Tomohiro Tsudaa,
Shintaro Toyodaa,
Hiroya Ishikawaa,
Sho Yamaguchiab,
Tomoo Mizugaki
abc and
Takato Mitsudome
*abd
aDepartment of Materials Engineering Science, Graduate School of Engineering Science, Osaka University, 1-3 Machikaneyama, Toyonaka, Osaka 560-8531, Japan. E-mail: mitsudom@cheng.es.osaka-u.ac.jp
bInnovative Catalysis Science Division, Institute for Open and Transdisciplinary Research Initiatives (ICS-OTRI), Osaka University, Suita, Osaka 565-0871, Japan
cResearch Center for Solar Energy Chemistry, Graduate School of Engineering Science, Osaka University, 1-3 Machikaneyama, Toyonaka, Osaka 560-8531, Japan
dPrecursory Research for Embryonic Science and Technology (PRESTO), Japan Science and Technology Agency (JST), 4-1-8 Honcho, Kawaguchi, Saitama 333-0012, Japan
First published on 22nd April 2025
Owing to the natural abundance, cost-effectiveness, and minimal environmental impact of iron, iron-based catalysts are widely recognized as promising. In this context, iron phosphide nanoparticles have recently attracted attention as a distinctive class of air-stable and highly active iron-based catalysts for liquid-phase hydrogenation reactions as well as electrochemical reactions. However, conventional synthesis methods typically require highly toxic iron and phosphorus sources such as Fe(CO)5 and phosphine derivatives, posing severe practical and environmental concerns. In this study, we developed a safer and more environmentally friendly method for the synthesis of iron phosphide nanoparticles by utilizing iron carboxylates as non-toxic and readily available iron precursors and triphenylphosphite as a comparatively benign phosphorus source. This approach eliminates the need for hazardous reagents while allowing precise control over particle size and phase formation. By optimizing the iron precursor type, heating duration, temperature, and phosphorus amount, we selectively synthesized the Fe2P phase under mild solvothermal conditions. Furthermore, the resulting Fe2P nanoparticles exhibited twice the catalytic activity of those previously synthesized from Fe(CO)5 in the liquid-phase hydrogenation of nitriles, highlighting the effectiveness of this green synthetic strategy. This method provides a practical and sustainable approach for the synthesis of catalytically active iron phosphide nanoparticles, potentially enabling their broader application in various catalytic and energy-related fields.
Nanosized iron phosphides (FexP NPs, x = 1, or 2) have attracted increased attention as catalysts for liquid-phase hydrogenation reactions as well as electrochemical applications.18,19 The synthesis of FexP NPs has been investigated using solid-phase20–26 and liquid-phase methods17,27–38 (see Table S1† for a summary of previously reported synthetic methods). The solid-phase synthesis typically employs highly reactive inorganic phosphorus sources, such as NaH2PO2 and Na3P, which decompose into PH3 and subsequently react with iron precursors, including iron salts, hydroxides, or oxides. While this strategy is suitable for large-scale synthesis of iron phosphides, it requires relatively high temperature (typically exceeding 400 °C) and/or highly toxic, corrosive, and explosive phosphorus sources. In contrast, liquid-phase methods can be operated under milder conditions utilizing Fe(CO)5 and organic phosphorous compounds (Fig. 1a). This approach enables the selective synthesis of FexP NPs with controlled shapes, sizes, and compositions.17,27–34 However, the inherent toxicity and air sensitivity of Fe(CO)5 still present significant safety concerns, limiting its practical application in both laboratories and industries. To address these limitations, several studies have explored alternative approaches to replace Fe(CO)5 with less toxic and more stable iron precursors, such as FeCl3, Fe(acac)3, and FeOOH (Fig. 1b).35–38 Although these strategies have successfully synthesized FeP, they remain dependent on pyrophoric, toxic, or air unstable phosphorus sources such as Na3P, P(SiMe3)3, or trioctylphosphine. Furthermore, the resulting iron phosphides often lack uniformity in shape and size. Consequently, the development of a safe, accessible, and precisely controllable method for the synthesis of nanosized iron phosphides is not only a critical area of research but also essential for advancing their practical applications.
![]() | ||
Fig. 1 Comparison of liquid-phase synthesis of iron phosphide nanoparticles using (a and b) conventional methods and (c) the method developed in this study. |
In this study, we developed a novel liquid-phase synthesis of FexP NPs utilizing iron carboxylates and triphenylphosphite (TPP) as non-toxic, safe, and readily available iron and phosphorus sources (Fig. 1c). This method provides a straightforward and clean route to synthesize FexP NPs. Furthermore, the catalytic activity of the synthesized FexP NPs was evaluated in the hydrogenation of benzonitrile.
The standard preparation method of the FexP NPs from the iron carboxylates is as follows. TPP and hexadecylamine were added to a Schlenk tube, and the mixture was stirred under vacuum at 120 °C for 30 min. The prepared iron carboxylate was then introduced, and the mixture was heated to 320 °C at a rate of 50 °C min−1 and then held constant for 4 h. The resulting black colloidal solution was centrifuged to collect the product, which was then washed with acetone and chloroform to obtain black nanoparticles. FexP NPs synthesized from Fe–Ol, Fe–Er, Fe–St, Fe–La, and Fe–Ac are denoted as FexP–Ol, FexP–Er, FexP–St, FexP–La, and FexP–Ac, respectively.
Fig. 2 shows characterization results of the prepared FexP–Ol. The X-ray diffraction (XRD) revealed three characteristic peaks at 2θ = 40.1°, 52.1°, and 54.2°, which were assigned to the (21), (0002), and (30
0) crystalline planes of hexagonal Fe2P (JCPDS card number 51-0943), respectively (Fig. 2a). Elemental analysis of FexP–Ol using inductively coupled plasma-atomic emission spectrometry (ICP-AES) revealed that the molar ratio of Fe to P was close to 2
:
1 (Table S2†). Representative transmission electron microscope (TEM) image of FexP–Ol shows rod-like structure (Fig. 2b). A size distribution histogram indicates that FexP–Ol is regular nanorods with an average length of 50.0 nm and width of 8.8 nm (Fig. 2c). This is almost two times longer than the previously reported approximately 26.5 nm for Fe2P NPs synthesized from Fe(CO)5.17 These observations indicate that crystalline Fe2P nanoparticles can be selectively synthesized. Fe–Ol may serve as an effective iron precursor due to their decomposition temperature (around 300 °C),40 which is close to our solvothermal conditions. Fig. 2d shows the X-ray absorption near-edge structure (XANES) spectrum of FexP–Ol after exposure to air along with those of Fe foil, Fe–Ol, and Fe2O3. The absorption edge energy of FexP–Ol is considerably lower than that of Fe2O3 and Fe–Ol, and very close to that of Fe foil. This air stability is consistent with previously reported finding17 and is in stark contrast to the air instability of conventional Fe NPs.
To demonstrate the generality of this facile synthesis of FexP NPs from iron carboxylates, other carboxylate complexes, Fe–Er, Fe–St, Fe–La, and Fe–Ac were investigated, and the results are summarized in Fig. 3. XRD patterns reveal that peaks were attributed to Fe2P or FeP (JCPDS card number 89-2746) without any other iron compounds such as iron oxides and iron (metal), demonstrating selective synthesis of FexP (Fig. 3a–d). Iron precursors with long-chain alkyl groups (i.e., Fe–Er and Fe–St) selectively provided the Fe2P phase, similar to the result of Fe–Ol (Fig. 3a and b). On the other hand, the obtained iron phosphide was found to be a mixture of Fe2P and FeP using FexP–La or FexP–Ac (Fig. 3c and d). Fig. 3e–h show the TEM images of the synthesized FexP. While similar rod shape was seen from FexP–Er and FexP–St, their mean sizes were considerably large (>80 nm) (Fig. 3i and j). In the case of FexP–La, rod-like structures were also observed (inset of Fig. 3g), but most of the nanoparticles were spherical with a mean size of 9.4 nm (Fig. 3k). Rod-like structures were not observed in FexP–Ac and spherical nanoparticles with a mean size of 4.8 nm were selectively obtained (Fig. 3l). These results indicate that the formation of rod-like Fe2P is dominant when the alkyl chain is long, while FeP nanoparticles tend to be obtained from iron carboxylates with relatively short alkyl chains. Control experiments using FeOOH, FeCl3·6H2O, and Fe(acac)3 as alternative iron sources under similar preparation conditions did not yield any iron phosphides, with FeOOH leading to the formation of Fe2O3, and FeCl3·6H2O and Fe(acac)3 resulting in amorphous materials (Fig. S2†). This finding highlights the critical role of iron carboxylates in enabling the synthesis of iron phosphides.
The influence of synthesis conditions on the composition of FexP was systematically investigated using FexP–Ol as a model system. The XRD patterns in Fig. 4 illustrate the effects of heating time, heating temperature, and amount of phosphorus source on the resulting phases. The impact of heating time was first examined at a constant temperature of 320 °C (Fig. 4a). Small peaks in the XRD pattern at 1 h suggested poorly crystalline Fe2P formation. Extending the duration to 4 h improved crystallinity with only peaks attributable to Fe2P, suggesting the selective formation of Fe2P. By 8 h, FeP peaks emerged alongside Fe2P, signifying a phase coexistence. At 12 h, FeP became dominant, as evidenced by its strong XRD peaks. Next, the effect of heating temperature was explored (Fig. 4b). At 300 °C, Fe2P was the predominant phase, consistent with observations at 320 °C. Increasing the temperature to 340 °C facilitated the formation of FeP, while the Fe2P phase was reduced. At 360 °C, the Fe2P peak intensity further decreased, and at 380 °C, the FeP phase was selectively obtained, demonstrating the temperature's decisive role in phase control. Finally, the influence of TPP amount was assessed (Fig. 4c). When 5 mmol of TPP was used, no FexP phases were detected. Increasing the amount of TPP to 10 mmol led to the selective synthesis of Fe2P. Further increasing the TPP amount resulted in the formation of FeP with a slight decrease in Fe2P peak intensity. However, complete conversion to FeP was not achieved even at the highest TPP amount tested. This finding highlights the importance of fine-tuning factors such as heating time, temperature, and phosphorus amount. Notably, Fe2P and FeP can be selectively synthesized by carefully controlling the heating temperature, with Fe2P at 320 °C and FeP at 380 °C.
As shown in Fig. 5, FexP–Ol and FexP–La promoted the hydrogenation of 1 to give benzylamine (2) in 36% and 14% yields, respectively (see Table S3 for product selectivity and Fig. S3† for proposed reaction path). In contrast, other FexP NPs, including FexP–St, FexP–Er, and FexP–Ac exhibited significantly low activities. The catalytic activity demonstrates that FexP–Ol exhibited approximately twice the yield of previously reported Fe2P NPs from Fe(CO)5 (36% vs. 19%),17 highlighting the potential of environmentally benign iron carboxylates as viable precursors for active iron phosphide catalysts (see Table S4† for TOF comparison). The spent FexP–Ol catalyst was easily recovered under ambient conditions through centrifugation, and representative TEM image showed no significant changes in the morphology of FexP–Ol (Fig. S4†). Additionally, among FexP–Ol synthesized from different heating temperature in Fig. 4b, FexP–Ol prepared at 320 °C exhibited the highest activity for this reaction (Table S5†). To elucidate the higher activity of FexP–Ol and FexP–La, further investigation is required; however, the selective formation of rod-shaped Fe2P may play a crucial role; specific crystal planes exposed on these structures may contribute distinct catalytic properties.
Furthermore, the immobilization of FexP–Ol nanoparticles on a TiO2 support was attempted to improve their catalytic efficiency (see Fig. S5 and S6† for characterization of FexP–Ol/TiO2). Our previous study has demonstrated that Fe2P NPs exhibit remarkable air stability, allowing straightforward immobilization on metal oxide supports, among which TiO2 was particularly effective in significantly enhancing their catalytic activity in nitrile hydrogenations, presumably due to electron donation from TiO2 to Fe2P.17 This approach led to a significant improvement on the yield of 2, reaching 90% (Fig. 5). In addition, FexP–Ol/TiO2 system was suitable for use with different types of nitriles, such as heterocyclic and aliphatic nitriles (Fig. S7†). These results clearly demonstrate the successful synthesis of a highly active iron-based catalyst for liquid-phase hydrogenation reactions.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5cy00112a |
This journal is © The Royal Society of Chemistry 2025 |