Christopher L.
Rom
*a,
Shaun
O'Donnell
ab,
Kayla
Huang
ac,
Ryan A.
Klein
ad,
Morgan J.
Kramer
de,
Rebecca W.
Smaha
a and
Andriy
Zakutayev
*a
aMaterials, Chemical, and Computational Science, National Renewable Energy Laboratory, Golden, CO 80401, USA. E-mail: christopher.rom@nrel.gov; andriy.zakutayev@nrel.gov
bDepartment of Chemistry, Colorado State University, Fort Collins, CO 80523, USA
cUniversity of Illinois Urbana-Champaign, Champaign, IL 61801, USA
dCenter for Neutron Research, National Institute of Standards and Technology, Gaithersburg, MD 20899, USA
eDepartment of Chemistry, Southern Methodist University, Dallas, TX 75275, USA
First published on 15th May 2024
Metathesis reactions are widely used in synthetic chemistry. While state-of-the-art organic metathesis involves highly controlled processes where specific bonds are broken and formed, inorganic metathesis reactions are often extremely exothermic and, consequently, poorly controlled. Ternary nitrides offer a technologically relevant platform for expanding synthetic control of inorganic metathesis reactions. Here, we show that energy-controlled metathesis reactions involving a heterovalent exchange are possible in inorganic nitrides. We synthesized Zn3WN4 by swapping Zn2+ and Li+ between Li6WN4 and ZnX2 (X = Br, Cl, F) precursors. The in situ synchrotron powder X-ray diffraction and differential scanning calorimetry show that the reaction onset is correlated with the ZnX2 melting point and that product purity is inversely correlated with the reaction's exothermicity. Therefore, careful choice of the halide counterion (i.e., ZnBr2) allows the synthesis to proceed in a swift but controlled manner at a surprisingly low temperature for an inorganic nitride (300 °C). High resolution synchrotron powder X-ray diffraction and diffuse reflectance spectroscopy confirm the synthesis of a cation-ordered Zn3WN4 semiconducting material. We hypothesize that this synthesis strategy is generalizable because many Li–M–N phases are known (where M is a metal) and could therefore serve as precursors for metathesis reactions targeting new ternary nitrides. This work expands the synthetic control of inorganic metathesis reactions in a way that will accelerate the discovery of novel functional ternary nitrides and other currently inaccessible materials.
Ternary nitrides provide a prime set of materials for expanding the synthetic control of metathesis reactions. Ternary nitrides are a promising class of semiconductors,22 yet relatively few are known. This dearth of nitrides is primarily due to the synthetic challenges of realizing these materials from elemental metal (or binary) precursors and dinitrogen gas.22–25 Molecular (di)nitrogen, N2, is highly stable, and high temperatures are needed to break the strong NN triple bond (945 kJ mol−1).26 High temperatures (>800 °C) are also needed to drive diffusion, as nitrides tend to have high cohesive energies (i.e., strong M–N bonds) and slow diffusion.27–29 Moreover, entropic penalties disfavor nitride incorporation in solids at high temperatures (i.e., gaseous N2 is favored). Finding a synthesis temperature that is hot enough for reactivity but cool enough to avoid decomposition is therefore challenging. Adding to the difficulty, O2 is more reactive towards most metals than N2, so syntheses must be conducted in rigorously air-free conditions to avoid the formation of oxide impurities. Consequently, the number of known ternary nitrides lags behind the ternary oxides by an order of magnitude.22–25 Developing new synthesis methods (e.g., controlled metathesis reactions) will help narrow this disparity, and in doing so, discover new materials upon which improved technologies can be built.
Zn-containing ternary nitrides epitomize the promising applications and synthetic challenges of this class of materials. Fully nitridized compounds like ZnSnN2 and Zn3WN4 (with metals in the highest oxidation state) are of interest as semiconductors for their high earth abundance and tunable bandgaps (spanning ca. 1 eV for ZnSnN2 to 4 eV for Zn3WN4).30,31 However, the bulk synthesis techniques that have been reported for Zn–M–N phases are limited to traditional ceramic methods (i.e., metals + N2 or NH3 at high temperatures) or high-pressure solid state metathesis reactions (e.g., 2 Li3N + ZnF2 + SnF4 → ZnSnN2 + 6 LiF).32,33 These bulk methods have only produced fully nitridized phases when M is a main group element (i.e., LiZnN, Ca2ZnN2, Sr2ZnN2, Ba2ZnN2, ZnSiN2, ZnGeN2, ZnSnN2).28,30–40 When transition metals are used in bulk syntheses, they tend to form sub-nitrides: e.g., Ti3ZnN0.5, V3Zn2N, Ti2ZnN, Mn3ZnN, and Fe3ZnN.41–46 The nitrogen-poor nature of these materials stems from the challenges described above (i.e., N2 stability, slow diffusion). Synthesizing fully-nitridized Zn–M–N (where M is a transition metal) in bulk would advance technologies in which thin film nitrides have already shown promise, like photoelectrochemical energy conversion (ZnTiN2),47 transparent conducting oxides (ZnZrN2),48 and non-linear optics (Zn3WN4).49
Synthesizing Zn–M–N ternary nitrides via traditional methods is difficult. Many transition metals are highly refractory, meaning high temperatures would likely be needed for interdiffusion of reactants. However, Zn has a low melting point (419 °C) and a relatively low boiling point (907 °C),50 meaning that high temperatures would volatilize Zn away from the other metal unless special measures were taken (e.g., high pressure, closed vessels). Forming binary nitrides to use as precursors instead of metals is also challenging: Zn (like other late-transition metals) does not react with N2 at elevated temperatures, so Zn3N2 must be synthesized under ammonia.51 And as noted in thin film work, fully nitridized transition metal Zn–M–N phases have low decomposition temperatures on the order of 600–700 °C.24,47,48,52 These challenges mean that bulk synthesis of Zn–M–N from the elements or binaries would likely proceed only at low temperatures and extremely slowly, unless special high-pressure methods were employed (e.g., ammonothermal synthesis,33 diamond anvil cell synthesis,53etc.).
Metathesis reactions are one promising way to circumvent the challenge of diffusion in the solid state.54 To synthesize nitrides, this strategy starts with one nitrogen-containing precursor and one halide precursor, rather than elements or binary nitrides. The balanced reaction targets the desired phase along with a byproduct (often a halide salt). The formation of this byproduct provides a large thermodynamic driving force for the reaction and (ideally) can be washed away post-reaction. For example, Kaner et al. showed that mixing Li3N with metal chlorides would produce LiCl in highly exothermic metathesis reactions that yielded a range of binary nitrides55–63 and some ternary nitrides.64,65 Alternatively, less exothermic reactions can be conducted with greater synthetic control,66–70 including low-temperature topotactic reactions (Trxnca. 200–400 °C).71–73 As for Zn–M–N compounds, ZnSnN2 and ZnSiN2 have been made using high pressure metathesis reactions, where the pressure is necessary to the loss of avoid gaseous N2.32,40 Metathesis is well known for “turning down the heat” in solid-state synthesis74 but is underutilized for synthesizing nitrides.
Here, we synthesize Zn3WN4via a near-topotactic metathesis reaction between Li6WN4 and ZnX2 (X = Br, Cl, F) at 300 °C and low pressure. In situ synchrotron powder X-ray diffraction (SPXRD) paired with differential scanning calorimetry (DSC) measurements reveal the reaction pathways and show that using a ZnBr2 precursor is preferable over the fluoride or chloride analogs. High resolution SPXRD measurements indicate that the Zn3WN4 product is a mostly cation-ordered structure in space group Pmn21. We report some preliminary property characterizations for Zn3WN4, revealing optical absorption onsets near 2.5 eV and 4.0 eV, as well as paramagnetism consistent with some degree of disorder and off-stoichiometry. The reaction is near-topotactic, in that the structures of the Li6WN4 precursor and the Zn3WN4 product are related by a shift in anion layers but the [WN4] tetrahedral unit is preserved. Using this synthesis approach, we also synthesized Zn3MoN4, albeit with lower levels of purity in our un-optimized reactions. This work demonstrates the viability of Li–M–N phases as metathesis precursors to synthesize other ternary nitride compounds, expanding the toolkit for materials discovery.
Li6WN4 + 3 ZnX2 → Zn3WN4 + 6 LiX (X = Br, Cl, F) |
In situ SPXRD measurements reveal that Li6WN4 (synthesized by a ceramic method, Fig. S1†) directly converts to Zn3WN4via metathesis without intermediate nitride phases or solid solution behavior as a function of temperature (Fig. 1, S2 and S3†). However, the halide precursor exerts an influence on the reaction kinetics and thermodynamics, which ultimately impact the reaction pathway and final product purity.
Fig. 1 (a) Heatmap of in situ SPXRD data upon heating a sealed capillary of 3 ZnBr2 + Li6WN4 at +10 °C min−1. Reference patterns for the reactants and products/intermediates are simulated at the bottom and top, respectively (ICSD Col. Codes 30803 for ZnBr2, 66096 for Li6WN4, 73223 for Li2ZnBr4, and 53819 for LiBr).75–77 Analogous plots of the ZnCl2 and ZnF2 reactions are in Fig. S2 and S3.† Select patterns and fits are shown for ramp temperatures of (b) 311 °C, (c) 301 °C, and (d) 170 °C. Contributions from each phase (determined via Rietveld fitting) are displayed as colored lines. Difference traces are offset for clarity. |
In situ SPXRD measurements reveal that the reaction pathway proceeds without intermediate nitrides between Li6WN4 and Zn3WN4. Fig. 1a shows a heatmap for X = Br as an example; subsequent examination revealed that this anion leads to the most phase pure product. The reaction of Li6WN4 + 3 ZnBr2 → Zn3WN4 + 6 LiBr initiates near 170 °C and proceeds to completion within the 14 minutes of ramp time up to 310 °C (Fig. 1b). Near 170 °C, the Bragg peaks arising from crystalline Li6WN4 and ZnBr2 begin to gradually decline in intensity. Shortly thereafter, new sets of Bragg peaks that can be indexed to LiBr, Li2ZnBr4, and Zn3WN4 begin growing in intensity (Fig. 1d). The Bragg peaks corresponding to Li2ZnBr4 gradually decrease in intensity between 210 °C and 270 °C, increase dramatically in intensity at 275 °C, and then disappear entirely at 305 °C (Fig. 1c). Such fluctuations may stem from crystal nucleation and growth within the capillary, especially given the small spot size of the synchrotron X-ray beam, possibly combined with crystallite motion in a liquid-like medium. Diffraction images show spotty diffraction patterns, consistent with crystallite growth. These data indicate that the synthesis proceeds directly via Li6WN4 + 3 ZnBr2 → Zn3WN4 + 6 LiBr. While this process occurs, the metal halides also react with one another: 2 LiBr + ZnBr2 → Li2ZnBr4. We do not observe signs of a crystalline theoretically-predicted LiZn4W2N7 structure,78 although this does not rule out the presence or synthesizability of such a phase. Similar trends are noted with the ZnCl2 and ZnF2 reactions (Fig. S2 and S3†), as shown by sequential Rietveld analysis (Fig. 2).
Sequential Rietveld analysis of in situ variable temperature SPXRD measurements of the Li6WN4 + 3 ZnX2 reactions shows that the ZnBr2 and ZnCl2 reactions initiate at much lower temperatures than the ZnF2 reaction (Fig. 2). For both the ZnBr2 and ZnCl2 reactions (Fig. 2a and b), the concentrations of the precursor phases start decreasing near 170 °C, followed shortly thereafter by Zn3WN4 and LiX formation and growth. At the same time, ternary halides Li2ZnBr4 and Li2ZnCl4 form, and are then consumed or melt near 300 °C. In contrast, the precursors of the ZnF2-based reaction do not begin declining until over 300 °C (Fig. 2c). The concomitant decrease in Li6WN4 and ZnF2 suggests reactivity, but neither Zn3WN4 nor LiF are detected in our data at this temperature. Instead, very weak reflections for an unknown phase appear in the data (labeled as Unk*). This phase may be a Li–Zn–F ternary, but it does not index to any known ternary fluoride unit cells, including the reported Li2ZnF4 phase.79 An amorphous phase is likely present in the 400 to 570 °C region, given the decrease in precursor peaks and lack of new intermediate peaks. Zn3WN4 and LiF crystallize above 570 °C, along with a rocksalt phase (fit with WN, but the material may be a (Zn,W)Nx phase as observed with the Mo-based system, Fig. S4†). We did not study the ZnF2 reactions further, given that phase-pure Zn3WN4 did not crystallize and given the challenge associated with washing away LiF from the product. Instead, we focus on the ZnBr2 and ZnCl2 reactions.
Fig. 3 DSC measurements of Li6WN4 reacting with (a) 3 ZnBr2 and (b) 3 ZnCl2. Inset photos show the products from reactions heated at 300 °C for 1 h. |
The ZnCl2 reaction (Fig. 3b) starts similarly, with a gradual exotherm between 190 °C and 280 °C (b-i), a solid–solid reaction yielding Zn3WN4 and LiCl. Then at ∼280 °C, a massive exotherm (b-ii) initiates just below the melting point of ZnCl2 (325 °C). This event likely corresponds to the formation of a liquid phase, such as a LiCl–ZnCl2 eutectic (275 °C at 78% ZnCl2 and 287 °C at 91% ZnCl2).80 Peak b-ii has curvature because this event releases heat so quickly that the DSC stage increases in temperature by approximately 15 °C, after which the DSC pan cools slightly (Fig. S5†). Lastly, a small endotherm is observed at 336 °C (b-iii), consistent with the melting of Li2ZnCl4. These results are broadly consistent with the in situ SPXRD results, albeit shifted slightly in temperature owing to differences in experimental configuration.
These DSC results show why the ZnBr2 reaction yields the purest product while the ZnCl2 reaction exhibits a small Zn impurity. The rapid release of heat in the ZnCl2 reaction causes small portions of the material to decompose: Zn3WN4 → W + 3 Zn + 2 N2 or Zn3WN4 → WN + 3 Zn + 3/2 N2 (Fig. S6†). In contrast, the washed product of the ZnBr2 synthesis yielded a PXRD pattern with all Bragg peaks indexed to Pmn21 Zn3WN4. These differences can easily be seen in the color of the material (see insets, Fig. 3), where Zn impurities in the ZnCl2 reaction led to a grey color. The Zn3WN4 sample produced by the ZnBr2 reaction is light brown and was phase pure (as discussed subsequently). These differences stem from both thermodynamic and kinetic factors.
Fig. 4 The initial formation of Zn3WN4 (as detected by in situ SPXRD) is correlated with the melting point of the halide salt (from CRC values)50 but is not correlated with calculated reaction enthalpy (ΔHrxn, color, from the materials project).84 The dashed line shows where melting point would equal onset temperature. |
The magnitude of the exothermicity combined with the melting points of the halide salts affect the degree of kinetic control. The lowest melting point we can identify in the LiBr–ZnBr2 system is 326 °C for Li2ZnBr4,77 meaning the reaction may be controlled by solid-state diffusion below this point. Additionally, the ΔHrxn of the ZnBr2 reaction (−0.20 eV per atom) is less exothermic than the ZnCl2 reaction (−0.25 eV per atom), which may limit local self-heating and avoid decomposition (Fig. 3a). In contrast, the liquidus line in the LiCl–ZnCl2 system extends as low as 275 °C,80 at which point diffusion accelerates rapidly (Fig. 3b, peak b-ii). Even if the temperature is kept lower (e.g., 250 °C), partial Zn3WN4 decomposition is observed in the ZnCl2 system (Fig. S6†). This decomposition indicates a loss of kinetic control. The ZnF2 reaction is worse. The high melting point of ZnF2 (872 °C)50 means the kinetics are sluggish until the reaction is perilously close to the decomposition temperature (estimated near 700 °C, Fig. S7c and d†), at which point the self-heating from the high exothermicity (ΔHrxn = −0.40 eV per atom)83 likely drives substantial decomposition (Fig. 2c). In contrast, the ZnBr2-based reaction retains kinetic control as the moderate melting point of Li–Zn–Br phases enable diffusion near 300 °C while the low ΔHrxn prevents excessive self-heating, thereby avoiding decomposition.
This type of reaction control has been explored in oxides but is less well studied for ternary nitrides. “Spectator ions” that are not incorporated into the final product still have substantial influence over reaction pathways and polymorph formation, as demonstrated for syntheses of Y–Mn–O phases.21,82,85–88 In particular, work on “co-metathesis” identified that when eutectic halide mixtures form in situ, these liquids decrease reaction onset temperatures relative to systems without eutectics.85,86 Similar eutectics are likely forming between ZnX2 and LiX in our syntheses of Zn3WN4. This thermodynamic analysis, along with in situ SPXRD and DSC measurements, guided our optimization of the synthesis for Zn3WN4.
High resolution SPXRD measurements confirm the successful synthesis of Zn3WN4 (Fig. 5). Rietveld analysis of the SPXRD data (Fig. 5a) shows that Zn3WN4 crystallizes in space group Pmn21 with lattice parameters a = 6.5602(8) Å, b = 5.6813(7) Å, and c = 5.3235(2) Å. The presence of intensity at the (010), (110), (101), and (011) Bragg positions indicates a substantial degree of cation ordering (Fig. 5c and f). The peaks for the (210), (002), and (211) reflections are characteristic of wurtzite-derived structures; these correspond to the (100), (002), and (101) reflections in the prototypical wurtzite structure (P63mc), respectively (Fig. 5b and e). Rietveld-refined occupancies suggest a Zn:W ratio of 3.8:1, a higher ratio than that measured by XRF (3.2:1), with partial occupancy of Zn on the W site (Table S1†), indicating a composition of Zn3.17W0.83N4 (Fig. 5d). The occupancies of the N atoms refined to 1 within error and so were fixed at unity. Alternative structural models were also considered, as discussed further in the ESI (Table S2 and Fig. S9–S11).† We selected the single-phase model shown in Fig. 5 as it is the simplest model that effectively describes both the diffraction data (presented here) and the optical data (discussed subsequently).
Our metathesis approach yielded a different polytype for Zn3WN4 compared to prior thin film syntheses. Metathesis between Li6WN4 and ZnBr2 successfully synthesized Zn3WN4 in space group Pmn21 (Fig. 5). In contrast, prior thin film sputtering work produced cation-disordered P63mc structures.23,52,89 While both the Pmn21 and P63mc structures are wurtzite-derived, the cation-ordered structure is expected to be the thermodynamic ground state.23,48 In thin film sputtering, high-energy plasma precursors deposit onto a substrate and quench rapidly in a local energy minimum, thus locking in the disordered cation arrangement.48 While bulk syntheses can sometimes lead to cation-disordered structures,28,32,66,67,70 the high charge on W(6+) likely encourages ordering to maximize the spacing between the hexavalent cations. The reaction pathway here proceeds in a way that avoids the local energy minimum of the disordered structure, instead forming a (mostly) ordered structure. This aspect of the bulk synthesis may be due to the ordered nature of W6+ in the Li6WN4 precursor. Further work is needed to assess the influence of reaction conditions (e.g., precursor ratios, halide choice, heating profiles, etc.) on cation ordering, as the degree of cation ordering affects the optical properties of the material.
Fig. 6 Diffuse reflectance spectrum of Zn3WN4 (solid brown trace) compared with GW-calculated absorbance (dashed blue trace). |
Fig. 7 Arrangement of [WN4] tetrahedral units when looking down (a) on one layer of Li6WN4 (P42/nmc) in the (201) plane, and (b) on a layer of Zn3WN4 (Pmn21) in the (001) plane. Red annotations in (a) show the likely displacement undergone by some W6+ ions in the transition to Zn3WN4via a tetrahedral (1) to octahedral (2) to tetrahedral (3) sequence, while the orange dashed arrow shows an alternative migration direction. Side views of three layers of (c) Li6WN4 and (d) Zn3WN4 stacked along the [201] and [001] directions, respectively. The shading of the [WN4] units in (c) indicates depth. Li and Zn are omitted for clarity; they are shown in Fig. S13.† |
The synthesis reported here is distinct from literature on prior metathesis syntheses of nitrides in that the ions undergoing exchange have different formal charges. All prior reports on nitride metathesis reactions have exchanged ions of the same charge (e.g., displacing Na+ with Cu+ in ATaN2, or Ca2+ with Mg2+ in A2Si5N8; where A represents the exchangeable cations).68,71,72 Here, we replace a monovalent cation (Li+) with a divalent cation (Zn2+). While such exchange has been conducted in oxides86,87,94,95 and sulfides (e.g., 2 NaCrS2 + MgCl2 → MgCr2S4 + 2 NaCl),96 to the best of our knowledge this is the first report of such an exchange in nitrides. The resulting decrease in the cation:anion ratio (from 7:4 to 4:4) means that a truly topotactic replacement is unlikely to occur. However, the transformation appears to be near-topotactic.
The synthesis of Zn3WN4 from Li6WN4 and ZnX2 suggests a promising strategy for future materials discovery of cation-ordered heterovalent ternary nitrides via metathesis from lithium-based ternary nitride precursors. Lithium-based ternary nitrides are the most well-studied subset of ternary nitrides,23 suggesting that many Li–M–N phases exist that could be used to synthesize additional A–M–N phases via exchange with AXn (where A and M are metals and X is a halide). Following our results here, X should be selected to minimize reaction energy and thus minimize the risk of decomposing the target phase via gaseous N2 loss. To demonstrate this point, we also synthesized Zn3MoN4 from Li6MoN4 and ZnBr2 (Fig. S4†). Zn3MoN4 was the main product, but some decomposition products were also observed, indicating that additional reaction optimization is needed. Unlike in Zn3WN4, the ZnBr2-based reaction was not sufficiently low-energy to fully avoid this decomposition for Zn3MoN4. While we did not synthesize phase-pure Zn3MoN4 here, further reaction engineering, like adding NH4Cl to manage heat flow,62–65 may be able to produce phase-pure Zn3MoN4. As we found that the reaction onset temperature is correlated with AX2 melting point, phases with high-melting temperature precursors may be difficult to synthesize below the decomposition point of the targeted ternary. Therefore, future work should consider ways to decouple the reaction onset from the AX2 melting point. In sum, this work shows how Li–M–N phases can be promising precursors for accelerating the discovery of new ternary nitrides.
Footnote |
† Electronic supplementary information (ESI) available. CCDC 2308271 and 2308272. For ESI and crystallographic data in CIF or other electronic format see DOI: https://doi.org/10.1039/d4sc00322e |
This journal is © The Royal Society of Chemistry 2024 |