Md Abu
Huraiya
*a,
Sankar Ganesh
Ramaraj
*be,
Sk. Md.
Shahadat Hossain
a,
Kisalaya
Chakrabarti
d,
Hitoshi
Tabata
bc and
S. M. Abdur
Razzak
a
aDepartment of Electrical and Electronic Engineering, Rajshahi University of Engineering & Technology, Rajshahi-6204, Bangladesh. E-mail: huraiyarueteee@gmail.com
bDepartment of Bioengineering, Graduate School of Engineering, The University of Tokyo, Tokyo, Japan. E-mail: ramaraj@g.ecc.u-tokyo.ac.jp
cDepartment of Electrical Engineering and Information Systems, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
dDepartment of Electronics and Communication Engineering, Haldia Institute of Technology, Haldia, West Bengal 721657, India
eDepartment of Materials Physics, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences (SIMTS), Thandalam, Chennai 602105, Tamilnadu, India
First published on 17th December 2024
With advancements in photonic technologies, photonic crystal fibers (PCFs) have become crucial components in developing highly sensitive and efficient biosensors. This paper presents an optimized bowtie-shaped PCF biosensor that leverages surface plasmon resonance (SPR) phenomena for enhanced refractive index (RI) sensing. The proposed design uses an external sensing mechanism to effectively characterize performance across an RI range of 1.32 to 1.44. Fabrication is simplified by selecting a large pitch and gold layer height, while performance is enhanced by increasing pitch size, improving the gold layer, and optimizing air hole diameter. Simulations performed using the finite element method in COMSOL Multiphysics v5.4 demonstrate an impressive wavelength sensitivity (WS) of 143000 nm per RIU and an amplitude sensitivity (AS) of 6242 per RIU. The sensor also exhibits a high resolution of 6.99 × 10−7 RIU and maintains excellent full width at half maximum (FWHM) characteristics, resulting in a very high figure of merit (FOM) of 2600, indicating superior performance. These promising results suggest that the optimized bowtie-shaped PCF biosensor can be effectively applied to detect a wide range of biological and chemical substances with high precision and sensitivity.
In this study, we introduce a novel bowtie-shaped PCF-based SPR sensor optimized for detecting various analytes. Unlike traditional Kressmann configurations, which typically involve symmetrical and more complex geometries,7,12 our design features a 30 nm gold layer and three layers of hexagonally arranged air holes of different diameters to enhance light confinement and propagation towards the plasmonic material. This innovative design aims to simplify the fabrication process while maintaining high sensitivity and a superior figure of merit (FOM). The sensor's performance is evaluated using COMSOL Multiphysics software, demonstrating its ability to achieve high wavelength sensitivity and FOM compared to existing designs. In recent decades, researchers have been trying to improve the sensitivity of PCF-based SPR sensors. In 2015, A. A. Rifat et al. proposed a model using copper (Cu) as the plasmonic material and graphene to minimize copper oxidation, achieving a maximum wavelength sensitivity of 2000 nm per RIU with a sensing range of refractive indices from 1.33 to 1.37.29 Another highly sensitive gold-coated SPR PCF described in ref. 13 achieved a maximum wavelength sensitivity of 14500 nm per RIU, an amplitude sensitivity of 4738 per RIU, and a sensing range of 1.35 to 1.41. In ref. 14 Islam et al. proposed a dual-cluster and dual-array-based model, demonstrating very high performance with a wavelength sensitivity of 80
500 nm per RIU, an amplitude sensitivity of 3807 per RIU, a wavelength resolution of 1.24 × 10−6 RIU, a sensing range of 1.32 to 1.43, and a figure of merit (FOM) of 2115. Another model described in ref. 15 showed an amplitude sensitivity of 5269 per RIU and a resolution of 2.74 × 10−6 RIU. When gold is used as the plasmonic material, the sensing range is calculated for a refractive index of 1.32 to 1.43. Using AZO as the plasmonic material extends the sensing range from a refractive index of 1.19 to 1.42.
To address the limitations of traditional H-shape, U-shape, and V-shape photonic crystal fiber (PCF) surface plasmon resonance (SPR) sensors, we propose a bowtie-shaped SPR sensor. This new design features reduced fabrication complexity compared to the H-shape sensor, as the bowtie shape provides additional area for coating gold within the channel. Furthermore, this sensor requires less gold than others, making it more cost-effective. Our bowtie-shaped sensor demonstrates improved wavelength and amplitude sensitivity compared to conventional circular, U, and V-shaped SPR sensors. This improvement arises from the combination of both external and internal sensing mechanisms. While internal sensing provides greater sensitivity, it is more challenging to fabricate; by integrating both mechanisms, we achieve a balance of enhanced sensitivity and manageable fabrication difficulty. Our proposed sensor achieves a maximum wavelength sensitivity of 143000 nm per RIU with a resolution of 6.99 × 10−7 RIU, and a maximum amplitude sensitivity (MAS) of 6242 per RIU with a resolution of 7.70 × 10−6 RIU, resulting in a high figure of merit (FOM) of 2600. These impressive values for wavelength sensitivity, amplitude sensitivity, and FOM are achieved through low-loss design, optimization of the PCF shape, and strategic placement of the gold layer. This advancement in SPR sensor technology provides an effective solution for precise and efficient refractive index (RI) detection across a wide range of analytes, with a RI range of 1.32 to 1.44. These improvements hold significant promise for various chemical and biological sensing applications, particularly in the realms of remote and real-time monitoring.7
To simulate the sensor, we use the COMSOL Multiphysics software. The model analysis utilizes triangular-shaped mesh elements. The proposed sensor mesh area is 7498 μm2, with an element area ratio of 3.264 × 10−5Table 1. The average element quality is 0.9552, and the minimum element quality is 0.7437. For the sensor analysis, the total number of triangular elements is 24848, with 1864 edge elements and 150 vertex elements. The mesh is depicted in Fig. 1(b).
d 1 | d 2 | d 3 | h | t g | Λ |
---|---|---|---|---|---|
0.65Λ | 0.34Λ | 0.85Λ | 1.6Λ | 30 nm | 9 μm |
It is crucial to accurately specify the material properties when simulating the sensor in COMSOL. In our case, we are using mode analysis for a PCF-based SPR sensor, so the refractive index specification of the material is very important. The refractive index for air holes has a real part of 1 and an imaginary part of 0. However, the refractive index for the analyte varies depending on the specific analyte. For this particular sensor, we are varying the refractive index of the analyte from 1.32 to 1.44. To specify the RI of gold we have to use the Drude–Lorentz equation7
![]() | (1) |
In the equation Δε is the weighting factor, ε∞ is the permittivity, ω is the angular frequency, ωD/2π is the plasma frequency, γD/2π is the damping frequency, ΩL/2π is the Lorentz oscillators frequency and ΓL/2π is the spectral width.
To specify the material properties of silica Sellmeier equation12 is necessary. From the equation we can calculate RI real and imaginary parts of silica.
![]() | (2) |
In order to practically implement of this sensor, a straightforward and cost-effective fabrication process is essential. To begin, a silica substrate is selected and thoroughly cleaned to ensure optimal performance. The design involves a hexagonal lattice structure with three layers of circular air holes, spaced at a pitch of 9 μm. This arrangement is transferred onto the substrate using a photolithography process.16 First, a photoresist layer is spin-coated, followed by UV exposure through a photomask that defines the lattice pattern. After development, the circular air holes are etched using reactive ion etching (RIE) or wet etching.17
For the bowtie-shaped channels, a deep reactive ion etching (DRIE) technique is applied to form these precise channels on the top and bottom of the sensor. These channels enhance the sensitivity of the sensor by improving the interaction between surface plasmon resonance (SPR) and the analyte.17–22 After patterning, a thin gold (Au) layer is deposited onto the surface of the sensor using thermal evaporation or sputtering, which supports the SPR effect.12 Finally, the sensor is cleaved and tested to ensure its performance in terms of refractive index detection.
Though variations in the fabrication dimensions may occur, such as ±1% or ±2% discrepancies in the air hole sizes and channel dimensions, studies show that these variations do not significantly affect the sensor's performance.3,12 The sensor remains highly sensitive and functional even with such variations, making it a flexible and reliable device for biosensing applications.
α(dB cm−1) = 8.686 × k0![]() | (3) |
![]() | (4) |
Sλ (nm per RIU) = Δλpeak(na)/Δna | (5) |
Rλ (RIU) = Δna × Δλmin/Δλpeak | (6) |
RI | λ peak (nm) | S λ (nm per RIU) | R λ (RIU) | S A (RIU) | FWHM (nm) | FOM |
---|---|---|---|---|---|---|
1.32 | 560 | 1000 | 1.00 × 10−4 | 82 | 45 | 22 |
1.33 | 570 | 1000 | 1.00 × 10−4 | 109 | 41 | 24 |
1.34 | 580 | 1000 | 1.00 × 10−4 | 156 | 38 | 26 |
1.35 | 590 | 2000 | 5.00 × 10−5 | 217 | 33 | 61 |
1.36 | 610 | 2000 | 5.00 × 10−5 | 323 | 31 | 65 |
1.37 | 630 | 3000 | 3.33 × 10−5 | 558 | 29 | 103 |
1.38 | 660 | 3000 | 3.33 × 10−5 | 851 | 29 | 103 |
1.39 | 690 | 5000 | 2.00 × 10−5 | 862 | 28 | 179 |
1.4 | 740 | 8000 | 1.25 × 10−5 | 2226 | 30 | 267 |
1.41 | 820 | 12![]() |
8.33 × 10−6 | 3357 | 30 | 400 |
1.42 | 940 | 27![]() |
7.70 × 10−6 | 6242 | 39 | 692 |
1.43 | 1210 | 143![]() |
6.99 × 10−7 | 664 | 55 | 2600 |
1.44 | 2640 | NA | NA | NA | NA | NA |
In Table 2, we observe that our sensor can detect refractive indices (RIs) within the range of 1.32 to 1.44, which encompasses the RI values of several important biological and chemical analytes. This makes the sensor highly suitable for detecting a wide range of biological conditions, including cancerous cells, urinary disorders, and other biological fluids such as serum and blood. For example, normal human cells typically exhibit an RI range of 1.36–1.38,23–25 whereas cancerous cells (e.g., MDA-MB-231 breast cancer cells) have an RI between 1.38–1.42.23–25 Urine generally has an RI of 1.332–1.340,26,27 which varies depending on composition, while serum (a key component of blood) typically shows an RI of 1.34–1.36, and whole blood falls within the range of 1.36–1.40.26,28 Furthermore, common blood tests, which analyze biomarkers like glucose, proteins, and other disease indicators, also typically involve fluids with RIs within this detection range. The ability of our sensor to detect these RI values makes it an ideal tool for biomedical diagnostics, enabling sensitive and accurate detection of refractive index changes. This is crucial for real-time health monitoring, early disease detection, and environmental applications. The sensor's high sensitivity ensures reliable and precise results, highlighting its potential as a versatile biosensor for a wide range of applications.
Fig. 4 shows two important aspects of our PCF-based SPR sensors. In Fig. 4(a), we see the normal electric field distribution, which helps us understand how the electric field interacts with the analyte on the sensor surface. This is crucial for making our sensors more sensitive. Fig. 4(b) illustrates the Maxwell upward electric surface stress tensor, which is essential for analyzing the mechanical stresses at the sensor surface. This tensor helps us detect molecular changes with high accuracy, select specific analytes, and perform real-time analysis of molecular binding events. These capabilities make the Maxwell tensor a powerful tool for enhancing the performance and reliability of our sensors, ensuring precise and dependable results in various applications. The comprehensive analysis in Fig. 4 underscores the effectiveness of our PCF-based SPR sensors in delivering accurate and sensitive detection while maintaining structural integrity under mechanical stress.
The responsiveness of a sensor is greatly impacted by the thickness of the gold coating. The confinement loss and amplitude sensitivity across various thicknesses at refractive indices (RIs) of 1.34 and 1.35 are affected by the thickness of the gold layer is demonstrated in Fig. 5(a) and (b). Fig. 5(a) demonstrates that confinement loss increases as the gold layer thins from 30 to 20 nm, but the opposite trend is observed when reducing thickness from 40 to 30 nm. This indicates that the most significant interaction between the core mode and surface plasmon resonance (SPR) mode occurs with a 30 nm gold layer thickness, leading to the deepest penetration of the electric field. Moreover, a thicker gold layer shifts the phase-matching condition towards longer wavelengths. For instance, the loss peak shifts to progressively longer wavelengths from 590 nm, 620 nm, and 640 nm with increasing gold layer thicknesses respectively 20 nm, 30 nm, and 40 nm for an RI of 1.35. Consequently, the sensitivity to wavelength also changes from 71 per RIU, 156 per RIU, and 152 per RIU for the corresponding gold layer thicknesses of 20 nm, 30 nm and 40 nm. As illustrated in Fig. 5(b), the thickness of the gold layer also affects signal strength, reaching its peak at 30 nm for the chosen RIs. Therefore, based on these findings, a 30 nm gold layer thickness is selected for optimal sensor performance.
Fig. 5(c–f) illustrate the optimization process for the pitch, air hole diameter, and channel height of the sensor. First, we varied the pitch size and measured the wavelength sensitivity for each size (Fig. 5(c)). The sensor exhibited maximum wavelength sensitivity at a pitch of 9 μm, with sensitivities of 80000 nm per RIU, 103
000 nm per RIU, 112
000 nm per RIU, 127
000 nm per RIU, 136
000 nm per RIU, 130
000 nm per RIU, and 108
000 nm per RIU for pitch sizes of 8 μm, 8.4 μm, 8.8 μm, 8.9 μm, 9 μm, 9.1 μm, and 9.5 μm, respectively. Next, we optimized the diameter of the large air holes (Fig. 5(d)). The analyzed diameters were 6.3 μm, 7.2 μm, 7.65 μm, 8.1 μm, and 8.55 μm, yielding sensitivities of 130
000 nm per RIU, 135
000 nm per RIU, 137
000 nm per RIU, 136
000 nm per RIU, and 131
000 nm per RIU, respectively. The optimal diameter was 7.65 μm, providing the highest sensitivity. We then analyzed the sensitivity for varying diameters of the small air holes (Fig. 5(e)). Diameters of 0.9 μm, 1.8 μm, 2.7 μm, 3.06 μm, and 3.6 μm resulted in sensitivities of 113
000 nm per RIU, 115
000 nm per RIU, 137
000 nm per RIU, 140
000 nm per RIU, and 120
000 nm per RIU, respectively. The maximum sensitivity was achieved with a small air hole diameter of 3.06 μm. Finally, we optimized the distance between the center and the plasmonic layer (Fig. 5(f)). Distances of 4.5 μm, 5.4 μm, 6.3 μm, and 7.2 μm resulted in sensitivities of 137
000 nm per RIU, 143
000 nm per RIU, 140
000 nm per RIU, and 115
000 nm per RIU, respectively. The optimal distance was determined to be 5.4 μm, providing the highest sensitivity. Through this optimization process, we achieved a maximum wavelength sensitivity of 143
000 nm per RIU.
In Fig. 6, we analyze how noise affects the performance of the sensor, particularly focusing on the confinement loss (CL), measured in dB cm−1. Fig. 6(a) examines the change in CL as a function of the small air hole size for two refractive indices (RIs) of 1.34 and 1.35. For the normal case, the maximum losses are 0.4797 dB cm−1 for RI 1.34 and 0.6776 dB cm−1 for RI 1.35. When noise is introduced, the confinement loss increases: with −6% noise, the maximum loss rises to 0.6462 dB cm−1 for RI 1.34 and 0.9160 dB cm−1 for RI 1.35; at −12% noise, the losses further increase to 0.8375 dB cm−1 for RI 1.34 and 1.1903 dB cm−1 for RI 1.35; with +6% noise, the maximum loss decreases to 0.3630 dB cm−1 for RI 1.34 and 0.5111 dB cm−1 for RI 1.35; and with +12% noise, it decreases even further to 0.2324 dB cm−1 for RI 1.34 and 0.3254 dB cm−1 for RI 1.35. These changes represent a 35% increase at −6% noise, a 74% increase at −12% noise, a 24% decrease at +6% noise, and a 51% decrease at +12% noise compared to the normal case.
Fig. 6(b) shows that amplitude sensitivity (AS) remains largely unaffected by variations in the air hole size. Meanwhile, Fig. 6(c) focuses on the impact of position noise on the confinement loss. When position noise is applied to the small air hole, we observe significant variations in CL, with a 12% change in position leading to a 30% change in CL, while the resonant wavelength remains constant. For position noise at different levels, the maximum losses for RI 1.34 are: normal case 0.4797 dB cm−1, −5% noise 0.4334 dB cm−1, −12% noise 0.3813 dB cm−1, +5% noise 0.5343 dB cm−1, and +12% noise 0.6248 dB cm−1, representing a 9.7% decrease at −5% noise, a 20.5% decrease at −12% noise, an 11.4% increase at +5% noise, and a 30.3% increase at +12% noise compared to the normal case.
In Fig. 6(d), we investigate the influence of air hole diameter on the interaction between the light and the plasmonic material. As the diameter increases, more light interacts with the analyte, resulting in higher peak losses. Specifically, a 12% increase in the air hole diameter leads to a 70% increase in peak loss at the resonant wavelength compared to the optimal diameter. For the large air hole case at RI 1.34, the maximum losses at various noise levels are: normal case 0.4797 dB cm−1, −6% noise 0.3687 dB cm−1, −12% noise 0.6336 dB cm−1, +6% noise 0.8505 dB cm−1, and +12% noise 0.2887 dB cm−1, indicating a 23.2% decrease at −6% noise, a 32% increase at −12% noise, a 77% increase at +6% noise, and a 39.9% decrease at +12% noise compared to the normal case. Notably, these changes in diameter do not affect the wavelength sensitivity, emphasizing the sensor's robustness in terms of its wavelength response despite variations in structural parameters.
The Fig. 7 explores the effects of pitch and channel height (CH) on the confinement loss (CL) in a photonic crystal fiber (PCF) sensor, using RI 1.34 for analysis. Fig. 7(a) examines how pitch variations influence the confinement loss. In the normal case, the CL is 0.4797 dB cm−1, and it increases by 22.3% (0.5872 dB cm−1) under −3% noise. Under −6% noise, the CL decreases to 0.4154 dB cm−1, reflecting a 13.4% decrease. Meanwhile, for +3% noise, the CL is 0.4878 dB cm−1, showing a 1.7% increase, and under +6% noise, the CL drops to 0.4466 dB cm−1, indicating a 6.9% decrease. These results demonstrate that changes in pitch significantly affect the confinement loss, although the resonant wavelength remains unaffected.
![]() | ||
Fig. 7 (a) Pitch tolerance on the confinement loss of RI 1.34 with in ±6%. (b) Channel distance tolerance from center of the plasmonic layer. |
Following this, Fig. 7(b) discusses the influence of channel height (CH) on confinement loss. In the normal case, the CL is 0.4797 dB cm−1, and for −3% noise, it slightly increases to 0.4930 dB cm−1 (a 2.7% increase). For +3% noise, the CL decreases slightly to 0.4766 dB cm−1 (0.6% decrease), and for +6% noise, it increases to 0.4821 dB cm−1 (0.5% increase). However, under −6% noise, the CL rises significantly to 0.5289 dB cm−1, showing an 8.2% increase. These variations indicate that as the channel height decreases, the confinement loss increases due to the stronger evanescent field interacting with the metal layer. Despite this, the resonant wavelength remains stable even with noise variations up to ±6%, highlighting the sensor's robustness against such structural changes. Both pitch and channel height impact the confinement loss, with pitch causing more substantial variations. However, the stability of the resonant wavelength under different noise conditions reinforces the sensor's reliability for practical applications.
Structure | RI range | WS (nm per RIU) | AS (RIU) | Resolution (RIU) | FOM | Ref. |
---|---|---|---|---|---|---|
Copper-graphene-based PCF biosensor | 1.33–1.37 | 2000 | 140 | 5.0 × 10−5 | NA | 29 |
Ultra-low loss SPR PCF | 1.34–1.37 | 8500 | 335 | 1.16 × 10−5 | NA | 10 |
Highly sensitive gold coated SPR PCF | 1.35–1.41 | 14![]() |
4738 | 6.9 × 10−6 | 387 | 13 |
V-shape SPR sensor | 1.29–1.44 | 88![]() |
3136 | 1.14 × 10−6 | 1517 | 7 |
Dual cluster and dual array-based PCF-SPR biosensor | 1.32–1.43 | 80![]() |
3807 | 1.24 × 10−6 | 2115 | 14 |
Highly sensitive SPR PCF (gold coated) | 1.32–1.43 | 36![]() |
5269 | 2.74 × 10−6 | 744 | 15 |
(AZO coated) | 1.19–1.42 | 8500 | 3593 | 1.18 × 10−5 | 413 | 15 |
Arc-shaped gold-coated PCF SPR | 1.32–1.37 | 14![]() |
109 | 7.09 × 10−6 | NA | 30 |
This work | 1.32–1.44 | 143![]() |
6242 | 6.99 × 10−7 | 2600 |
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