Tobias
Schanz
and
Jonathan Z.
Bloh
*
DECHEMA-Forschungsinstitut, Theodor-Heuss-Allee 25, 60486 Frankfurt am Main, Germany. E-mail: jonathan.bloh@dechema.de
First published on 19th July 2024
As an alternative to the anthraquinone process that can be used directly on site without storage and transport, electrochemical peroxide synthesis is a promising technology to produce reagents for water remediation via Advanced Oxidation Processes (AOP). The focus of research here is on anodic peroxide production, since cathodic synthesis is already at a high degree of maturity. Different materials and electrolytes have been reported for the anode reactions so far. It has also been shown that some electrolytes such as carbonate-based ones lead to the formation of secondary peroxides such as percarbonates which are well-suited as oxidants for AOP. Herein, these materials and electrolytes are evaluated under different conditions with particular focus on the actual oxidation power of the formed product mixtures.
Environmental significanceAmongst the most promising ways to combat water pollutants are the Advanced Oxidation Techniques. However, many of them require reagents on site such as hydrogen peroxide or iron salts, necessitating logistics and storage. Electrochemical methods present a promising technique to generate or regenerate these reagents directly on site or even in situ. Among these, electrochemical peroxide synthesis is particularly efficient as it can be generated both cathodically and anodically. Especially the latter is the focus of current research activities as the former is already quite mature. However, electrochemical peroxide production is typically only compared on the basis of the electrochemical performance and the rate of formation, not the actual oxidation power of the formed products. This is a relevant distinction as it is known that in certain electrolytes (such as the commonly used carbonate ones) also secondary peroxides such as percarbonate are formed with different oxidation power and kinetics. Thus, in our work, we evaluate the performance of different anodes and electrolytes with respect to not just the electrochemical performance but also the actual oxidation power against model substrates. Interestingly, we find that the ideal conditions for maximum oxidation power are not equivalent to those of maximum electrochemical performance, highlighting the importance of this approach. |
This is particularly interesting for hydrogen peroxide as this is a dangerous and volatile compound which complicates shipping and storage. Today, hydrogen peroxide is almost exclusively produced by the anthraquinone process. Here, hydrogen gas, nowadays liberated from natural gas by steam reforming, is used to hydrogenate the anthraquinone which subsequently reacts with oxygen gas to form hydrogen peroxide. The disadvantage of this process is its reliance on large, centralized plants to work efficiently so the compound then must be distributed over large distances to the typically decentralized consumers.
Electrochemical peroxide synthesis, once the pioneering industrial process, can be efficiently deployed in smaller decentralized units at the point of use, thus saving on energy and costs for transportation and storage. In addition, electrochemical synthesis is more environmentally friendly than the anthraquinone process if powered by renewable energy sources.
At the cathode, oxygen can be converted to hydrogen peroxide via a two-electron reduction reaction (2e− ORR) (1).1 Cathodic peroxide production is very efficient with current efficiencies (CE) exceeding 90% achieved with different materials. Here, mostly carbon-based materials in various modifications2,3 with and without dopants4 have been used.
O2 + 2H+ + 2e− → H2O2, E0 = 0.70 V | (1) |
Anodic hydrogen peroxide production proceeds via a two-electron oxidation of water (2e− WOR) to hydrogen peroxide. The redox potential for the oxidation of water to hydrogen peroxide is 1.76 V against the normal hydrogen electrode (2).1
2H2O → H2O2 + 2H+ + 2e−, E0 = 1.76 V | (2) |
The problem here is that the redox potentials of the oxidation of water to oxygen (3) and the oxidation of hydrogen peroxide to oxygen (4) are more negative, which automatically puts these reactions in competition with the desired one.1
2H2O → O2 + 4H+ + 4e−, E0 = 1.23 V | (3) |
H2O2 → O2 + 2H+ + 2e−, E0 = 0.70 V | (4) |
For this reason, it is important to find materials that have a high CE for peroxide production with the appropriate conditions. In recent years, a wide variety of materials have been investigated in the field of anodic peroxide synthesis. Good results have already been documented by photoelectrochemical and electrochemical experiments.5 The first electrochemical experiments on anodic hydrogen peroxide synthesis were realized with different metal oxides. Izgorodin et al. used MnOx as a catalyst in an ionic liquid (butyl ammonium bisulfate (BAS)).6 In a later work, Shi et al. compared different metal oxides for their properties as electrochemical catalysts for peroxide synthesis. The metal oxides studied were TiO2, SnO2, WO3 and BiVO4. BiVO4 exhibited the highest CE.7 BiVO4 was further investigated in subsequent work.8–10 In most cases, these were not purely electrochemical experiments, but photoelectrochemical experiments. For the further work with bismuth vanadate, this was also doped or provided with a protective layer11 for increased stability and better catalyst properties.9,12 Another interesting catalyst material is calcium stannate (CaSnO3), which is stable over a longer polarization range and yields good CEs.13 A decisive disadvantage, however, is that CaSnO3 is highly carcinogenic, which makes it unsuitable for many applications. In addition to the previously mentioned metal oxides for anodic peroxide production, there is another very interesting mixed oxide that has yielded promising results. Miyase et al. have deposited a mixed oxide on fluorinated tin oxide (FTO) (InSbOx/CuSb2Ox/FTO). This is reported to be able to achieve near quantitative CEs in peroxide production and also to be much more stable than, for example, bismuth vanadate.14 Besides metal oxides, other materials are also capable of anodically generating peroxides. Carbon-based electrodes such as carbon fibre paper (CFP)15 and boron-doped diamond (BDD)16,17 have already achieved promising results. A very interesting phenomenon is that most of the anodic peroxide syntheses with high CEs were carried out in electrolytes containing carbonate. For example, Fuku et al. investigated various electrolytes for their properties for peroxide synthesis. Here, two molar potassium hydrogen carbonate solution (2 M KHCO3) exhibited the highest efficiency. The reason for this is probably that the electrolyte itself is oxidized. The potassium hydrogen carbonate is oxidized to peroxymonocarbonate (HCO4−), which is then able to convert water to peroxide, eqn (5) and (6).18 Recent work has even shown that various carbonate-based buffers exhibit high CE in anodic peroxide synthesis.16,19 The oxidation of the electrolyte itself can lead to the formation of peroxymonocarbonate, as already mentioned, and in the case of carbonate buffers with a high carbonate content, peroxydicarbonate can also be formed.20 The formation of this species possibly creates an equilibrium, stabilizing the peroxide and achieving a higher CE. This is interesting, since percarbonates have a high oxidation power and may thus contribute significantly to the overall oxidative action of the formed product mixture.
HCO3− + H2O → HCO4− + 2e− + 2H+ | (5) |
HCO4− + H2O → HCO3− + H2O2 | (6) |
We therefore studied different materials and electrolytes for the anodic peroxide production with the aim of not just characterizing the pure electrochemical performance but also the actual oxidative power of the formed product mixtures.
Bismuth vanadate (BiVO4) is another interesting material which was explored in depth as photoanode material for photoelectrochemical water splitting. Recent calculations and experiments revealed that in the absence of other water oxidation catalysts, this material oxidizes water primarily via hydrogen peroxide as intermediate.22,23 In addition to its use as a photoanode for photoelectrochemical applications, this material may also be used a electrocatalyst without the use of light. Fuku et al. established that this electrode material works exceptionally well in bicarbonate electrolytes.23,24
However, BiVO4 is thermodynamically unstable under high applied potential, particularly at pH below 4 or above 11.23 This can partly be counteracted by doping with gadolinium (Gd) which increases the stability, as shown by Baek et al.12 Additionally, the poor conductivity of the semiconducting BiVO4 can be improved by doping with molybdenum (Mo) to reduce resistive losses.
Thus, films of 0.1% Mo, 10% Gd-doped BiVO4 on fluorine-doped tin oxide (FTO) substrates were synthesized and tested for anodic peroxide production in 2 M KHCO3 electrolyte (pH 8.3). The physico-chemical characterization showed that these samples are monoclinic BiVO4 with a relatively uniform film thickness of approximately 900 nm (Fig. S1–S3†). EDX analysis also confirmed the presence of the doping elements Mo and Gd (Fig. S4†). As shown in Fig. 1, these materials show a similar electrochemical behavior to their bare FTO substrate, albeit with 100 mV lower onset potential (0.1 mA cm−2) at 1.8 V vs. Ag/AgCl. This corresponds to an overpotential of approximately 730 mV. The current efficiency for peroxide formation varied between 10 to 20% for the BiVO4-based anodes over a wide potential range (Fig. S5†). This is significantly lower than some reports with this electrode and electrolyte system which claim up to 78% CE in 2 M KHCO3 (pH 8.3) at 3.1 V vs. RHE.12 However, there is a significant chance that this is related to the fact that percarbonate species are formed which may lead to overestimation of the peroxide content in many analytic methods and thus makes a direct comparison with other reports problematic.25
Fig. 1 Linear sweep voltammogram of different anode materials for peroxide production in 2 M KHCO3 electrolyte (pH 8.3). |
Even though it is not pure hydrogen peroxide, it is highly interesting for the application, since even small amounts of peroxides or oxidative species are sufficient due to the strong oxidation properties.25 As such, even seemingly small concentrations may effect the same oxidation power as much higher concentrations of hydrogen peroxide alone. This also has impact on the analytical methods used for peroxide quantification. For example, the calorimetric test strips employed in many studies are oversensitive towards peroxomonocarbonate and thus give inflated values.25 When attempting to employ these in our experiments, they regularly yielded values well exceeding 100% current efficiency, which is implausible. Therefore, more specific tests based on enzymatic reactions or triiodide were employed in this study, which proved reliable even in the presence of peroxomonocarbonate.
The proposed mechanism leading to the increased peroxide selectively proceeds via direct oxidation of carbonate species which is in competition to the oxidation of water. Therefore, a high concentration of carbonates is critical for this mechanism,10,18 both to promote its oxidation as well as to reduce the water activity and thereby suppress the water oxidation. However, using bicarbonate, the solubility is limited to approximately 2 M using the most soluble potassium salt. However, the respective carbonate salts have significantly higher solubilities but require and/or lead to a higher pH value. Gill et al. found an electrolyte comprising 0.5 M KHCO3 and 3.5 M K2CO3 at pH 11.3 to be optimal for peroxide production over FTO anodes.19
By using a larger amount of total carbonate, and the correct ratio of carbonate to bicarbonate (3.5 M K2CO3/0.5 M KHCO3), the CEs could be more than doubled. Thus, with bismuth vanadate electrodes, CEs of over 40% could be achieved in longer measurements (Fig. 2). Here, the peroxide concentration increased almost linearly and reached over 6 mM of peroxide after a passed charge of 300 C, which corresponds to 42% CE. Interestingly, the CE continuously increased during polarization. However, the bismuth vanadate layer of the electrodes dissolved and detached during the reaction. This was not surprising, since bismuth vanadate is not stable at the electrolyte pH of 11.3.23 Since also the bare FTO used as the substrate for the BiVO4 film has also been demonstrated to show a similar performance under these conditions,19 it is likely that this experiment is just showing the response of the FTO substrate after a quick dissolution of the BiVO4. Therefore, using even Gd-stabilized BiVO4 appears to not be an option in higher pH carbonate electrolytes.
Recently, also another interesting anode material has been reported for anodic peroxide production by Miyase et al., who deposited indium–copper–antimony mixed oxides onto FTO (InSbOx/CuSb2Ox/FTO) and reported that these materials were much more stable than BiVO4-based variants.14 They achieved a CE of 53% in 0.5 M KHCO3, albeit at a low current density of 2 mA cm−2 and only in short experiments (1.8 C passed charge).14 Based on the promising data, we wanted to compare these electrodes to the other evaluated materials and therefore synthesized them according to the published procedure.14 For this purpose, the corresponding metal oxides were to be dissolved in butyl acetate and applied to the FTO substrates by means of spin coating. However, it was found that the metal oxides did not dissolve but only formed a dispersion. This dispersion was then applied to FTO substrates using spin coating and subsequently calcined. However, the resulting yellowish film was not bonded well to the substrate and easily removed or flaked off. Yet, when measuring the electrodes, an increased current compared to the pure FTO was observed. To ensure that the electrodes were not FTO that had changed structurally during calcination, an untreated FTO substrate was calcined under the same conditions. As shown in Fig. 3, there is a significant difference in the onset potential in the case of the coated FTO.
In addition to the comparative measurements with pure FTO substrates, various analytical methods were used to detect and analyze the mixed oxide layer. However, due to the expected low thickness, this proved challenging. Thus, we were not able to observe the desired InSbOx/CuSb2Ox layer by scanning electron microscopy or even analyze the structure of the oxide layer in XRD, both of which just showed the FTO substrate (Fig. S11†). To detect the thin mixed oxide layer or the elements of it, XPS measurements were then performed. The results of these measurements showed that indeed the expected elements (In, Sb, Cu) were found on the surface of the FTO substrates (Fig. S7†). This confirmed our assumption that a thin layer of the mixed oxides has been baked into the FTO surface by the calcination process. Due to the small amount of InSbOx/CuSb2Ox, no further conclusions can be made about the catalyst layer at this point. However, we can see that the appropriate elements are present, and the peroxide formation performance is improved significantly compared to pure FTO substrate. Not only do these electrodes show lower onset potential of 1.35 V vs. Ag/AgCl compared to 1.80 V vs. Ag/AgCl of bare FTO and thus lowered overpotential by 450 mV, but our measurements also show a higher current efficiency of 50–57% (see Fig. S8†) compared to pure FTO, which achieves lower efficiency of 34% under these conditions (Fig. S9†). These show a CE of 52% at 3 V vs. Ag/AgCl as the highest efficiency. Of particular interest here is that the high efficiencies were achieved over a wide potential range. Thus, at a potential of 2.385 V vs. Ag/AgCl, CEs of over 50% could be achieved. At a higher potential of 3 V vs. Ag/AgCl, even up to 71% CE was observed. Interestingly, the current efficiency increased over the duration of the experiments (Fig. 4). While initially below 50%, it increased to a plateau of up to 71% in prolonged experiments (500 C). This suggests an initial period of activation is required for this catalyst material.
Fig. 4 shows that the current density changes slightly over the test period of more than 5 hours. The jumps were caused by the sampling. Subsequently, the current density decreased by only 0.5 mA cm−2 over a period of 3 hours, which may be due to gas evolution. In this case, gas bubbles accumulate on the membrane, displacing electrolyte and decreasing the current density. The stability of the electrodes showed no reason for this, even after several prolonged polarizations. In addition to measurement durations of a few hours, even measurements over 24 hours were carried out. We were able to generate a peroxide concentration of 49.0 mM in a measurement over 24 hours with a charge quantity of 3.7 kC. At the beginning of the measurement and up to a peroxide concentration of just under 20 mM, it was even possible to achieve CEs between 74 and 83%. Subsequently, the reaction settled more and more into an equilibrium between peroxide generation and its degradation. As a result, the peroxide concentration did not continue to increase linearly, and the efficiency decreased. The corresponding data can be found in Fig. S10.†
However, while the absolute concentrations of peroxides formed as well as the current efficiency was highest at pH 11.3, this does not necessarily mean that this is the optimal condition to produce oxidizing agents. As we previously reported, anodic peroxide formation in carbonate containing electrolytes always leads to stable concentrations of percarbonate species such as peroxomonocarbonate (PMC, HCO4−) and peroxodicarbonate (PDC, C2O62−).25 Particularly the former has been shown to have very favorable oxidation kinetics in comparison to hydrogen peroxide.25–28
HCO3− + H2O → HCO4− + 2e− + 2H+ | (7) |
2CO32− → C2O62− + 2e− | (8) |
The chemical equilibrium between PMC, PDC and hydrogen peroxide is strongly dependent on the concentration of bicarbonate and carbonate in the electrolyte solution and consequently the electrolyte pH. Therefore, we determined an oxidant efficiency factor of the different electrolyte systems. For this, we determined the discoloration rate of methylene blue as a model pollutant using fixed concentrations of hydrogen peroxide in the respective electrolyte systems. These were subsequently normalized to the discoloration rate observed in a carbonate-free electrolyte of the same pH (using KOH to adjust pH). The resulting enhancement factors, i.e., how much faster the carbonate-containing electrolytes are oxidizing in comparison to carbonate-free, are shown in Fig. 5 as relative oxidation power. It should be noted here that the points at pH 10.4 and above were obtained at 4 M total carbonate concentration whereas only 2 M were employed at pH 9.4 and below due to solubility constrains.
In all studied cases, the oxidation power was much higher with carbonate present, confirming earlier studies.25 However, the highest enhancement was observed at lower pH, where the predominant species is bicarbonate. With increasing pH and thereby decreasing bicarbonate concentration, the oxidation power vanes in turn. This suggests that PMC (formed from bicarbonate) is a more effective oxidant than PDC (formed from carbonate).
When factoring in both this relative oxidation power and the current efficiency, the most favorable condition is found at pH 10.4 (1.5 M KHCO3 and 2.5 M K2CO3), where both the oxidation power is still relatively strong owing to the significant bicarbonate concentration but also the current efficiency is notably increased, presumably due to the carbonate present and/or the higher overall carbonate concentration (Fig. 6). At this point, the effective oxidant current efficiency reaches 23, meaning that a pure hydrogen peroxide forming process would need to have 2300% current efficiency to produce the same oxidation power (vs. methylene blue). This is of course an arbitrary metric, but it should serve to illustrate that for the purpose of generating oxidants, not just the current efficiency but also the nature of the formed products should be considered.
Fig. 6 Effective oxidant current efficiency, obtained from the product of current efficiency and relative oxidation power shown in Fig. 5, for different electrolytes. The electrolytes at pH 9.4 and below are 2 M total carbonate while those above are 4 M total carbonate. |
Thus, for processes in which the generated peroxides are meant for directly coupled or in situ oxidation reactions without intermediate isolation and purification, the ideal electrolyte is a 4 M carbonate solution at pH 10.4.
Much better results were obtained with BiVO4-based electrodes in carbonate-containing electrolytes. In 2 M KHCO3 electrolyte, the current efficiency was up to 20%. It was also shown, that in this electrolyte, there is always a significant proportion of peroxomonocarbonate present, which was a much higher oxidation power than hydrogen peroxide itself and is thus very beneficial for environmental remediation purposes. However, attempts to further increase the carbonate concentration in the electrolyte for a better performance proved unsuccessful with these electrodes, as they are not stable in the resulting higher pH.
This problem was solved by using a different electrode material consisting of a mixed oxide layer (InSbOx/CuSb2Ox/FTO), which is stable at a more basic pH and also exhibits very good peroxide formation. Compared to pure FTO substrates, both a higher current density and a higher current efficiency (up to 71%) were achieved in the 4 M KHCO3/K2CO3 buffer.
However, at this higher pH value, the fraction of bicarbonate in the electrolyte and with it the amount of highly oxidizing peroxomonocarbonate is also lower. This begs the question if these high pH electrolytes are really ideal for the most efficient generation of oxidation power. An analysis of the oxidation power and current efficiency over the pH range from 8.3 to 11.3 revealed that an intermediate pH value of 10.4 is ideal as it both benefits from an already elevated current efficiency while at the same time still having a high specific oxidation power. Under these conditions, the effective oxidant current efficiency in comparison to ordinary hydrogen peroxide is as high as 2300%, illustrating nicely the immense potential of electrochemical generation of ROS in carbonate electrolytes.
As peroxide quantification method we using a colorimetric iodometry method.31 For this purpose, 100 μL of a sample taken from the electrolyte was mixed with 135 μL pH 4.1 potassium phosphate (Carl Roth) buffer, 10 μL 1.2 M potassium iodide (Alfa Aesar) solution and 5 μL of a 35 mM MoVI solution (ammonium molybdate(VI) tetrahydrate, Acros Organics) into a 96-well plate. The absorption of the resulting triiodide could then be measured at 350 nm and compared to that of a calibration using an H2O2 standard in this electrolyte (Fig S7†).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4va00176a |
This journal is © The Royal Society of Chemistry 2024 |