Synthesis, characterization and activity performance of nickel-loaded spent FCC catalyst for pine gum hydrogenation

Abstract

A Ni-based catalyst supported over a spent fluid catalytic cracking (FCC) catalyst was prepared by a wet impregnation method. The catalytic characteristic was investigated in pine gum hydrogenation. Optimum conditions for catalyst preparation were obtained as: 15% Ni loading, 723 K calcination temperature, and 723 K reduction temperature for 2.5 h. The characterization results indicate that the specific surface area of the spent catalyst increased from 65.70 m² g⁻¹ to 67.78 m² g⁻¹ after calcination. The H₂-TPR profile of the spent FCC catalyst exhibited two reduction peaks at 1123 °C and 670 °C. The TG curves showed that the second and third steps occur at 440 K and 550 K, respectively, having a total weight loss of 16%. The NiO grains possess rhombus particles on the surface or between the layers of the supported NiO catalyst. After activation in H₂ flow, the metallic Ni loads on the support with no covalent bond between them. The NH₃-TPD results indicated that the spent FCC catalyst held an obvious distribution of weakly acidic sites, and the acid sites became stronger after loading the catalyst with Ni. The hydrogenation products of pine gum were identified by GC-MS and a reaction mechanism was proposed. This study demonstrated its cost-effectiveness, environment-friendly nature and that the utilization of a spent FCC catalyst can be effectively applied as an alternative approach to pine gum hydrogenation on an industrial level.