Gui-han Zhaoab,
Ya-ya Maa,
Yuan Rena,
Jun Xiaoa,
Wen-Long Mo*ab,
Jia Guo*b,
Xian-Yong Wei
a,
Xing Fan
a and
Akram Naeem
c
aState Key Laboratory of Carbon Based Energy Resource Chemistry and Utilization, Xinjiang Key Laboratory of Clean Coal Transformation and Chemical Process, College of Chemical Engineering, Xinjiang University, Urumqi, 830017, Xinjiang, China. E-mail: mowenlong@xju.edu.cn
bXinjiang Energy Co., LTD, Urumqi, 830000, Xinjiang, China
cSchool of Chemical Engineering, Minhaj University Lahore, Lahore, 54000, Punjab, Pakistan
First published on 7th January 2025
Pakistani lignite (PLC) was thermally dissolved at 300 °C using isopropanol (IPA) to obtain a soluble portion (SP) and insoluble portion (ISP). Proximate analysis, ultimate analysis, Fourier transform infrared spectrometry (FTIR), thermogravimetric analysis (TG-DTG) and pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) results were compared to explore the influence of the thermal dissolution process on the pyrolysis for PLC and ISP. Results showed that the thermal dissolution process mainly dissolved some light components of low-rank coal, and more phenols, aldehydes, esters and ethers were found in the SP, indicating that low-carbon alcohols can break the ether bridge bond in coal and generate oxygen-containing organic compounds (OCOCs). Compared with PLC, ISP had better thermal stability, low activation energy and pre-exponential factor. Furthermore, thermal dissolution dissolves small molecular compounds in coal channels, enlarges the pore structure and mass transfer rate, and enables the compounds produced in the pyrolysis process to diffuse to the surface of coal faster. On the other hand, IPA could be used as a hydrogen supply solvent to weaken the oxygen bridge bond in the macromolecular structure of coal, so that it is easier to break during pyrolysis. Thus, it was demonstrated that the low molecular weight compounds have a significant effect on the low temperature pyrolysis characteristics of PLC, and these two processes could potentially improve the added value of coal.
Thermal dissolution of coals is considered an effective method for efficiently utilizing coals.5 It separates the soluble portion (SP) from the coal macromolecular skeleton by placing the coal sample and solvent in a reactor under an inert atmosphere, and the temperature is usually set tobelow 300 °C. Compared with extraction, an increase in temperature can reduce the viscosity and surface tension of the used solvent and an increase in pressure is conducive to bubble dissolution. It can effectively weaken and destroy the non-covalent bond interactions between organic compounds, such as hydrogen bonding, dispersion force, and dipole moment, so that the SP can be completely dissolved.6 This method can be used to analyze the composition and structure characteristics of the organic compounds in coal, while keeping the main structure of coal intact as much as possible.7 There are literature reports on separately developed “ash-free coal” and “variable temperature thermal dissolution technology” approaches. The use of inert solvents with high boiling points (such as tetrahydronaphthalene and 1-methylnaphthalene) can convert over 60% of the organic matter in low rank coal into soluble organics without using H2 and catalysts.8,9 However, the boiling points of these solvents are too high and the process is expensive, which is not conducive to the separation of the soluble portion and the used solvent, presenting difficulties for the analysis and further processing and utilization of the thermal dissolution compounds.
To overcome the shortcomings of high boiling-point solvents, low boiling-point solvents that are easily recycled are increasingly being used in thermal dissolution research of coal. Commonly used thermal dissolution solvents include non-polar solvents (n-hexane, benzene, toluene, cyclohexane, etc.) and polar solvents (methanol, ethanol, isopropanol, etc.).10–13 Ma et al.14 used petroleum ether, methanol and carbon disulfide/acetone (CS2/AC) to extract Hefeng bituminous coal step-by-step, and the results showed that methanol presented a higher extraction rate, while CS2/AC was more conducive to the dissolution of alcohols. Zhang et al.15 used methanol, toluene, and acetone as solvents to obtain soluble oxygen-containing organic compounds from soft coal and hard coal with ultrasound, thermal dissolution, and ultra-high pressure extraction methods. It has been found that most of the oxygen atoms in oxygen-containing organic compounds in low-rank coal exist on the side chains of aromatic structures. Hu et al.4 used Naomaohu lignite for sequential dissolution with cyclohexane, ethanol and isopropanol at 300 °C to affect the structure and pyrolysis characteristics of lignite. Results showed that the yield of isopropanol was the highest. Furthermore, sequential thermal dissolution is beneficial for the pyrolysis of lignite, and can break some noncovalent bonds and weaken covalent bonds. As mentioned above, the yield of soluble organic matter in polar solvents is relatively higher than that in non-polar solvents.
Mild thermal dissolution can obtain some (∼40%) high value-added soluble organics from coal, while about 60% of the insoluble parts (including the macromolecular network skeleton) in coal is still not being utilized. Coal pyrolysis refers to a series of complex physical–chemical changes when coal is heated to a higher temperature under isolated air or an inert atmosphere.16,17 Low-to-medium temperature pyrolysis can obtain high value-added tar, high calorific pyrolysis gas, and semi-coke, which is the main thermochemical conversion method for the efficient and clean utilization of medium and low rank coals.18–25 Li et al.26 first used n-hexane to thermally dissolve Hongliulin coal at 260–340 °C to obtain thermally soluble matter and insoluble parts at different temperatures, and used a fixed bed reactor to pyrolyze Hongliulin coal and its insoluble parts to obtain pyrolysis products. Analysis of the pyrolysis products revealed the structural and compositional characteristics of the insoluble portions, which showed that the yields of pyrolysis liquid and gaseous products from the thermal dissolution residues decreased with rising thermal dissolution temperature. Therefore, through the thermal dissolution of coal, organic chemicals with lower molecular weight can be obtained under milder conditions. Then, the thermal-dissolved residue is selectively pyrolyzed to obtain pyrolysis oil with relatively simple components through medium and low temperature pyrolysis, which can further produce clean liquid fuels with high added value through hydrogenation and other means. In general, this multistage treatment method can make comprehensive use of coal resources.
In this research, Pakistan lignite (PLC) was thermally dissolved with isopropanol at 300 °C to obtain the soluble portion (SP) and insoluble part (ISP). The characteristics of the SP composition were investigated and analyzed by GC/MS method. The basic features of PLC and ISP were characterized by proximate analysis, ultimate analysis, FTIR, and TG-DTG methods. Finally, the fast pyrolysis will be performed by Py-GC/MS at 450 °C, and the differences in the composition and products distribution will be compared to explore the influence of thermal dissolution process on the pyrolysis of coal.
Sample | Proximate analysis | Ultimate analysis (daf) | St,d | H/C | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Mad | Ad | VMdaf | FCdafdiff | C | H | N | Odiff | |||
a ad: air-dry basis; daf: dry and ash-free basis; diff: by difference. | ||||||||||
PLC | 5.92 | 9.29 | 46.69 | 53.31 | 65.93 | 4.11 | 0.79 | >28.07 | 1.10 | 0.75 |
ISP | 4.73 | 15.69 | 40.12 | 59.88 | 67.31 | 4.36 | 1.14 | >23.53 | 3.66 | 0.78 |
The thermal dissolution products SP was analyzed using GC/MS (Agilent 7890/5795). The instrument was equipped with an HP-5MS chromatographic column, and high-purity helium gas (1 mL min−1) was used as the carrier gas. The inlet temperature was set at 250 °C with a temperature program of 60 °C for 3 min, followed by a ramp rate of 10 °C min−1 up to 300 °C for 10 min. The split ratio was 20:
1, and the mass scan range was set from 35 to 800 μ. The fast pyrolysis experiment was performed by an EGA/PY-3030D pyrolyzer, and the volatile characteristic components of PLC and ISP were analyzed qualitatively and quantitatively.
In Tables S6–S12,† the OCOCs in SP can be divided into 7 kinds of alcohols, ketones, esters, phenols, aldehydes, ethers and other compounds (OTCs), as shown in Fig. 4, and the relative contents of these OCOCs are 9.92%, 22.84%, 1.15%, 47.85%, 4.15%, 2.86% and 11.21%, respectively.
Therefore, it can be seen from the above results that there are many types and contents of phenolic compounds in SP, and their formation is mainly related to the structure of aromatic ethers and esters in coal. IPA, as a nucleophilic reagent and hydrogen donor reagent, can attack the aromatic ether and aromatic ester bonds in the structure of coal macromolecules, resulting in the formation of phenoxy radicals after their rupture and the formation of more phenolic compounds by combining with the hydrogen providedby IPA. The breakage of the aromatic ether bond during thermal dissolution and its possible pathway for the formation of phenolic compounds are shown in Scheme 1.
Literature studies have shown that the main functional groups of organic oxygen in low-rank coals are hydroxyl, carboxyl, carbonyl, and oxygen-containing bridging bonds.28 The oxygen content in PLC is relatively high (>28.07%); thus, it is speculated that there are more oxygen-containing functional groups in the coal. Meanwhile, the oxygen content in ISP significantly decreased (>23.53%) after thermal dissolution. This may be due to the breaking of carbon oxygen bridge bonds during the thermal dissolution process, resulting in the release of more oxygen-containing compounds. This is consistent with the high content of oxygen-containing molecules in GC-MS and the strong intensity at 1340–1000 cm−1 in FTIR.
In addition, the relative content of N and S elements in ISP is significantly higher than that in PLC. This may be due to the cracking reaction of organic matter during coal thermal dissolution, releasing hydrocarbons and oxygen-containing compounds, resulting in a relative increase in the content of N and S elements. It is worth noting that the H/C ratio increased from 0.75 in PLC to 0.78 in ISP, indicating that IPA can dissolve some compounds containing aromatic rings, which may be cyclic or unsaturated molecules.
According to Table 2, the peaks at 3600–3000 cm−1 were attributed to –OH, and the relative contents of OH–π, OH–OH and OH–N decreased by 16.37%, 3.2% and 6.4%, respectively. The relative contents of OH-ether O and cyclic OH increased by 6.27% and 19.7%, respectively. This shows that the thermal dissolution process breaks most of the hydrogen bonds in the coal, and facilitates the dissolution of phenolic compounds. The absorption peaks at 3000–2800 cm−1 were ascribed to aliphatic groups. Compared with PLC, the relative content of the asymmetric stretching vibration of CH3 in ISP is higher, while other functional groups are reduced, indicating that the fatty hydrocarbon and the compound fatty side chains in ISP are more abundant.
Peak | Assignment | BER (kJ mol−1) | PTR (°C) | Area (%) | |
---|---|---|---|---|---|
PLC | ISP | ||||
a BER: bond energy range; PTR: peak temperature range. | |||||
1 | Release of combined water and decarboxylation | <150 | <300 | 9.22 | 10.47 |
2 | Cracking of weak covalent bonds (>Cal–O–, >Cal–N< or >Cal–S–) | 150–230 | 325–425 | 8.50 | 9.40 |
3 | Cracking of strong covalent bonds (>Cal–Cal < or > Cal–H–) | 210–230 | 450–500 | 52.85 | 55.89 |
4 | Cleavage of strong covalent bonds (>Car–Cal<, >Car–O– or > Car–S–) | 300–430 | 525–600 | 17.16 | 13.27 |
5 | CO and CO2 release from carbonate decomposition | >400 | 625–710 | 7.37 | 7.00 |
6 | Condensation of aromatic rings to release H2 | >725 | 4.90 | 3.96 |
For the vibration absorption peak of oxygen-containing functional groups in the 1800–1030 cm−1 region, the relative contents of carboxylic acid CO in ISP decreased from 10.26% to 5.82%, while the stretching vibration of C–OH in phenols and C–O in esters decreased by 6.49% and 7.27%, respectively. This indicates that a large amount of phenolic, aldehyde, ester, and ether compounds were generated during the thermal dissolution process, which is consistent with the high content of oxygen-containing compounds in GC-MS. The absorption peaks at 900–720 cm−1 were ascribed to the aromatic ring structures, and the isolated aromatic hydrogens (1H) and three adjacent hydrogens per ring (3H) in ISP increased by 19.15% and 3.89%, respectively, while two adjacent hydrogens per ring (2H) and four adjacent hydrogens per ring (4H) decreased by 20.18% and 2.86%. It might be concluded that the substitution of aromatic side chains leads to an increase in aliphatic compounds in ISP, resulting in enhanced symmetric and asymmetric stretching vibrations of C–H in alkanes near 2993 cm−1 and 2876 cm−1.
To study the information of covalent bonds in PLC and ISP, DTG profiles were fitted to six sub-curves with Peakfit 4.0, and the results are listed in Fig. 8 and Table 2. Peak 1 (30–330 °C) is considered as the emission of bound water and decomposition of carboxy groups. The mass losses of PLC and ISP were 9.22% and 10.47%, respectively, illustrating that thermal dissolution can effectively remove moisture and small molecules in PLC. According to FTIR analyses, the contents of carboxylic compounds in PLC are higher. It is evident that PLC mainly underwent decarboxylation reaction during this stage.
The temperature range of 330–600 °C mainly corresponded to the thermal-cracking of network organics. In detail, peak 2 can be assigned to the breakage of the >Cal–X (X = O–, N< and S<) bond, and the mass losses of PLC and ISP were 8.50% and 9.40%, respectively. According to proximate analyses, the contents of N and S elements in ISP are higher, demonstrating that the samples mainly underwent the cleavage of >Cal–N< and >Cal–S– bonds, while the contents of the oxygen-containing organic compounds in PLC are higher, and the cleavage of >Cal–O– bonds mainly occurs. In addition, peak 3 belongs to the cleavage of strong covalent bonds, such as >Cal–Cal< and >Cal–H–. Meanwhile, the mass losses of PLC and ISP were 52.85% and 55.89%, respectively, illustrating higher contents of aliphatic compounds in ISP, consistent with the FTIR. As the pyrolysis process proceeds, the cleavage of >Car–O– >Car–S–, and >Car–Cal< bonds in lignite occurs in the region of peak 4.
Peaks 5 and 6 could be attributed to the last stage of the complex pyrolysis reaction, which is usually thought to be the decomposition of minerals and condensation of polycyclic aromatic compounds, respectively. In this high temperature range, the decomposition of carbonates may produce CO2.
The relative content distributions of the pyrolysis products of PLC and ISP are shown in Fig. 11. Compared with PLC, the contents of alkanes in ISP increased from 30.62% to 49.75%. It can be inferred that alkanes might derive from the emission of low molecules (especially for PLC) and the Cα–Cβ bond breakage of aliphatic side chains on the aromatic ring.4 In addition, 43 kinds of OCOCs were detected in PLC, accounting for 42.87%, and 31 kinds were detected in ISP, with a relative content of 21.78%. This indicates that the IPA thermal dissolution process has partially separated the OCOCs in coal.
Fig. 12 shows the possible broken mechanisms of PLC and ISP during fast pyrolysis at 450 °C. Combined with the DTG analyses, the pyrolysis below 350 °C mainly results in non-covalent bond, and the fatty side chain fracture and the partial oxygen-containing functional group decomposition. Above 350 °C, the covalent bond fracture occurs in PLC, and the cracking of the macromolecular skeleton is intensified. As shown in the figure, PLC generates more aliphatic hydrocarbons and OCOCs through the breaking of chemical bonds, such as –O–R, –CH2–CH2–, Ar–C– and Ar–O–. In contrast, there has been an increase in alkane compounds and a relative decrease in oxygen-containing compounds in ISP. This is probably due to the formation of hydrocarbons attributed to the cleavage of fatty side chains, the alkyl bridges connected to aromatic structures, and the aryl alkyl ether bonds.
For further analysis and comparison, the distributions of the different classes (a) and kinds (b) of OCOCs in PLC and ISP are compared, as shown in Tables S19–S25† and Fig. 13. In detail, the content of alcohol increases, while the content of some carboxylic acids decreases. It is speculated that a large number of phenolic compounds are extracted during the thermal dissolution process, resulting in a large number of carboxylic groups in the coal macromolecular groups being exposed and further decomposed into alcohol under heat. It can be seen from Fig. 13b that the types of compounds in both alcohols and phenols decreased, indicating that the oxygen bridge bonds were selectively weakened after thermal dissolution. Furthermore, the broken bonds in the pyrolysis process were more concentrated, resulting in simpler product composition.
The kinetic method can be used for further analysis and comparison.29–32 As shown in Fig. 14, the pyrolysis conversion-temperature relationship be divided into three stages. Combined with Fig. 12, the maximum weight loss rate peak is mainly located in the second stage (T400–T550), which is the main pyrolysis temperature segment. Based on the Coats-Redfern method, the reaction order (RO) (n = 1, 2 and 3) was used for kinetic analysis of the pyrolysis process. The pyrolysis kinetics fitting diagram is shown in Fig. 15, and the relevant parameters of the pyrolysis kinetics are shown in Table 3. It can be seen that the best fit is n = 3. Compared with PLC (E = 83.15 kJ mol−1 and A = 120161.80 min−1), the activation energy and pre-exponential factor of ISP (72.31 kJ mol−1 and 30
092.54 min−1) decreased. It might be inferred that thermal dissolution dissolves small molecular compounds in coal channels, enlarges the pore structure and mass transfer rate, and enables the compounds produced in the pyrolysis process to diffuse to the surface of coal faster.21 On the other hand, IPA in thermal solution can be used as the hydrogen supply solvent to weaken the oxygen bridge bond in the macromolecular structure of coal, so that it is easier to break during pyrolysis. Therefore, the pyrolysis activity is higher and the pyrolysis process is easier. In addition, the upgraded char may be used as a premium fuel of gasification or combustion.33
Sample | RO | y | R2 | E (kJ mol−1) | A (min−1) | 2RT/E |
---|---|---|---|---|---|---|
PLC at 400–550 °C | ||||||
1 | −5595.93x − 6.3892 | 0.987949 | 46.52 | 93.99 | 0.23 | |
2 | −7622.98x − 3.35562 | 0.99083 | 63.38 | 2659.48 | 0.17 | |
3 | −10000.99x + 0.18357 | 0.99369 | 83.15 | 120![]() |
0.13 | |
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||||||
ISP at 400–550 °C | ||||||
1 | −4034.08x − 8.18282 | 0.96126 | 33.54 | 11.27 | 0.43 | |
2 | −6147.87x − 4.94037 | 0.98541 | 51.11 | 439.69 | 0.28 | |
3 | −8697.21x − 1.06131 | 0.99383 | 72.31 | 30![]() |
0.20 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra07749k |
This journal is © The Royal Society of Chemistry 2025 |