Shiteng
Li‡
abcd,
Shang
Liu‡
ab,
Qijun
Yang
ab,
Shuai
Deng
cd and
Meng
Lin
*ab
aShenzhen Key Laboratory of Intelligent Robotics and Flexible Manufacturing Systems, Department of Mechanical and Energy, Southern University of Science and Technology, Shenzhen 518055, China. E-mail: linm@sustech.edu.cn
bSUSTech Energy Institute for Carbon Neutrality, Southern University of Science and Technology, Shenzhen 518055, China
cNational Industry-Education Platform for Energy Storage (Tianjin University), Tianjin 300350, China
dState Key Laboratory of Engines, Tianjin University, Tianjin 300350, China
First published on 8th November 2024
To address global water scarcity and improve off-grid pure water production, this study focuses on enhancing the performance of inverted solar evaporators by optimizing the design of cover materials. By employing a coupled numerical and experimental approach, we systematically investigated the optical and thermal properties of various cover materials, including thin film, transparent silica aerogel, acrylic, and glass, to guide their rational design under different operational conditions. Silica aerogel, with its high solar transmittance and ultra-low thermal conductivity, demonstrated superior evaporation performance in high-stage device designs and retained cost-effectiveness in high-stage and low-solar irradiation (1 sun) scenarios. However, under single-stage design and low-solar irradiation, thin film emerges as a viable and cost-effective alternative. At high solar concentrations, the performance gap between aerogel and other materials narrows, making acrylic a suitable substitute maintaining both efficiency and cost-effectiveness. Experimental results show that the optimized cover thickness for aerogel was 6 mm achieving an evaporation rate of 6.25 kg m−2 h−1 under 1 sun. These results highlight the critical role of cover material properties in enhancing solar evaporator efficiency, offering valuable insights for the development of high-performance, sustainable water purification systems.
Broader contextGlobal water scarcity is a pressing issue that affects billions of people worldwide, necessitating innovative and sustainable solutions for water purification. Traditional water desalination methods are often energy-intensive and costly, making them less accessible for remote or off-grid communities. Interfacial solar evaporation has emerged as a promising technology for producing pure water using abundant solar energy. However, optimizing the efficiency of solar evaporators remains a significant challenge, particularly in balancing thermal insulation and optical transmittance of the cover materials. This study addresses these challenges by systematically investigating and optimizing cover materials for multistage solar evaporators. By employing both numerical modeling and experimental validation, we explored the performance of thin film, glass, acrylic, and silica aerogel covers. Our findings reveal that the superior thermal and optical properties of silica aerogel lead to better performance under certain conditions, acrylic can be a cost-effective and stable alternative, especially at high solar irradiations. This research not only advances the understanding of material properties in solar evaporators but also provides practical solutions for enhancing their performance. By optimizing cover materials, we can improve the efficiency and viability of solar evaporation technologies, contributing to global efforts in addressing water scarcity and promoting environmental sustainability. |
In this study, to better understand the impact of the optical and thermal properties of the front cover on the device performance, we discuss the design of the front cover of a multistage solar evaporator (MSE) device assisted with a coupled numerical and experimental method. Four cover materials, i.e., thin film, glass, acrylic, and aerogel, with distinct optical and thermal properties are explored and compared under various solar irradiations and cover thicknesses to guide the choice and design of the front cover. In particular, we searched for the design and operation spaces in which the silica aerogel cover can be replaced by a thin film (n = 1, 1 sun) or acrylic (n = 10, 3 suns) cover, featured with low cost and long lifetime, without sacrificing the device's performance. Additionally, we optimized the thickness of the cover for the MSE device under various materials with different optical and thermal properties, device configurations, and environmental conditions offering design guidelines for high performance solar evaporators.
We developed a lumped parameter model based on an equivalent thermal network to investigate the effects of optical and thermal properties on the evaporation efficiency (see ESI† for the model details). The cover materials were selected to cover a wide range of both thermal and optical properties, i.e., transmittance 71–96% and thermal conductivity 0.011–1 W m−1 K−1 for the three selected materials in this study (see Table S1, ESI†). Note that the absorber temperature (Tabs) were also predicted (see Fig. S4, ESI†). The cases with Tabs over 85 °C are identified as device failures due to the loss of the function of the HBP-PTFE membrane at high temperatures (see Fig. S22 and S23, ESI†). In principle, the higher cover solar band transmittance and lower thermal conductivity lead to a higher normalized evaporation efficiency (ηevap,norm = ηevap/ηref) of the single-stage (n = 1) MSE device under 1 sun (Fig. 1(b)). Interestingly, the difference of the ηevap,norm at n = 1 under 1 sun was insignificant, which was below 0.5, indicating that the use of aerogel leads to marginal benefits. The acrylic and glass covers may be an appropriate choice considering the mechanical stability, cost, and large-scale fabrication advantages over the aerogel. As the number of MSE device stages increases, the latent heat released by condensation can be utilized multiple times, and the ηevap,norm increased for all cover materials (see Fig. 1(c)). Hence, with a higher n, the difference in ηevap,norm among different cover materials was enlarged, i.e., ηevap,norm increased from 3 to 6 with n increased from 1 to 10, which justified the choose of aerogel. The enlarged difference in ηevap,norm was due to the glass and acrylic cover result higher qloss,conv and qloss,rad as a results of higher Tabs (see Fig. S5, ESI†), which emphasizes the importance of low thermal conductivity. In addition, at high n, e.g., n = 10 in Fig. 1(c), the requirement for optical transmittance of the aerogel can be relaxed. The ηevap,norm reached up to 5 even when the optical transmittance is only 78%, which was higher than that achieved with acrylic and glass, both having transmittance higher than 95%.
The ηevap,norm differences among three cover materials was narrowed at higher solar irradiation (n = 10 and 3 suns, see in Fig. 1(d)). This can be related to a more significant reduction in qloss,conv and qloss,rad in acrylic and glass compared with the aerogel (see Fig. S5a, ESI†) when increasing from 1 sun to 3 suns, resulting from much higher Tabs increase of the aerogel case (see Fig. S5b, ESI†). It is interesting to note that ηevap,norm of acrylic covers can be higher than 5 (maximum 5.2), which were also close to the best efficiency values, ∼6, for aerogel covers. This gives the potential to replace aerogel with acrylic as a cover. Moreover, the device failure may happen for the aerogel covers (see Fig. 1(d)) due to overheating, i.e., temperature > 85 °C, limiting the design space. Hence, for a small number of stages without solar concentration, the solar evaporation efficiency was less sensitive to the cover materials. In contrast, at large stage numbers, the aerogel covers outperformed other materials due to their low thermal conductivity. The differences in ηevap,norm will reduce at higher solar concentrations, with aerogel, in general, showing better performance. However, the overheating of the HBP-PTFE membrane that can reduce the design space of the aerogel has to be carefully considered.
Idealized cover materials require a 100% solar band transmittance and a close to 0 thermal conductivity (dash line in Fig. 2(a)). In practice, it is a challenge to meet these requirements yet keep low cost and high mechanical stability. Fig. 2(a) shows the direct hemispherical transmittance of glass, acrylic, and aerogel samples with a thickness of 10 mm in the 0.25 to 20 μm band, i.e., solar band plus thermal band. The transmittance was calculated based on the weighted average of the transmittance over the solar band, noted as solar-weighted transmittance since sunlight has different magnitudes of energy in different wavelength bands. The solar-weighted transmittance of aerogel (90%) is slightly lower than that of glass (93%), but higher than that of acrylic (88%). In the thermal band, glass, acrylic, and aerogel all have low transmittance, which means suppressed thermal radiation from the absorber to the ambient. Note that aerogel shows an emission peak at 4 μm and has a slightly higher thermal-weighted transmittance (1.08%, 0.05% for glass, and 0.01% for acrylic). Additionally, blackbody spectra corresponding to Tabs of the MSE device under 1 sun and 3 suns were plotted (see Fig. S12, ESI†). The peaks of the blackbody spectra at 50 °C and 80 °C are located at approximately 8.9 μm and 8.3 μm, respectively, which deviate from the aerogel's transmission peak (∼4 μm). This allows us to conclude that the aerogel's peak near 4 μm has almost no effect on its thermal insulation performance. Fig. 2(b) shows the transmittance of different covers as a function of thickness using the Beer–Lambert law. Note that the thermal and optical properties of the cover materials were determined by the chemical components (i.e., elements, molecular weights, etc.), and microstructures (i.e., packing, particle and pore sizes, etc.). Hence, we chose 3 materials (i.e., glass, acrylic, aerogel) to cover a wide range of both thermal and optical properties. As expected, the optical transmittance generally decreases with increasing thickness for all cover materials. The glass shows the highest transmittance, followed by aerogel and acrylic. The transmittance differences were increased with increasing thickness. For example, the transmittance difference was 6% at 10 mm and increased to 25% at 180 mm. Although a thinner cover favors optical transmittance, the heat conduction from the absorber may result in large heat losses from the front. Hence, a low thermal conductivity can further reduce heat losses while maintaining high optical transmittance. Silica aerogel shows the lowest thermal conductivity, i.e., 0.02 W m−1 K−1, which is 6 times lower than acrylic and 32.5 times lower than glass (see Fig. 2(c)). Transmittance and thermal conductivity properties of cover materials led to distinct stagnant temperatures (Fig. 2(d)) with 177 °C for the aerogel, 78 °C for the acrylic, and 69 °C for the glass. As expected, the aerogel shows the highest stagnation temperature, indicating excellent optical and thermal performance.
To further validate our findings, we tested MSE devices utilizing 3 different cover materials under various solar irradiation (see Fig. 3). Note that the thin film (i.e., polyethylene film), a common sealing material, was used as a control in this study. As shown in Fig. S17 (ESI†), the thin film has little effect on the heat convection and radiation losses compared to the uncovered case based on our simulation results. Fig. 3(a) shows the ηevap at n = 1 and 1 sun for different cover conditions. The aerogel case showed the highest ηevap of 88% which was ∼10% higher than other cases. Note that this efficiency enhancement is minor, i.e., only ∼0.1 kg m−2 h−1, which indicates that aerogel is not necessary at low stage numbers and low solar irradiation. Note that ηevap for acrylic, glass, and thin film also showed negligible differences within 10%. The insignificant differences can be attributed to the fact that the benefit from the low thermal conductivity of aerogel can be partially counteracted by higher qloss,opt. Meanwhile, the thin film configuration provides a cost-effective (see Fig. S31a, ESI†) alternative with minimal performance reduction. However, the aerogel cover is suitable for the MSE device when operated at n = 10, 1 sun. As seen in Fig. 3(b), the aerogel case has an ηevap of 414%, which is 96% higher than the following-up case, the acrylic case, and 164% higher than the worst case, the thin film case. Meanwhile, the aerogel case also shows the lowest cost in the economic analysis due to significantly higher performance, as shown in Fig. S31b (ESI†). In line with the model prediction, at a higher solar irradiation of 3 suns, the efficiency differences decrease as seen in Fig. 3(c). The best aerogel case showed an ηevap of 425% (simulation value) which is only 102% (164% at 1 sun) higher than the worst thin film case. Note that efficiency values for aerogel at n = 10 and 3 suns were simulation values because a device failure was detected during the experiment due to overheating. The Tabs exceeded 85 °C after 32 mins’ testing (see Fig. S22 and S23 for details, ESI†). Acrylic cover is a preferred choice at n = 10, 3 suns, considering only a 9% efficiency reduction compared to the aerogel case (equivalent to 0.45 kg m−2 h−1 out of 5 kg m−2 h−1), as shown in Fig. 3(c). This suggests that at high n and high solar irradiation, acrylic is a well-suited substitute for aerogel to simultaneously achieve high efficiency as well as material and device stability. Meanwhile, the economic analysis results indicate that the acrylic case is more cost-effective than the aerogel case at n = 10 under 3 suns (see Fig. S31c, ESI†).
Further performance improvement can be achieved by tuning the thickness of the cover to balance the optical loss and the conductive loss from the absorber. Fig. 4(a)–(c) shows the effects of cover thickness and Tabs on the absorber efficiency (ηabs = qu/qin) for different cover materials. A high Tabs generally leads to a low ηabs for a given cover thickness for glass (Fig. 4(a)) and acrylic (Fig. 4(b)) covers. However, the aerogel cover is not sensitive to Tabs up to ∼180 °C due to low thermal conductivity. This also enables the aerogel to be utilized in high temperature applications, especially for superheated steam generation in which temperature requirements are usually >100 °C. Taking ηabs ≥ 40% as an example, we observed an enlarged area from glass to acrylic and further to the aerogel. The glass cover can only achieve 73 °C, while 107 °C for the acrylic cover and 180 °C for the aerogel cover (see the red lines in Fig. 4(a)–(c)).
The MSE device was further optimized with various solar irradiations and cover thicknesses. The relative efficiency enhancement, fevap, compared to the thin film cover cases. Two regions, i.e., the enhanced region and the suppressed region, were identified for all cover materials. The boundary of the two regions is marked with fevap = 1 (solid white lines in Fig. 4(d)–(f)). The suppression efficiency was majorly due to the dominate optical loss at a high cover thickness. We also observed an optimal cover thickness for a given solar irradiation. Taking 1 sun as an example, the optimal cover thickness was 20 mm for glass, 11 mm for acrylic, and 6 mm for aerogel (blue dots). To validate our predictions, we chose cover thicknesses of 10 mm (red dots, in the enhanced region) and 70 mm (orange dots, in suppressed region). Our experimental results agree well with the predictions with a maximum difference in fevap of only 8.7%. In principle, the optimal thickness of the cover material will vary with the cover's optical and thermal properties, device configurations (dimension of each layer, number of stages, etc.), and environmental conditions (solar radiation, ambient temperature, wind speed, etc.). For instance, as solar irradiation increases from 1 to 4 suns, the optimal thickness of the same cover material decreases accordingly, with glass at 9 mm, acrylic at 6 mm, and aerogel at 4 mm (see Fig. 4(d)–(f)). The optimal thickness will also change with design configurations. For instance, when the stage reduced from 10 to 1, the optimal thickness for glass, acrylic, and aerogel will be 1 mm, 5 mm, and 4 mm (see Fig. S9, ESI†).
We further demonstrate optimized MSE devices with n = 10 under 1 sun using different cover materials with optimized thickness, i.e., 20 mm thick glass, 10 mm thick acrylic, and 6 mm thick aerogel. Fig. 5(a) shows the photograph of the experimental setup. The mass change with operation time under 1 sun is shown in Fig. 5(b), with a fresh water collection rate of 4.24–6.25 kg m−2 h−1 and a measured evaporation efficiency in a range of 283–417%. Under 1 sun, the MSE device can be continuously operated in simulated seawater for more than 8 h with the evaporation rate of ∼5.9 kg m−2 h−1 and the evaporation efficiency of ∼395%. At the same time, the concentration of major salt ions Na+, Mg+, Ca+, and K+ in the simulated seawater decreased from the 15642.32, 2680.19, 2180.05, and 1011.54 mg L−1 before desalination to 1.32, 0.07, 1.09, and 0.47 mg L−1 after desalination, which meets the drinking water standards set by the World Health Organization (WHO). We compared the evaporation efficiency for the various evaporation device demonstrations with different cover materials and device stage configurations in Fig. 5(e). Different cover materials are identified with different filled colors. In general, higher stage numbers lead to higher efficiency due to multiple times of condensation heat recovery. Note that for 10-stage MSE devices, the aerogel and acrylic covered devices shows high efficiencies, e.g., >300% in general. Our devices, marked with stars, outperform the best-reported cases as a result of further optimized cover designs, i.e., optimized material choice and corresponding thickness. The devices optimized in this study with aerogel and acrylic covers showed an absolute efficiency increase of 31.7% and 10.8% compared to the best existing value, 385%, by SJTU/MIT with the aerogel cover (without optimization in cover thickness).18 For single-stage designs, our devices with 10 mm thick covers with different cover materials also show efficiencies in the high-performing region with efficiencies close to 90%, which also overlap with various reported data points indicating that cover designs are less important when heat recovery is not considered.
Fig. 5 Measured performance of MSE devices with optimized cover thickness. (a) The photograph of the MSE device with a 6 mm thick aerogel cover. (b) The mass change of the MSE device with different cover materials and optimized thickness (glass: 20 mm, acrylic: 10 mm, and aerogel: 6 mm) at n = 10, 1 sun. (c) The mass change and the corresponding evaporation rate of the MSE device with simulated seawater. (d) The ion concentrations measured before and after desalination. (e) Comparison of the evaporation efficiency with previous reports. Typical literature data points are marked with color-filled circles. Different colors represent different cover materials. The details for each date point are summarized in Table S5 (ESI†). Our results are marked with color-filled stars. The black circle contours are for unconcentrated devices, and the gray contours are for concentrated devices. Note that we only compare our results with devices capable of collecting water, rather than those designed solely for evaporation. |
In summary, this study provides valuable insights into the design and optimization of cover materials for multistage solar evaporators, emphasizing the balance between thermal insulation, optical transmittance, and practical considerations such as cost and stability. These findings contribute to the development of high-performance, sustainable water purification systems suitable for addressing global water scarcity.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ee02710h |
‡ These authors contributed equally to this work. |
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