Xiaotong
Yang
a,
Qiang
Yuan
*a,
Tian
Sheng
*c and
Xun
Wang
*b
aState-Local Joint Laboratory for Comprehensive Utilization of Biomass, Center for R&D of Fine Chemicals, College of Chemistry and Chemical Engineering, Guizhou University, Guiyang, Guizhou province 550025, P. R. China. E-mail: qyuan@gzu.edu.cn
bKey Lab of Organic Optoelectronics & Molecular Engineering, Tsinghua University, Beijing 100084, P. R. China. E-mail: wangxun@mail.tsinghua.edu.cn
cCollege of Chemistry and Materials Science, Anhui Normal University, Wuhu 241000, P. R. China. E-mail: TSheng@ahnu.edu.cn
First published on 12th February 2024
Metallenes, intermetallic compounds, and porous nanocrystals are the three types of most promising advanced nanomaterials for practical fuel cell devices, but how to integrate the three structural features into a single nanocrystal remains a huge challenge. Herein, we report an efficient one-step method to construct freestanding mesoporous Mo-doped PtBi intermetallic metallene superstructures (denoted M-PtBiMo IMSs) as highly active and stable ethylene glycol oxidation reaction (EGOR) catalysts. The materials retained their catalytic performance, even in complex direct ethylene glycol fuel cells (DEGFCs). The M-PtBiMo IMSs showed EGOR mass and specific activities of 24.0 A mgPt−1 and 61.1 mA cm−2, respectively, which were both dramatically higher than those of benchmark Pt black and Pt/C. In situ infrared spectra showed that ethylene glycol underwent complete oxidation via a 10-electron CO-free pathway over the M-PtBiMo IMSs. Impressively, M-PtBiMo IMSs demonstrated a much higher power density (173.6 mW cm−2) and stability than Pt/C in DEGFCs. Density functional theory calculations revealed that oxophilic Mo species promoted the EGOR kinetics. This work provides new possibilities for designing advanced Pt-based nanomaterials to improve DEGFC performance.
Herein, we constructed freestanding three-dimensional (3D) nanoflower-like mesoporous Mo-doped PtBi intermetallic metallene superstructures via a one-pot wet chemical method. A study of the synthesis mechanism revealed that the combined use of molybdenum hexacarbonyl (Mo(CO)6) and ammonium bromide (NH4Br) was essential to the M-PtBiMo IMSs. By integrating the advantages of the mesoporous structure and intermetallic metallene, M-PtBiMo IMSs exhibited excellent ethylene glycol oxidation reaction (EGOR) and practical direct ethylene glycol fuel cell (DEGFC) performance in alkaline media. They displayed a mass activity (MA) and specific activity (SA) of 24.0 A mgPt−1 and 61.1 mA cm−2, respectively, which were higher than those of Pt black (2.8 A mgPt−1/9.2 mA cm−2) and Pt/C (3.5 A mgPt−1/5.3 mA cm−2). Electrochemical in situ infrared spectroscopy showed that EG achieved 10-electron complete oxidation via a direct pathway on M-PtBiMo IMSs. Density functional theory (DFT) calculations revealed that oxophilic Mo species doped into PtBiMo formed more strongly-oxidizing MoO4 at low electrode potentials, which enhanced the EGOR kinetics. Even in a complex DEGFC, M-PtBiMo IMSs obtained a peak power density (PPD) of 173.6 mW cm−2, which was much higher than that of commercial Pt/C (100.7 mW cm−2). The cell voltage loss was also lower than that of Pt/C after a high constant current density of 400 mA cm−2 for 10 h, demonstrating the enormous potential of M-PtBiMo IMSs for practical DEGFC applications.
The X-ray diffraction (XRD) pattern indicates the high crystallinity of M-PtBiMo IMSs (Fig. 2a), with diffraction peaks corresponding to the intermetallic PtBi phase (ICSD#58845) with a hexagonal close-packed (hcp) structure.29–31 The small-angle XRD pattern (Fig. 2b) further confirms the formation of mesoporous structures. X-ray photoelectron spectroscopy (XPS) shows that metallic and oxidized Pt and Bi and fully-oxidized Mo (MoOx) coexist in the near-surface region of M-PtBiMo IMSs. Fig. 2c shows that the metallic Pt 4f7/2 of M-PtBiMo IMSs (71.07 eV) shifts negatively by 0.33 eV compared with that of Pt black (71.40 eV). The metallic Bi 4f7/2 core level of M-PtBiMo IMSs is located at a higher binding energy (157.11 eV) than that of metallic Bi (157 eV) (Fig. 2d). The opposite shift in the metallic Pt 4f and Bi 4f core levels indicates strong interactions between Pt and Bi atoms, and charge transfer from Bi to Pt occurred.31 In the Mo 3d spectrum in Fig. 2e, the peaks at binding energies of 231.05 eV, 234.15 eV, 231.76 eV, and 234.87 eV are assigned to Mo4+ 3d5/2, Mo4+ 3d3/2, Mo5+ 3d5/2, and Mo5+ 3d3/2, respectively. These peaks indicate that outer Mo atoms were oxidized to MoOx species during the reaction, which facilitated water dissociation and generated abundant oxygen-containing species (OHads) that promoted electrocatalytic reactions.32,33 Additionally, the valence band spectrum (Fig. 2f) revealed that the d-band center of M-PtBiMo IMSs (−4.81 eV) shifted downwards compared with that of pure Pt (−3.77 eV). This weakened the binding strength between Pt and intermediates, accelerated the reaction kinetics, and improved the catalytic performance.30,34
We explored the effect of different experimental parameters on the growth mechanism of M-PtBiMo IMSs through a series of comparative experiments. During synthesis, using an appropriate molar ratio of Mo(CO)6/NH4Br is crucial to ensure the growth of M-PtBiMo IMSs (Fig. S5 and S6†). In the absence of Mo(CO)6, Pt68.5Bi31.5 nanoparticles (Fig. S5a†) were formed, as confirmed by ICP-OES (denoted PtBi NPs), while in the absence of NH4Br, nanochains (Fig. S6a†) were formed. Mo(CO)6 thermally decomposed to generate Mo and CO during synthesis, and the generated CO attached to the surface of metal atoms,35,36 thus inducing the directed formation of defect-rich M-PtBiMo IMSs. Due to this, we utilized W(CO)6, Cr(CO)6, Ru(CO)12, and Co2(CO)8 instead of Mo(CO)6, which also produced CO during synthesis. When equal amounts of W(CO)6, Cr(CO)6, Ru(CO)12, and Co2(CO)8 were used, irregular nanoparticles (Fig. S7a†), large plate-like structures (Fig. S7b†), dendrite-like structures (Fig. S7c†), and agglomerated irregular lamellar structures (Fig. S7d†) were obtained, respectively. These results indicated that M-PtBiMo IMSs could not form in the absence of Mo(CO)6. We also found that NH4Br played a pivotal role in inducing the growth of M-PtBiMo IMSs. When NH4F was employed instead of NH4Br, bulk irregular nanocrystals were obtained (Fig. S8a†). When an equal amount of NH4Cl was used instead of NH4Br, 2D assembled sheets were formed, but they were thicker (Fig. S8b†). Replacing NH4Br with NH4I yielded unevenly-sized hexagonal nanosheets (Fig. S8c†), possibly because Br− could be complexed with metal ions, which changed the reduction potentials of different metal atoms and the reduction kinetics.37 This also avoided the random nucleation of metal atoms during synthesis and favored the selective growth of M-PtBiMo IMSs. The above control experiments indicated that Mo(CO)6 and NH4Br played crucial roles in obtaining the target products, M-PtBiMo IMSs.
The EGOR was selected to comparatively evaluate the catalytic performance of M-PtBiMo IMSs with Pt black (Fig. S9a†), Pt/C (Fig. S9b†), and PtBi NPs (Fig. S5a†) as references. The cyclic voltammograms (CVs) of all catalyst samples were recorded in 1 M KOH solution at room temperature, as shown in Fig. S10.† Compared with Pt black and Pt/C catalysts, no hydrogen adsorption/desorption peak was observed for PtBi NP and M-PtBiMo IMS catalysts because bismuth inhibited hydrogen adsorption on the Pt.29,31,37 The electrochemically active surface areas (ECSA) of M-PtBiMo IMSs, PtBi NPs, Pt black, and Pt/C were determined by the desorption peaks of CO stripping (Fig. S11†) and were calculated to be 39.3 m2 gPt−1, 24.2 m2 gPt−1, 30.4 m2 gPt−1, and 66.2 m2 gPt−1, respectively. Fig. 3a shows the EGOR CV curves recorded in 1 M KOH + 1 M EG electrolyte to investigate the electrocatalytic activities. The onset potential (the MA of 0.1 A mgPt−1) of M-PtBiMo IMSs (−0.582 V) was 154 mV, 114 mV, and 31 mV more negative than those of commercial Pt black (−0.428 V), Pt/C (−0.468 V), and PtBi NPs (−0.551 V), respectively, indicating a lower activation barrier during EG oxidation (Fig. 3b).38,39 In addition, M-PtBiMo IMSs exhibited the lowest Tafel slope (113 mV dec−1), indicating the fastest kinetics during the EGOR (Fig. 3c). Notably, the M-PtBiMo IMSs exhibited the highest peak MA/SA of 24.0 A mgPt−1/61.1 mA cm−2, which were 8.6/6.6, 6.9/11.5, and 1.8/1.1 times higher than those of Pt black, Pt/C, and PtBi NPs, respectively (Fig. 3d). The MA of M-PtBiMo IMSs was also superior to most advanced EGOR electrocatalysts (Fig. 3e and Table S1†). For example, the MA of M-PtBiMo IMSs is 2.3, 4.5, 5.6, and 7.9 times those of PtPbBi hexagonal nanoplates,40 PtBi nanoflowers,41 Pt/Rh metallene,42 and Au@PdPt,43 respectively. Electrochemical impedance spectroscopy (EIS) was performed to assess the electron transfer rates of these electrocatalysts during the EGOR. According to the equivalent circuit used to fit the Nyquist plot (Fig. 3f), the charge-transfer resistance (Rct) of the M-PtBiMo IMSs was smaller than that of PtBi NPs, Pt black, and Pt/C electrocatalysts, implying rapid charge-transfer and they provided improved catalytic performance.44 These results once again indicate the superior performance of the M-PtBiMo IMS electrocatalyst during the EGOR.
The electrocatalytic stability of M-PtBiMo IMSs was also investigated by the I–t measurement at a working potential of −0.25 V (vs. Ag/AgCl) (Fig. 3g). The M-PtBiMo IMSs had the best durability from the I–t measurements, with a retained MA of 6.2 A mgPt−1 at 10000 s, which was 6.5, 44.3, and 620 times higher than those of PtBi NPs, Pt/C, and Pt black catalysts, respectively. Furthermore, Fig. 3h and S12† demonstrate that the M-PtBiMo IMSs exhibited negligible attenuation in their catalytic activity after 10000 s of the I–t test. The superior tolerance of these catalysts was revealed by in situ CO experiments (Fig. 3i). When CO was input during EGOR performance tests, the EGOR performance of M-PtBiMo IMSs was unaffected, confirming its resistance to CO poisoning. The enhanced CO tolerance was derived from the downshift of the d-band center of M-PtBiMo IMSs, which weakened CO adsorption.30 Simultaneously, based on a dual-function mechanism, the introduction of oxophilic metals Bi and Mo promoted the production of reactive oxygen species around Pt active sites and also promoted the removal of adsorbed CO.33,45 The above results show that the superior EGOR stability of M-PtBiMo IMSs was due to the strong anti-CO poisoning capacity.
To further investigate the EGOR mechanism and reaction pathway, operando electrochemical in situ FTIR measurements of M-PtBiMo IMSs were conducted, as shown in Fig. 4a, and the characteristic IR bands are summarized in Fig. 4b. The EG molecules were activated at a low potential and exhibited distinct vibrational bands. The band at 1076 cm−1 belonged to the stretching vibration of aldehyde from glyoxal and glycolate substances.30,46 The bands at 1076, 1240, 1326, 1409, and 1574 cm−1 indicated the formation of glycolate (Fig. 4a and c), and the band at 1308 cm−1 was ascribed to oxalate.29,47,48 The strong band at 2343 cm−1 indicated CO2 formation (Fig. 4d) at −0.1 V. The bands at 1408 cm−1 and 1358 cm−1 were attributed to the characteristic vibration bands of carbonate (CO32−) and bicarbonate (HCO3−). The presence of these C1 species (CO2, CO32−, and HCO3−) indicated that M-PtBiMo IMSs cleaved C–C bonds to achieve the desired 10-electron complete oxidation of EG while providing a higher energy conversion efficiency (CH2OH–CH2OH + 14OH− → 2CO32− + 10H2O + 10e−).49,50 Notably, no COad signal was detected for M-PtBiMo IMSs, indicating that a CO-free direct pathway was realized. The proposed mechanism of the complete electrooxidation of ethylene glycol on M-PtBiMo IMSs in alkaline media is illustrated in Fig. 4e.
We were inspired by the EGOR kinetics, CO toxicity resistance, high activity, and stability of the M-PtBiMo IMS catalyst to evaluate its MEA performance (Fig. S13†) as a single DEGFC anode catalyst. We used commercial Pt/C as a benchmark anode catalyst for MEA testing. The DEGFC of M-PtBiMo IMSs delivered a current density of 720 mA cm−2 at 0.24 V and achieved a PPD of 173.6 mW cm−2 (Fig. 5a), which were 2.25 and 1.72 times higher than those of Pt/C (320 mA cm−2, 100.7 mW cm−2), respectively. The excellent PPD of M-PtBiMo IMSs is also better than recently published values (Table S2†). Compared with Pt/C, M-PtBiMo IMSs exhibited superior electron and mass transfer ability due to their 3D and mesoporous structures (Fig. 5b). Apart from the power density of the DEGFC, a catalyst's durability is also important to consider. Fig. 5c shows the durability of M-PtBiMo IMSs and Pt/C via a high constant current density at 400 mA cm−2 for 10 h. The result showed that commercial Pt/C exhibited a voltage decay as high as 70.3%, while M-PtBiMo IMSs exhibited only 12.5%, indicating the remarkable PPD and durability of M-PtBiMo IMSs for MEA. Furthermore, TEM (Fig. 5d and S14†) and high-resolution HAADF-STEM images (Fig. 5e–g) demonstrated that M-PtBiMo IMSs maintained their original morphology after long-term measurements under highly corrosive conditions. And the element diagrams (Fig. S15†) further proved the existence of Pt, Bi, and Mo. However, severe aggregation of Pt nanoparticles was observed in the Pt/C catalyst (Fig. S16†). The above results confirmed that the M-PtBiMo IMSs possessed significant electrochemical and structural stability because the 3D nanoflower morphology with lower surface total free energy greatly reduced agglomeration and Ostwald ripening.
The surface oxophilic Mo species in Pt-based electrocatalysts promoted water activation, thus generating more reactive oxygen species and promoting electrocatalysis.51,52 We performed DFT calculations to reveal the origin of the enhanced electrooxidation of EG on PtBiMo. As depicted in Fig. 6a, at a potential of −1.72 V (vs. Ag/AgCl), one O atom is attached to the top site of Mo, resulting in the formation of a Mo–O bond with a length of 1.71 Å. As the potential was increased to −1.22 V and −0.99 V, more O atoms adsorbed onto the Mo atom to form MoO2 with a bond length of 1.76 Å and MoO3, respectively. Within the MoO3 group, the Mo atom connected to a surface Pt atom with a Pt–Mo bond length of 2.58 Å. Two O atoms bonded to the Pt and Bi atoms, while the remaining O atom was oriented upwards. Furthermore, at a potential of −0.69 V, the newly formed MoO4 species lifted off from the surface, leaving a vacancy (Fig. S17†). MoO4 exhibited tetrahedral coordination, with two O atoms bonded to two anchoring surface Bi atoms with a bond length of 1.84 Å; one O atom was bonded to a surface Pt atom and the other O atom was oriented upwards with a bond length of 1.73 Å. A similar MoO4 structure was also identified for PtNiMo catalysts, which also showed that MoO4 species enhanced electrocatalysis.53 Notably, the presence of Mo in PtBiMo provided a greater affinity for oxygen than pure Pt, allowing oxygen species to adsorb even at very low electrode potentials (Fig. S18†).
Next, we calculated the electro-oxidation mechanism of ethylene glycol, and a comparison of the reaction energies on PtBiMo and Pt is shown in Fig. 6b. The theoretical potential was set at −0.69 V, which matches the onset potential for the formation of MoO4 and closely approximates the experimental onset potential for ethylene glycol electrooxidation. The dehydrogenation pathway of ethylene glycol on PtBiMo (1 → 4) and Pt (7 → 10) followed the same steps (Fig. S19–S21†): CH2OHCH2OH* → CH2OHCHOH* → CH2OHCOH* → CH2OHCO*. The Pt surface exhibited greater activity for C–H bond activation. Subsequently, the O atom of MoO4 bonded to a surface Pt atom and attacked the C atom in the CO bond (Fig. 6c). This initiated the formation of a C–O bond to produce glycolate with a reaction energy of −0.37 eV (4 → 5), thus confirming the oxidizing capability of MoO4. However, on Pt, O adsorption required an energy input of 0.78 eV (10 → 11), which explains the limited activity observed at lower electrode potentials.
Footnote |
† Electronic supplementary information (ESI) available: Experimental section; charaterizations (TEM, HAADF-STEM, elemental mappings), computational methods, CV curves, EIS, DFT calculations, and tables. See DOI: https://doi.org/10.1039/d4sc00323c |
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