | UO2F2(HF)6(H2O)6H | 537.146 | Both |
605 | UO2F2(HF)4(H2O)12H | 605.196 | Both |
634 | (UO2F2)2(H2O) | 634.085 | Both |
657 | (UO2F2)2(HF)2H | 657.095 | 2323 |
663 | U2OF9 | 663.082 | 300 |
677 | U2O3F6(HF)(H2O)H | 677.101 | 300 |
733 | U2O3F6(HF)2(H2O)3H | 733.128 | 300 |
740 | UO2F2(HF)4(UF6) | 740.103 | 2323 |
808 | U2O3F6(HF)4(H2O)5 | 808.154 | 300 |
837 | (UF6)2(H2O)4(HF)3H | 837.151 | 2323 |
896 | (UO3)3(HF)(H2O) | 896.123 | 2323 |
917 | (UO3)3(HF)2(H2O)H | 917.137 | Both |
954 | (UO3)3(HF)3(H2O)2 | 954.146 | 2323 |
964 | (UO2F2)3(HF)2 | 964.124 | 300 |
976 | (UO3)(UO2F2)2(HF)(H2O)3 | 976.148 | Both |
989 | (UO2F2)2UF6H2F | 989.130 | 300 |
Another formation pattern suggested is the direct emission of HF clusters from the hydrolysis of UF6-H2O, as shown in eqn (1).13
UF6·H2O + H2O → UO2F2 + 4HF | (1) |
Masses above 400 m/z were classified as monomeric (400–610 m/z), dimeric (630–850 m/z), and trimeric (900–1000) uranium compounds. Monomeric compounds include a mixture of UO2F2, UF6, UO3, HF, and H2O clusters. The presence of UF6 for some compounds [e.g., UF6(HF)2(H2O)7] indicates that such compounds existed primarily during the early stage of forming intermediate species or the limited water concentration. This is consistent with the comparison of 1.3% and 10% Rh conditions, where UF6(HF)2(H2O)7 had a higher signal at lower water concentration. At 1.3% Rh, the calculated moisture volume concentration was 300 ppm at 1 atm and 20 °C, thus UF6 is still in excess stoichiometrically compared to water according to the molar ratio, defined by omega (ω) = [H2O]/[UF6],7 which is 1.51 for this condition. The choice of this ω value constrains the experimental condition at the upper limit of the water-restricted regime, beyond which the reaction pathway would start to shift and lean toward the water-rich regime where our 10% Rh described below was. On the other hand, monomeric compounds with UO3 [e.g., UO3(H2O)7] were the products of late-step hydrolysis or the presence of excess water in the reaction mixture. Hydrolysis of UF6 was suggested to proceed stepwise, with a series of compounds between UF6 and UO3.3 UO3 compounds were inferred to be formed from subsequent hydrolysis of UO2F2, which reduced the fluorine-to-oxygen ratio (F/U) from two to zero. At 10% Rh, the calculated moisture volume was 2323 ppm, which was significantly enhanced compared to 200 ppm of UF6. The determined ω for this case was 11.62, an order of magnitude higher than the 300 ppm H2O condition (ω = 1.51). Thus, a different cluster population was produced as shown in Table 1.
Dimers and trimers showed a similar pattern with the monomer, where the UF6 and UO3 occurred mostly in clusters produced in relatively dry and wet conditions, respectively. The compounds (UO3)3(HF)3(H2O)2 and (UO3)3(HF)(H2O) occurred dominantly in 2323 ppm H2O conditions, consistent with the U–O–F hydrolysis series. Uranium compounds with UO2F2 in the dimer and trimers (e.g., (UO2F2)2(H2O) and UO2F2(HF)4(H2O)12) as one of the clusters reported the same variability for 300 and 2323 ppm of H2O conditions. Moreover, the uranium compound U2OF9 at mass 663 was proposed to be an oxygen-bridged diuranium intermediate.
Overall, the identification of the uranium compounds and the HF-H2O clusters was consistent with the water conditions during the hydrolysis of UF6 forming the UO2F2 and HF products. Another important implication here is the vast difference in the molecular formula identified experimentally compared with the species presented in two prior theoretical studies.4,5 UOF4 was not identified in all the measurement trials, regardless of the precursor concentration.
The theoretical studies also indicated the formation of several dimers such as (UF5OH)2, (UF5)2O, and U2O2F9H, all of which are based on the generation of key intermediate UF5OH in the initial step of the UF6 hydrolysis. The formation of this cluster was unfavourable for one or two water reactions.4,5 When in high humidity conditions, e.g., a three-water reaction, the formation of the UF5OH pathway becomes favourable.14 However, the absence of such compounds in our mass spectrum in both water conditions, particularly in the 2323 ppm water concentration was likely to indicate that this intermediate species might have a lifetime too short to permit observation in our experimental conditions. In other words, this cluster species (UF5OH, mass 350) might serve as the core of a cluster species that combined with other smaller clusters in collision to form a stable cluster of mass higher than 350, such as UF5OH·(HF)3·(H2O)6 with a mass of 518, which was found prevalent at ω = 1.51 condition. This is a borderline reaction condition such as the 1 to 2 water reaction scenario discussed previously, which was unfavourable for the core cluster UF5OH to survive by itself without coordination with other clusters. Thus, coupling with smaller clusters would enable this cluster species to survive in a water-lean condition. Still, mass 350 was not identified as a prevalent peak in all our experiments including that of ω = 11.62. This result is further indication that the UF5OH cluster could be formed as the theory predicted in water-rich conditions but it could only survive as a complex cluster.
We think the cluster of mass 663 should be written as U2OF9 because the [U2OF9]+ ion could be the evidence for the presence of the previously predicted4,5,14 oxygen bridged (UF5)2O dimer as the [U2OF9]+ ion could be a (UF5)2O dimer that lost an F−.
Atomic ratios of the determined uranium compounds impart relevant insights regarding the products of the UF6 hydrolysis. The hydrogen-to-uranium ratio (H/U) is an indication of the extent of integration of H2O molecules to UF6 during hydrolysis. Also, fluorine to uranium ratio (F/U) showcases the stepwise hydrolysis of UF6, with compounds at the latter stage reporting a higher F/U ratio. Fig. 3 shows the 3D map of the H/U, F/U, and masses of the products of the hydrolysis for both 300 (top) and 2323 (bottom) ppm water.
Fig. 3 3D map of the F/U, H/U, % difference, and masses of the identified non-uranium, monomeric, dimeric, and trimeric species. |
The size of the circles indicates the% difference of signals observed during hydrolysis and baseline measurements. The 3D space clearly distinguished the monomeric, dimeric, and trimeric uranium compounds. For instance, monomeric compounds are marked with high H/U, intermediate F/U values with a mass range between 400 to 600 m/z. Dimeric and trimeric compounds, on the other hand, had low H/U ratios. Also evident in the 3D plot is the difference in the concentration of the key species that are primarily observed in certain water conditions. These include U2O3F6(HF)4(H2O)5 and (UO2F2)UF6H2F, which were produced at low water conditions. HF trimer with H2O monomer appreciably increased in high water conditions, which shows the potential of such compound to be a tracer of high humidity conditions during UF6 hydrolysis reactions.
Fig. 4 (Top) Signal intensity of the non-uranium species (HF)3(H2O)H (m79), (HF)4H (m81), and (H2O)2(HF)3 (m96) across different trials. The signal intensity corresponds to 4.3–8.7, 11.4–33.8, and 4.3 to 6.5 ppm concentration range for 79, 81, and 96 masses using mass 333 calibration factors. (Bottom) Average intensities of masses presented in Table 1 as the UF6 concentration increased. The blue lines indicate an increasing trend and the red indicate a decreasing trend. |
Interestingly, not all masses follow an increasing linear trend, which implies a different reaction formation pathway under different precursor conditions. Fig. 4 shows the average profile across three trials of the peaks listed in Table 1. The blue lines indicate an increasing signal while the red lines signify the reverse trend. Among the 949 peaks measured from mass 51 to 999, 527 ions had a positive slope while the remaining 422 ions did otherwise.
This constitutes a 55 to 45 ratio of ions with increasing and decreasing trends. In Fig. 4, one of the notable ions was mass 917, which was identified as (UO3)3(HF)2(H2O)H. It showed a decreasing trend, which indicates that its presence is depleted as the condition approaches UF6-rich or water-lean conditions. The molecular identification of the peak was consistent with its trend, given the UO3 trimer core of the cluster. As indicated before, intermediate products containing UO3 were generated from the UF6 hydrolysis upon subsequent exposure to UO2F2 at higher moisture conditions.
Molecular identification of the major ions showed UF6 and UO3 as one of the core units of some of the intermediate and products of the hydrolysis. UF6-related compounds (e.g., UF6(HF)2(H2O)7) were prominent during the water-deprived conditions, consistent with the hydrolysis chain reactions of UF6. On the other hand, compounds with UO3 as one of their core compounds (e.g., UO3(H2O)7 and (UO3)3(HF)3(H2O)2) were showing up in high moisture conditions (Rh = 10%, 2323 ppm H2O) experiments. Expanding the molecular identification beyond the set parameters (i.e., U, F, H and O atom numbers) might also reveal other uranium compounds with UF6 and UO3 in their chemical structures.
Furthermore, ramping UF6 at constant H2O conditions revealed different trends of the ions. Non-uranium compounds such as mass peaks of 79, 81, and 96 followed the concentration of the introduced UF6. On the other hand, several ions showed a reverse trend, in which a higher signal was observed during water-rich conditions. Some of the peaks such as the ion a 917, which was identified as (UO3)3(HF)2(H2O)H, had a consistent profile in which UO3-related compounds are expected to occur in such conditions.
The vast amount of the data generated from the MBMS in different UF6, and H2O conditions merits a multivariate approach that will deliver in-depth information regarding the reaction formation of UF6 hydrolysis. Cluster evaluation such as Calinski-Harabasz criterion clustering and factorization such as non-negative matrix factorization should be explored to fully maximize the data generated from the MBMS, which would be highly relevant to the investigation of nuclear chemistry of uranium species in the atmosphere and surrounding environment.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3re00665d |
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