Yukino
Ofuchi‡
a,
Kenta
Mitarai‡
b,
Sae
Doi‡
a,
Koki
Saegusa
a,
Mio
Hayashi
a,
Hiroshi
Sampei
a,
Takuma
Higo
a,
Jeong Gil
Seo
*c and
Yasushi
Sekine
*a
aDepartment of Applied Chemistry, Waseda University, 3-4-1, Okubo, Shinjuku, Tokyo, 169-8555, Japan. E-mail: ysekine@waseda.jp
bResearch & Development Centre, Yanmar Holdings, 2481, Umegahara, Maibara, Shiga 521-8511, Japan
cDepartment of Chemical Engineering, Hanyang University, 222 Wangsimri-ro, Seongdong-gu, Seoul 04763, Republic of Korea. E-mail: jgseo@hanyang.ac.kr
First published on 27th August 2024
Ammonia, which can be decomposed on-site to produce CO2-free H2, is regarded as a promising hydrogen carrier because of its high hydrogen density, wide availability, and ease of transport. Unfortunately, ammonia decomposition requires high temperatures (>773 K) to achieve complete conversion, thereby hindering its practical applicability. Here, we demonstrate that high conversion can be achieved at markedly lower temperatures using an applied electric field along with a highly active and readily producible Ru/CeO2 catalyst. Applying an electric field lowers the apparent activation energies, promotes low-temperature conversion, and even surpasses equilibrium conversion at 398 K, thereby providing a feasible route to economically attractive hydrogen production. Experimentally obtained results and neural network potential studies revealed that this reaction proceeds via HN–NH intermediate formation by virtue of surface protonics.
NH3 → 1/2N2 + 3/2H2 ΔH = +46.0 kJ mol−1 | (1) |
Extracting hydrogen for use in fuel cells and internal combustion engines requires high ammonia conversion rates at low temperatures to develop compact processes that can be driven on-demand and onsite.
With conventional thermal catalytic systems, the reaction proceeds via *N and *H formation through dissociation of N–H bonds and the recombination of N and H, as presented below.7
NH3 + σ → *NH3 | (2) |
*NH3 + σ → *NH2 + *H | (3) |
*NH2 + σ → *NH + *H | (4) |
*NH + σ → *N + *H | (5) |
*N + *N → N2 + 2σ | (6) |
*H + *H → H2 + 2σ | (7) |
Many researchers have studied the rate-determining step of this reaction intensively. It is generally considered that the rate-determining step on an active metal such as Fe, Co, Ni, and Ru is the desorption of nitrogen at low temperatures, and also that the rate-determining step is the dissociation of N–H at high temperatures.7–9 By contrast, for other metals such as Rh, Ir, Pd, Pt, and Cu, N–H bond cleavage is known to limit the reaction rate at all temperatures.10 Thermal catalytic decomposition of ammonia invariably requires elevated temperatures (>773 K) to achieve complete conversion. Consequently, the design and synthesis of catalysts able to promote the conversion of ammonia to hydrogen at lower temperatures is crucially important.
Electric field (EF) assisted catalytic reactions have been explored to lower the reaction temperatures for various reactions further. Proton conduction at the catalyst surface plays a fundamentally important role in such processes.11–16 For example, in the steam reforming of methane, dry reforming of methane and dehydrogenation of methylcyclohexane, C–H dissociation proceeded through unstable intermediates (CH4–H+, C7H13–H–H+) derived from proton hopping (called surface protonics) on the catalyst support. Consequently, the same concept is applicable to ammonia decomposition, for which it markedly improves ammonia conversion at lower temperatures.17
In this work, after a fundamental analysis is made of electric field effects on catalytic ammonia decomposition at lower temperatures, the mechanism of catalytic ammonia decomposition in the electric field is elucidated.
Moreover, to elucidate the reaction mechanism, kinetic studies were conducted (Arrhenius plots, NH3, H2, and N2 partial pressures change tests, ND3 isotope exchange tests). Related details are presented in ESI† and figure captions. The experiment conditions were the same as those used for the activity test while using 0.85 mol% Ru/CeO2 as the catalyst to achieve kinetic condition (i.e. lower conversion).
Screening tests up to this point have involved reactions with diluted ammonia for kinetic investigation, but given practical applications, the catalytic activity of 100% ammonia (undiluted) at low temperatures must be ascertained. Therefore, the Ru catalyst, which showed the best performance in prescreening tests, was tested for catalytic activity for ammonia decomposition at 423 K and 673 K, respectively, with and without applying an electric field. The 100% ammonia feed was not stable at 373 K. Therefore, the reactions at the lower temperature side were conducted at 423 K. Results are presented in Fig. 1. Fig. 1a presents that high activity was obtained even at 423 K with an electric field. Moreover, as shown in Fig. 1b, the effects with and without an electric field were not so different at 673 K. At lower temperatures, the previously described surface protonics can play an important role by virtue of the influence of adsorption, whereas at higher temperatures, the influence of surface protonics is reduced because of reduced adsorption: the catalytic reaction by heating might become dominant. This point is discussed specifically later.
Next, ammonia conversion at varying space velocities (i.e., GHSVs) was examined at low temperatures in the electric field using diluted ammonia in a kinetic condition. Results are presented in Fig. 2. Without an electric field, almost no activity was observed, even at low space velocity; by contrast, ammonia decomposition reached nearly 100% conversion in the presence of an electric field at low GHSVs, even at 398 K at lower space velocity. This conversion rate extends beyond the thermodynamic equilibrium at this temperature because of the irreversible pathway with hydrogen migration (i.e., surface protonics).
Fig. 2 SV dependence of NH3 conversion at 398 K over 8.2 mol% Ru/CeO2: 300 mg catalyst, 0.1 MPa, and 6.0 mA. |
In our tests to date, the highest conversion rate obtained was 58.2 mmol-NH3 h−1 of ammonia (100%, not diluted) at SV = 4780 h−1, 550 K, and with 6.6 W of power applied, with an ammonia conversion rate of 91.2%. The catalyst's physicochemical properties were almost the same before and after the reaction (Table S11 in ESI†), so the reaction can proceed stably. The ability to decompose ammonia almost completely, even at low temperatures, is necessary for its practical use as a hydrogen carrier.
Fig. 3 Arrhenius plots for ammonia decomposition rates over 0.85 mol% Ru/CeO2: 5% NH3/Ar = 200 SCCM, 200 mg cat, 0.1 MPa, and 0 or 6.0 mA. |
Up to this point, the effects of the presence or absence of an electric field on temperatures have been discussed. Nevertheless, how the effect of Joule heating caused by the application of an electric field affects the catalytic reaction remains an open question. Therefore, EXAFS was measured in situ in this system while an electric field was applied. Also, the temperature of the supported metal, Ru, at the atomic level was calculated from the Debye–Waller factor. Earlier reports have described this method.15 Detailed data are presented in Fig. S5 (ESI).† The atomic-level temperatures obtained from the Debye–Waller factor, the actual temperatures measured using a thermocouple, and the reaction results are presented in Table 1. The results indicate that below 473 K in the electric field, the temperature dependence shown by activity is minimal: reactions by the associative-type reaction mechanisms are dominant and surface proton conduction is especially important. This phenomenon is also observed in the Arrhenius plot above (Fig. 3): as the temperature is increased above 473 K, the catalytic activity attributable to heat (Langmuir–Hinshelwood type) starts to increase; the activity caused by heating becomes dominant as the temperature increases. This result is also consistent with the contents of Fig. 1b. The figure shows that the activity at low temperatures is proportional to the current value at this time: the activity at 1 mA and 3 mA is approximately 1:3 (Table 1). As shown in Fig. S6 (ESI),† NH3 conversion increased linearly as the current density increased because surface protonics are positively correlated with the amount of current, which governs the reaction rate at low temperatures.
Current (mA) | Furnace temperature (K) | Debye–Waller factor | Estimated temperature (K) | NH3 conversion (%) |
---|---|---|---|---|
1 | 323 | 0.078 | 390 | 6.1 |
373 | 0.079 | 413 | 7.6 | |
423 | 0.080 | 436 | 6.1 | |
3 | 323 | 0.080 | 436 | 18.1 |
373 | 0.082 | 482 | 19.0 |
To confirm the role of surface protonics in the reaction, catalysts with different supported Ru particle diameters in the range of 3.5–6 nm were prepared. Then the turnover frequency (TOF) values in the presence and absence of an electric field were determined respectively from the hydrogen production reaction rate. The particle size of the supported Ru metal was obtained from TEM. Also, the metal surface area and edge perimeter lengths were calculated using a hemispherical approximation. The Ru atomic weight was 101.07 g mol−1. The Ru atomic radius was 1.33 Å. The Ru density was 12.41 g cm−3. Two TOFs were calculated simultaneously. One is TOF-s, which is the general value of the reaction rate divided by the metal surface area. The other is TOF-p, which is the reaction rate divided by the sum of the metal–support interface perimeters. Reportedly, the latter is better to use in cases where surface protonics affect the reaction.11 As a result, as shown in Fig. S7 and Table S14 (ESI),† first, in the reaction at 573 K by heating, the TOF-s was constant (about 500 h−1), similar to the reaction on a typical metal catalyst. Moreover, TOF-p showed no constant correlation. Therefore, the catalytic reaction at 573 K by heating can be regarded as a general Langmuir–Hinshelwood-type reaction over the metal surface. However, the reaction which occurred under an electric field at 473 K did not result in constant TOF-s, whereas TOF-p was shown as constant (ca. 2200 h−1). This finding provides evidence that the reaction in the electric field takes place at the interface of the support and the Ru metal, indicating that the reaction results from surface protonics. The increase in activity with increasing Ru loading was greater in the thermal catalytic tests, and the activity was proportional to the Ru surface area in the thermal catalytic tests. On the other hand, it was proportional to the Ru–CeO2 interface length in the electric field catalytic tests. These results suggest that the surface proton concentration is not affected by increasing Ru loading, and the number of active sites is important for the activity. Furthermore, to examine the surface proton content, the adsorbed species on the catalyst during the reaction were trapped at low temperatures, and then the temperature was increased and the desorption peak was observed by using Q-mass. As shown in Fig. S8 and Table S15 (ESI),† it was confirmed that the desorbed H2/N2 ratio was larger when an electric field was applied during the reaction than when no electric field was applied. Therefore, it is considered that the application of an electric field contributes to the increase in the amount of adsorbed surface protons.
To elucidate differences in the reaction mechanisms between the heated catalysis and catalysis by surface protonics, the effects of varying partial pressures of ammonia, hydrogen, and nitrogen were also investigated using 0.85 mol% Ru/CeO2 to ascertain the corresponding reaction orders. These experiments were conducted at 373 K with an electric field and at 573 K without an electric field because the ammonia decomposition activity was almost identical under these two conditions, making them suitable for comparison. Table 2 and Fig. S9 (ESI)† show reaction orders found with and without an electric field. The reaction order for ammonia was zero when no electric field was applied, but became first in the order when an electric field was applied. According to earlier reports, the change in the reaction order for ammonia originates from a change in the rate-determining step. When nitrogen desorption is the rate-determining step, it is independent of the ammonia partial pressure. However, when the nitrogen desorption step is accelerated, it becomes first-order with respect to the ammonia partial pressure.7,29,30 These results agree with earlier reports describing that nitrogen desorption is considered the rate-limiting step of low-temperature thermocatalytic ammonia decomposition because of the high adsorption energy of the N atoms on the catalyst surface. That high adsorption energy hinders the decomposition reaction by higher coverage with N2. It is particularly interesting that, the ammonia reaction order changed from 0.1 to 1.4 in the presence of an electric field, reflecting acceleration of the nitrogen desorption process. Results demonstrated further that the hydrogen order changed from −0.6 to −0.2, thereby indicating a reduction in hydrogen poisoning.7,29,30 Applying an electric field accelerated the nitrogen desorption step, thereby changing the rate-determining step. That finding also suggests that hydrogen positively affects the reaction. To elucidate this phenomenon, we conducted isotopic exchange tests using ND3; those findings also supported this result. As shown in Table 3 and Fig. S10 (ESI),† no isotope effect was observed at 473 K without the electric field, indicating the nitrogen desorption process as rate-limiting. However, with the electric field, isotope effects were observed at 473 K, indicating that reactions involving H atoms are the rate-determining step.
r = k[NH3]α[N2]β[H2]γ | |||
---|---|---|---|
α | β | γ | |
Without EF | 0.1 | 0 | −0.6 |
With EF | 1.4 | 0 | −0.2 |
Catalyst temperature (K) | Isotope kinetic ratio, rNH3/rND3 | |
---|---|---|
With EF | Without EF | |
348 | 1.21 | — (no activity) |
351 | 1.30 | — (no activity) |
356 | 1.49 | — (no activity) |
373 | 1.26 | — (no activity) |
398 | 1.67 | — (no activity) |
473 | 2.10 | 0.99 |
523 | — | 0.81 |
623 | — | 1.48 |
673 | — | 1.22 |
723 | — | 1.13 |
In this reaction, molecular N2 can be generated by diffusing the adsorbed N atoms on a metal surface with interaction between their 2p orbitals. However, the adsorbed N atoms have d-π* orbitals with d electrons of the metal surface.33,34 Because the d-π* orbitals engender strong interaction between N atoms and the metal surface, the associative desorption of N atoms (*N + *N → *N2 → N2 + 2σ) requires much energy. Thereby, it becomes the rate-determining step at low temperatures in the conventional catalytic decomposition of ammonia.35,36
Consequently, two types of N2 formation mechanisms are assumed after the dehydrogenation of NH3 to NH adsorbate, as portrayed in Fig. 4: (A) *N formation mechanism and (B) *N2H2 formation mechanism.37–42 The elementary steps of the respective mechanisms are presented below.
Fig. 4 Schematic image of N2 formation mechanisms of two types: (A) *N formation mechanism and (B) *N2H2 formation mechanism. |
(A) *N formation mechanism
*NH + σ → *N + *H (5 repeated) |
*N + *N → N2 + 2σ (6 repeated) |
(B) *N2H2 formation mechanism
2*NH → *N2H2 + σ | (8) |
*N2H2 + σ → *N2H + *H | (9) |
*N2H + σ → *N2 + *H | (10) |
*N2 → N2 + σ | (11) |
Results of theoretical investigations have indicated that the association of surface NH groups through intermediates such as N2H2 facilitates N2 desorption.37–42 Actually, in photocatalytic ammonia decomposition and plasma ammonia decomposition, N2Hx have been observed as intermediates.43
Earlier reports have described that dehydrogenation from NH3 to NH can proceed easily.31,32 Therefore, dehydrogenation from NH3 to NH is not an important step for the whole reaction performance, either with or without the electric field. Therefore, we compared two assumed mechanisms shown above (A) and (B) using the surface with two NH adsorbates as a starting model. Moreover, to represent the surface during the thermal reaction and the surface during the electric field reaction respectively, we considered the N-terminated model and the H-terminated surface model, as presented in Fig. 5, based on the Q-mass result (Fig. 6). Specifically examining the H2/N2 ratio of the outlet gas, the differences of adsorbed species with and without an electric field were investigated. The Q-mass results were normalised so that an H2/N2 ratio of 3 was obtained at a steady state. As Fig. 6 shows, the H2/N2 ratio observed immediately after the start of the reaction differed in the two conditions: under thermal catalytic conditions, hydrogen was observed to be desorbed preferentially immediately after the reaction. In other words, N atoms were regarded as covering the catalyst surface. By contrast, when an electric field was applied, nitrogen was predominantly desorbed immediately after the reaction, suggesting that H atoms remained on the catalyst surface. Additionally, the TOF tests changing the Ru particle size revealed that the thermal catalytic reaction can proceed on the Ru metal. However, the electric field applied reaction can proceed at the interface between the Ru metal and CeO2 support (Fig. S7 in ESI†).
Fig. 5 Catalyst surface models for the respective experiment conditions. Ru, Ce, O, N, and H atoms are shown respectively as green, yellow, red, blue, and white. |
Therefore, as presented in Fig. 5, the N-terminated Ru surface model and N-terminated Ru–CeO2 interface model were regarded as the catalyst surface under the thermal catalytic reaction. On the other hand, the H-terminated Ru surface model and H-terminated Ru–CeO2 interface model were regarded as the catalyst surface under the electric field reaction. In this constructed model, the adsorption configurations of two N or H atoms on the Ru surface were set to the most stable configurations (Fig. S11 and S12; ESI†). Based on the discussion presented above, we distinguished between the thermal catalytic reaction and the electric field applied reaction by constructing models with various terminates. Then we investigated two assumed mechanisms for the models.
The energy diagrams of each assumed mechanism and each reaction site are presented in Fig. 7 and the detailed reaction enthalpy and activation energy on each elementary step are summarized in Table S16 (ESI).† The N–N bonding formation steps and NH–NH bonding formation steps involve a large energy change in the *N formation mechanism and *N2H2 formation mechanism, respectively.
Fig. 7 Energy diagram of *N formation mechanism and *N2H2 formation mechanism on each reaction site using (a) N-terminate model and (b) H-terminate model. |
Here, the reaction enthalpy changes of each rate-determining step are presented in Fig. 8. From the viewpoint of the reaction enthalpy change in Fig. 8, the *N formation energy on the Ru metal can be smaller than other mechanisms and the reaction site in case of the N-terminated model, which indicates that the thermal reaction can proceed via the *N formation mechanism on the Ru metal. This reaction mechanism is the same as that described in earlier reports about the thermal ammonia decomposition reaction. However, the H-terminate, which represents the electric field reaction, brings the relatively small reaction enthalpy of the rate-limiting step in the *N2H2 formation mechanism on the interface. Although *N formation energy on Ru metal is smaller even in the H-terminate, the activation energy of *N2H2 formation on the interface (1.35 eV) is lower than that of *N formation on Ru metal (1.87 eV) as shown in Fig S13 (ESI).† Thus, it shows that the electric field reaction can proceed via the *N2H2 formation mechanism on the Ru–CeO2 interface at low temperatures, unlike the thermal reaction. This mechanism in the electric field reaction presented in the discussion above is also supported by experimentally obtained results of partial pressure dependence tests and isotope exchange tests. Therefore, applying the electric field can lead to high H atom coverage, changing the adsorption state of NH species and the reaction mechanism. Consequently, NH3 decomposition in the electric field can proceed even under low temperatures.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4sc04790g |
‡ Y. O., K. M. and S. D. contributed equally. |
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