Xiaodong
Yu‡
ab,
Jihao
Fan‡
ab,
Shengquan
Zheng
ab,
Linlin
Ma
ab,
Xiaojing
Liu
ab,
Yue
Wu
ab,
Chuangqi
Zhao
*a and
Lei
Jiang
a
aSchool of Chemistry and Materials Science, University of Science and Technology of China, Hefei 230026, China. E-mail: zhaochuangqi@ustc.edu.cn
bSuzhou Institute for Advanced Research, University of Science and Technology of China, Suzhou, Jiangsu 215123, China
First published on 5th December 2024
High strength/toughness nanocomposites are increasingly in demand due to the development needs of high-end applications. However, the aggregation and random orientation of nanofillers and the weak crosslinking of the polymer matrix lead to the degradation of the mechanical properties of nanocomposites. Here, we present a strategy to prepare chitosan-based nanocomposites with aligned nanosheets via the in situ photo-crosslinking of modified chitosan. The well-dispersed and highly aligned nanosheets, as well as the dense covalently crosslinked network between the modified chitosan chains, effectively improve the mechanical properties of the prepared nanocomposites. For example, the chitosan-based nanocomposite films exhibit a tensile strength of up to 340.6 ± 13.4 MPa, a Young's modulus of 8.2 ± 0.2 GPa and a toughness of 22.0 ± 2.5 MJ m−3, which are 4.2, 4.8 and 1.8 times higher, respectively, than those of pure chitosan films. Moreover, the thermal decomposition temperature of the chitosan-based nanocomposite films reaches 286.8 °C, which is 48.5 °C higher than that of pure chitosan films. We consider that our strategy, which constructs a crosslinked chitosan structure with aligned nanofillers, could lead to the development and application of the bio-based composites with excellent mechanical properties.
Here, we present a strategy to prepare chitosan-based nanocomposite films with aligned montmorillonite (MMT) nanosheets by the in situ photo-crosslinking of methacrylic acid (MA)-grafted chitosan (MAC). The prepared nanocomposite films exhibit a tensile strength of 340.6 ± 13.4 MPa, a Young's modulus of 8.2 ± 0.2 GPa and a toughness of 22.0 ± 2.5 MJ m−3. Even under conditions of 80% relative humidity, the tensile strength, Young's modulus and toughness of the prepared nanocomposite films are 126.6 ± 1.4 MPa, 2.0 ± 0.1 GPa and 26.6 ± 0.4 MJ m−3, respectively. Moreover, the thermal decomposition temperature of the chitosan-based nanocomposite films is increased to 286.8 °C. This strategy could simultaneously improve the mechanical properties, thermal stability, and high moisture resistance of the chitosan-based nanocomposite materials. We believe it can be applied to prepare a wide range of bio-based composites with high mechanical properties.
I = I0 + A![]() ![]() |
ATR FTIR spectra were obtained using an iN10 infrared microscope. AFM images were obtained using a Bruker Multimode 8, operated in tapping mode at a scan rate of 1 Hz. The transmittance spectrum was obtained using a 3600 ultraviolet-visible spectrometer (SHIMADZU company in Japan). Taking air as a reference, the transmission spectra of different films were recorded in the wavelength range of 300–800 nm. The thermal decomposition temperature spectra were obtained using a TG 209 F3 Tarsus (https://netzsch.cnreagent.com/product_10540.html) (NETZSCH). The sample was placed in an alumina crucible and heated from 30 °C to 950 °C at a rate of 5 °C min−1 with a nitrogen flow rate of 30 mL min−1.
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Fig. 2 Mechanical properties of the nanocomposite films at 25 °C and 20% relative humidity. (a) Tensile stress–strain curve of the MAC/MMT composite films with different weight percentages of MMT nanosheets. (b) The toughness of the nanocomposite films with different weight percentages of MMT nanosheets. (c) The strength and moduli of the nanocomposite films with different weight percentages of MMT nanosheets. (d) The strength and moduli of various different prepared films. (e) The transparency of the nanocomposite films obtained from the superspreading strategy and partial spreading strategy. (f) Comparison of the strength and moduli of nanocomposite films doped with different nanofillers. The constitution of all the reaction solutions and the detailed mechanical properties data are listed in the ESI Tables S2–S5.† Error bars, ±0.1 s. |
In order to evaluate the influence of the crosslinking on the mechanical properties of the chitosan, we prepared pure chitosan films and MAC films (Tables S1 and S2†). We found that the MAC film with a concentration of 0.75% exhibits a tensile strength of up to 173.4 ± 10.2 MPa, a Young's modulus of 3.4 ± 0.1 GPa and a toughness of 17.3 ± 1.1 MJ m−3, which are 2.1, 2.0 and 1.2 times higher, respectively, than those of the pure chitosan films (Fig. S5 and S6†). In addition, the nanosheet content in the nanocomposite films is crucial to their mechanical properties. We prepared MAC/MMT films with different MMT weight percentages to explore the optimal MMT content. The MAC/MMT film with 3 wt% MMT (MAC/MMT-3 wt%) has the best mechanical properties, and its tensile strength, Young's modulus and toughness reach 340.6 ± 13.4 MPa, 8.2 ± 0.2 GPa and 22.0 ± 2.5 MJ m−3, respectively (Table S3†). This shows that the strength and Young's modulus of the MAC/MMT-3 wt% nanocomposite films are 4.2 times and 4.8 times higher than those of pure the chitosan films, respectively (Fig. 2a–c). However, as the MMT content is further increased, the mechanical properties of the films worsen, which may be attributed to the aggregation of MMT in the chitosan solution (Fig. S7†).17
In addition, we also fabricated some partially spread nanocomposite films (PS-MAC/MMT), the films are made from a partial spreading and photo-crosslinking process, and some non-photo-crosslinked nanocomposite films (US-MAC/MMT) where the films made by superspreading the reaction solution but the photo-crosslinking step is omitted (Fig. S9†). By comparing these prepared films, we found that the tensile strength of the MAC/MMT nanocomposite films is 1.8 and 1.6 times that of the PS-MAC/MMT and the US-MAC/MMT nanocomposite films, respectively (Fig. 2d and Table S4†). Meanwhile, the transmittance spectra shows that the MAC/MMT nanocomposite films have a transmittance of approximately 70–80% in the visible light range, while the PS-MAC/MMT composite films have a transmittance of only 30–50% (Fig. 2e), indicating that the MMT nanosheets in the MAC/MMT nanocomposite films have a high level of dispersion and are well-orientated.18 By summarizing the chitosan-based composite materials with excellent mechanical properties reported in other literatures and comparing them with our nanocomposite films, we can conclude that our prepared nanocomposite films are extremely strong and have an excellent modulus (Fig. 2f and Table S5†).
To explore the impact of the crosslinking on the mechanical properties of the polymer network, we performed Fourier-transform infrared (ATR FTIR) spectroscopy and X-ray diffraction (XRD) on the MAC films and MAC/MMT nanocomposite films. The ATR FTIR spectra of the MAC/MMT nanocomposite film does not have an absorption peak at 1616.1 cm−1 corresponding to the CC bond whilst it has an enhanced peak at 2885.2 cm−1 corresponding to the CH2 groups, thus indicating that the crosslinking reaction had successfully occurred. In addition, the peaks at 794.5 cm−1 and 3621.8 cm−1 reflect the stretching vibrations of the Si–O and the –OH groups of MMT, respectively, which indicates the existence of strong hydrogen bonding interactions between the MMT and CS in the MAC/MMT nanocomposite film (Fig. 3a). Moreover, the appearance of a new peak at 3.81 degrees in the XRD pattern also verifies the presence of strong hydrogen bonding interactions between MMT and CS (Fig. 3b). These covalent bonds, and interfacial connections such as hydrogen bonds, construct a strong and dense network, which effectively prevents molecular chain slippage and interface slippage.19 Additionally, we characterized the CS, MAC, and MAC/MMT nanocomposite films using thermogravimetric analysis (TGA). The decomposition temperature of the MAC/MMT nanocomposite film is 286.8 °C, which is 48.5 °C higher than that of the pure chitosan film (Fig. 3c). This enhancement could be attributed to the higher bond dissociation energies of the covalent crosslinked bonds and the strengthened MMT-interface connections. Moreover, we studied the cross-sectional morphology of the CS, MAC and MAC/MMT films and their mechanical properties using scanning electron microscopy (SEM). As shown in Fig. 3d–f, the cross-section of MAC film is obviously changed, showing a more compact and orderly network structure than the pure chitosan film. This suggests that the crosslinking reaction effectively enhanced the structural integrity of the film. Furthermore, the cross-section of the MAC/MMT nanocomposite film exhibited a clear layered structure, indicating that the MMT nanosheets are orderly arranged in the cross-linked chitosan matrix, which may contribute to the dissipation of fracture energy.
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Fig. 3 Structural characterization and thermal analysis of the nanocomposite films. (a) FTIR spectra of the prepared films. (b) XRD patterns of the prepared films. (c) TGA of the prepared films. (d) SEM image of the pure chitosan film. (e) SEM image of the MAC film. (f) SEM image of the MAC/MMT nanocomposite film. All the detailed mechanical properties data is listed in ESI Table S6.† |
In addition to the crosslinked network and interface interactions, we consider that the enhancement in mechanical properties can also largely be attributed to the synergistic effects of the highly ordered structure as well as the strong interactions between the MMT nanosheets and the polymer chains.20,21 In particular, the highly ordered alignment of the nanosheets is one of the key factors for excellent mechanical properties.14,22–25 To verify our hypothesis, the highly aligned MMT nanosheets were then systematically characterized using transmission electron microscopy (TEM) and small-angle X-ray scattering (SAXS). As shown in Fig. 4a, TEM images of the cross-section reveal the aligned nature of the MMT nanosheets in the MAC/MMT nanocomposite films prepared by the superspreading method. In contrast, the PS-MAC/MMT nanocomposite films have randomly distributed MMT nanosheets (Fig. 4b). The degree of orientation of the MMT nanosheets was further quantitatively evaluated using SAXS analysis. The 2D SAXS pattern of the MAC/MMT nanocomposite films shows two strong diffuse spots in the equatorial direction. The corresponding azimuthal angle (φ) plot features two sharp peaks at φ = 90° and 270°. The calculated orientation order parameter (f) is as high as 0.94, indicating that the MMT nanosheets are well-assembled (Fig. 4a). In contrast, the PS-MAC/MMT nanocomposite films show an isotropic scattering pattern, a relatively flat φ plot and a small f value (0.37; Fig. 4b), indicating a random distribution of the MMT nanosheets. Moreover, we also fabricated nanocomposite films with different weight percentages of MMT nanosheets (1–5 wt%) using the superspreading strategy. The corresponding TEM and SAXS images showed a highly ordered assembly of MMT nanosheets in all the nanocomposite films (Fig. 4c and d, Fig. S10 and Table S7†). These results indicate that the high f value confirms that the superspreading strategy can achieve a highly ordered arrangement of MMT nanosheets. Because of the high degree of orientation of the nanosheets in the MAC/MMT nanocomposite films, which greatly decreases the light scattering between the nanosheets, the obtained MAC/MMT nanocomposite film is more transparent than the PS-MAC/MMT nanocomposite film, which has a random distribution of MMT nanosheets (Fig. 2f, Table S8†). Meanwhile, the 2D aligned MMT nanosheets lead to better stress transfer properties, allowing higher stiffness at the same level of reinforcement.26
In order to further study the influence of a high relative humidity on the mechanical properties of the CS, MAC, and MAC/MMT films, we assessed the changes in the mechanical performance of these films by simulating different humidity environments (Fig. S11–S15 and Tables S9–S12†). The effect of the relative humidity on the mechanical properties of these films is shown in Fig. 5. As the relative humidity increased, the mechanical properties of the CS, MAC, and MAC/MMT nanocomposite films significantly worsened, while the percentage of elongation at break gradually increased. When the relative humidity reached 80%, the tensile strength and Young's modulus of the MAC/MMT-3% nanocomposite films decreased to 126.6 ± 1.4 MPa and 2.0 ± 0.1 GPa, respectively. Remarkably, these values are 2 times and 2.5 times higher than those of the pure CS film (Fig. 5a and b). Moreover, the percentage of breaking elongation of the MAC/MMT nanocomposite films with different contents increased to about 30% (Fig. S14, Table S12†). The reduction in mechanical performance and the increase in the percentage of breaking elongation are due to the fact that high relative humidity can promote the hydration and bonding of chitosan film molecules, leading to a loose structure of the film material, thereby reducing its tensile strength, Young's modulus, and worsening its other mechanical properties.27,28 Furthermore, the internal elastic limit of the film material also decreases, making the molecular chains more easily elongated.29 Gennadios reported that films exhibiting a high percentage of elongation at break will break under a low load.30 These results could be attributed to the structural modifications of the films by water, which confers enhanced ductility to the polymeric structure.31
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Fig. 5 Characterization of the mechanical properties at high relative humidity. (a) Strength of the films under increasing relative humidity (20%, 40%, 80%). (b) Modulus of the films under increasing relative humidity (20%, 40%, 80%). (c) Strength and modulus of the MAC/MMT nanocomposite films with different weight percentages of MMT nanosheets (relative humidity 40%). (d) Strength and modulus of the MAC/MMT nanocomposite films with different weight percentages of MMT nanosheets (relative humidity 80%). The constitution of all the reaction solutions and the detailed mechanical properties data are listed in ESI Tables S8–S11.† Error bars, ±0.1 s.d. |
The structure of CS is rich with hydrophilic groups (such as –OH and –NH2), and thus shows strong hydrophilicity. After the addition of MA, the acid anhydride of MA reacts with the amino group (–NH3+) in the CS molecule, which enhances the interconnectivity between the CS polymer chains and reduces the mobility of the molecular chains.16 In addition, the MAC film with amidation leads to the reduction of the free amino groups, which reduces the ability of CS to form hydrogen bonds with water molecules, thus reducing the hydrophilicity of the film (Fig. S16†). These results are similar to the experimental findings on water absorption performance. Consistent with the expected trend, the water absorption (S%) of the MAC/MMT-3% nanocomposite film is notably lower than that of the CS film (Fig. S17†). As the MMT content in the MAC/MMT films increased, the S% value first decreased and then increased. Clearly, the MMT dispersed within the crosslinked chitosan network can restrict the mobility of the chitosan chains through hydrogen interactions, effectively preventing the swelling or dissolution of the composite films in water. Nevertheless, for the MAC/MMT-5% nanocomposite film, the excessive MMT may interfere with the hydrogen bonding interactions with the chitosan functional groups, thereby weakening the degree of intermolecular bonding.32
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nr04492d |
‡ These authors contributed equally to this work. |
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