Yongkang
Xi
a,
Bo
Liu
a,
Shuxin
Wang
a,
Shuheng
Wei
a,
Shouwei
Yin
*acd,
To
Ngai
*b and
Xiaoquan
Yang
a
aResearch and Development Centre of Food Proteins, School of Food Science and Engineering, Guangdong Province Key Laboratory for Green Processing of Natural Products Safety, South China University of Technology, Guangzhou, 510640, P. R. China. E-mail: feysw@scut.edu.cn
bDepartment of Chemistry, The Chinese University of Hong Kong, Shatin, N. T., Hong Kong. E-mail: tongai@cuhk.edu.hk
cSino-Singapore International Joint Research Institute, Guangzhou 510640, P. R. China
dResearch Institute for Food Nutrition and Human Health, Guangzhou, P. R. China
First published on 18th January 2022
Pickering emulsions are emulsions stabilized by colloidal particles and serve as an excellent platform for biphasic enzymatic catalysis. However, developing simple and green strategies to avoid enzyme denaturation, facilitate product separation, and achieve the recovery of enzyme and colloidal particle stabilizers is still a challenge. This study aimed to report an efficient and sustainable biocatalysis system via a robust CO2/N2-responsive Pickering oil-in-water (o/w) emulsion stabilized solely by pure sodium caseinate (NaCas), which was made naturally in a scalable manner. The NaCas-stabilized emulsion displayed a much higher reaction efficiency compared with conventional CO2/N2-responsive Pickering emulsions stabilized by solid particles with functional groups from polymers or surfactants introduced to tailor responsiveness, reflected by the fact that most enzymes were transferred and enriched at the oil–water interface. More importantly, the demulsification, product separation, and recycling of the NaCas emulsifier as well as the enzyme could be facilely achieved by alternatively bubbling CO2/N2 more than 30 times. Moreover, the recycled enzyme still maintained its catalytic activity, with a conversion yield of more than 90% after each cycle, which was not found in any of the previously reported CO2-responsive systems. This responsive system worked well for many different types of oils and was the first to report on a protein-based CO2/N2-responsive emulsion, holding great promise for the development of more sustainable, green chemical conversion processes for the food, pharmaceutical, and biomedical industries.
Although an environment-responsive emulsion for biphasic biocatalysis can offer considerable advantages from a green chemistry perspective, the practical viability of switchable emulsifiers is challenging in biocatalysis because triggers should protect enzymes from damage, effectively drive system recycling, involve a simple procedure, and consume low energy. In retrospect, the most-studied approach has been pH- and thermo-responsive emulsions.13–16 However, the accumulation of salts usually occurs in pH-responsive systems, which may be deleterious to ionic strength-susceptible reactions. Thermoresponsive systems are nonaccumulative but energy intensive. In addition, these triggers may have irreversible or harmful influence on the activity of many enzymes. Most importantly, the formation of smart emulsifiers routinely requires chemical modification, which is cumbersome and wasteful, in particular when more advanced emulsifiers are required.
Recently, CO2/N2 triggers were reported to have promising features because both CO2 and N2 are typically biocompatible, widely available, low cost, environmentally friendly, and simple to implement.17–20 Furthermore, CO2 and N2 exhibit less harm to the activity of an enzyme because both of them are noncorrosive and nontoxic, and can also be facilely and easily got rid of from the system on demand.21 In this context, interest in Pickering interface catalysis with CO2/N2 triggers started a prairie fire.22–26 Little is known, however, about the performance of enzymes in CO2/N2-switchable emulsions. A noteworthy reason is that, very often, a CO2/N2-responsive architecture is designed by surface grafting with moieties that inherently have responsive features, for example, N′-dodecyl-N,N-dimethylacetamidine, 2-(dimethylamino)ethyl methacrylate and N,N-dimethyldodecylamine.21,27,28 In 2019, Yang and co-workers reported for the first time on CO2/N2-responsive emulsion biocatalysis, in which emulsions were co-stabilized by bare SiO2 nanoparticles and a CO2-responsive surfactant (N,N-dimethyldodecylamine).21 Recently, Wu and co-workers reported using a diblock copolymer to obtain pH-, CO2-, and thermo-responsive emulsions for sequential multienzyme cascades.29 Although these responsive emulsions were very versatile, the sensitive amphiphilic components, such as small surfactants or block polymers that are adsorbed/grafted on solid emulsifiers, were shown to weaken enzymatic activity, concomitantly challenging the streamlining workup and purification.1,4,30–33 Even worse, leaching or detaching of the grafted or adsorbed sensitive components on the solid emulsifiers led to a change in surface wettability or stimulus-responsive ability or loss of emulsifying performance. This explained why the reported CO2-switching emulsions were usually recycled several times and the enzymatic reaction decreased greatly in each cycle. Therefore, exploring efficient strategies for constructing sustainable and green CO2/N2-responsive emulsion biocatalytic platforms is ever-increasingly important to improve the efficiency and recyclability of an enzyme catalyst. In light of this, proteins have many advantages, such as good compatibility with enzymes, nontoxicity, high stability, and easy handling, which are not accessible for conventional inorganic and/or naturally organic colloidal particles. More importantly, they have strong adhesion to the interface that is intrinsic without adding/grafting any component. This behavior benefits not only the ease of preparation but also the long-term use of the material. So far, none of the studies reported on the construction of CO2/N2-responsive emulsions using proteins as effective emulsifiers.
The aforementioned limitations prompted us to seek elegant systems, in which CO2/N2-responsive emulsions and biocatalysts can be integrated to facilitate the recovery and reuse of biocatalysts. In this study, an unprecedented method has been reported to construct CO2/N2-responsive emulsions stabilized solely by pure sodium caseinate (NaCas) to proceed with robustly recycled biocatalysis. Avoiding adding/grafting sensitive inorganic or organic moieties onto NaCas protein allowed carrying out efficient and safe enzymatic reactions that were highly suitable for the pharmaceutical, food, and cosmetic industries. As shown in Scheme 1, a facile but potent strategy was proposed for recycled biphasic biocatalysis in a CO2-responsive emulsion system. An enzymatic reaction was carried out on the as-prepared switchable emulsion platform by dispersing the Candida antarctica lipase B (CalB) lipase in water before emulsification. The emulsions were broken by introducing CO2 at room temperature after the reaction was completed. As a result, the products rich in the oil phase could be easily isolated and collected, and NaCas and the CalB enzyme in the water phase could be recycled. Interestingly, this responsive system worked well for many different types of oils, and all emulsions could be turned on or off by alternatively bubbling CO2 and N2 within a few minutes. Last but not least, the uniqueness of the switchable NaCas-stabilized emulsion was investigated through comparing the performance of emulsions stabilized by five representative proteins to clarify how NaCas worked at the oil–water interface in controlling the emulsion formation and demulsification. In addition, using this system in biocatalysis, enzymes were adsorbed onto the surface of emulsion droplets, facilitating the improvement of the performance of the enzyme reactions without incompatibility issues.
CO2/N2-responsive emulsions were solely stabilized by NaCas. A typical o/w emulsion was observed after emulsifying the mixture consisting of an equal volume of n-heptane and 0.1 wt% of NaCas solution by shaking or homogenization (15000 rpm for 1 min). The emulsions were characterized as spherical droplets with a size of 20–50 μm (Fig. 1a and c–e), by optical microscopy, cryo-scanning electron microscopy (cryo-SEM), and confocal laser scanning microscopy (CLSM). In Fig. 1f, the cryo-SEM images reveal that the surface of emulsion droplets was composed of closely packed colloidal particles of NaCas (diameter 20–40 nm, which was consistent with the observed transmission electron microscope (TEM) image of NaCas; Fig. 4e). In addition, the NaCas emulsions were stable for at least 80 h (Fig. 1b).
Interestingly, bubbling CO2 resulted in complete macroscopic phase separation of the emulsions stabilized by NaCas within 1 min. As expected, this system restored the emulsion by shearing the oil–water mixture after CO2 was removed from the mixture by bubbling N2. Impressively, this CO2 switchable emulsion could be reversibly switched on and off over 20 cycles (Fig. 2a), which could not be achieved for emulsions co-stabilized using silica nanoparticles in situ decorated with a CO2/N2-switchable surfactant. The emulsifying and responsive performance of NaCas remained unaffected throughout the cycles because the type and particle sizes of the regenerated emulsions were similar to the equivalents of the raw ones (Fig. 2b). Salts usually passivate the cyclic system by promoting the flocculation of emulsifiers. Therefore, the effects of salt concentrations on the as-prepared CO2/N2-triggered responsive system were investigated. Interestingly, the CO2/N2-responsive cycles worked well in 50 mM NaCl for at least five runs (Fig. 2c), implying that a robust and extraordinary CO2/N2-triggered switchable emulsion platform was established with NaCas protein as the particulate emulsifier.
Oil phase | γ ow (mN m−1) | Polarity | Transferable |
---|---|---|---|
n-Hexane | 51.1 | 0.06 | Yes |
n-Heptane | 49.4 | 0.2 | Yes |
Dichloromethane | 44.3 | 3.4 | Yes |
Petroleum ether | 42 | 0.01 | Yes |
Toluene | 35.7 | 2.4 | Yes |
Benzene | 35 | 3 | Yes |
Ethyl acetate | 19.8 | 4.3 | Yes |
n-Butanol | 1.8 | 3.7 | Yes |
Next, we further extended the system to produce submicroemulsion and transparent emulsions, which could also be switched on and off on demand. In some cases, responsive submicroemulsion facilitates application in topical formulae for transdermal drug delivery because of its ability to solubilize substantial amounts of hydrophobic drugs exerting therapeutic functions on command. As shown in Fig. S2,† NaCas-stabilized isopropyl myristate submicroemulsion rapidly destabilized and released indomethacin after CO2 addition. In addition, we showed that a responsive transparent emulsion could be created with NaCas as the sole emulsifier, in which the transparency was regulated by the sucrose content. Interestingly, this system could be reversibly turned on and off over five cycles after alternately bubbling CO2/N2 (Fig. 2h and S3†).
In light of the excellent suitability of the aforementioned system and its safety because of containing proteins only, this reversible CO2/N2 convertible emulsion system is expected to be widely used in crude oil extraction and cosmetics (targeted release of active ingredients on command). For example, the controlled release of squalene from cosmetics and the efficient recovery of kerosene were achieved (Fig. 2g and S4†).
Fig. 3 CO2/N2-responsive behavior of emulsions stabilized using different types of proteins. Scale bar: 100 μm. |
Thus, a robust CO2-responsive emulsion system stabilized solely by NaCas was established, which could work with all sorts of oils, providing facile and quick demulsification, as well as robustly switchable cyclability, even in complicated and sensitive circumstances, for example, a salt solution. These responsive emulsion systems helped construct an efficiently recyclable biocatalysis platform. However, the location of catalysts is critical to its performance in emulsion catalysis. Therefore, the enzyme and NaCas were labeled with Cy5 (excitation wavelength 635 nm) and fluorescein isothiocyanate (FITC, excitation wavelength 488 nm), respectively, to clarify the partition of the enzyme within the responsive emulsion. As shown in Fig. 5a and b, the green (NaCas) or red fluorescence (CalB) with a strong signal was concentrated around spherical droplets, indicating that most of the enzyme molecules were of targeted enrichment at the oil–water interface during the emulsification by the delicate interaction between NaCas and the enzyme (Fig. S7a and b†). Interestingly, these two signals basically overlapped, indicating that the enzyme was embedded in the film formed by NaCas at the oil–water interface (Fig. 5c and d). The cryo-SEM images of the emulsion also showed essentially the same surface morphology comprising closely packed particles with particle sizes of 20–40 nm (Fig. 5e and e1). In addition, the colloids comprising these interface shell structures (Fig. 5f and g, average thickness of 50 nm) were highly ordered. Subsequently, the unique film at the oil–water interface might be quite advantageous for the enzyme molecules to come into contact with the substrate, helping to enhance the subsequent catalytic reaction. The interfacial activity of lysozyme and cytochrome c and their distribution in the NaCas-stabilized emulsion were also determined using an interfacial tension meter and CLSM to further validate our strategy. As shown in Fig. S8,† the interfacial activity of the enzyme was much lower than that of NaCas, resulting in an inability to form a stable emulsion because of their low interfacial activity (Fig. S9†). Quite impressively, the enzyme labeled with Cy5 could be detected at the oil–water interface of the emulsion and presented a green fluorescent ring around the droplets, confirming that the enzyme tightly wrapped the surface of the emulsion droplets (Fig. 5h and S7c†).
On the basis of these results, it was concluded that these enzymes were successfully transported to the oil–water interface in the NaCas-stabilized emulsion. This unique membrane at the oil–water interface might be very beneficial for the enzyme molecules to come into contact with the substrate. Compared with the free enzyme in the two-phase system, the enzyme adsorbed at the oil–water interface maximized the range of the catalyst–liquid interface and promoted the mass transfer between the two phases, which helped enhance the subsequent catalytic reaction. Moreover, this system might offer several advantages over solid particle stabilized emulsions in catalysis. For example, it not only reduced the high energy consumption in product and catalyst recovery but also avoided the effect of tightly packed nanoparticles on the mass diffusion of the substrate [2b].
The interfacial targeted enrichment of biocatalysts enabled subsequent construction for interfacial biocatalysis. The esterification reaction between hexanoic acid and 1-hexanol was used as the model reaction to assess the catalytic performance of the enzyme on a CO2-responsive emulsion-based biphasic biocatalysis platform (Fig. 6a). Three strategies were used to perform the biocatalysis reaction, and CalB was incorporated differently. The first approach was a two-phase system without emulsification, which is a typical system in the industry. Conventional emulsions stabilized by the surfactant (SDS) were developed as the second approach. The third approach was a responsive emulsion stabilized by CO2-switchable NaCas. These three systems possessed the same reaction conditions, such as the amount of lipase, the substrate concentration, and the ratio of oil-to-water. As shown in Fig. 6b, after 30 min, the NaCas–enzyme system achieved 94.5% conversion of esters (Fig. S10 and S11†), but a few products were detected in the two-phase reaction system (9.9%). The higher enzymatic activity of the emulsion reaction over the two-phase reaction might be attributed to the significant increase in the interfacial area with the emulsion droplets as microreactors (increased by at least 492 times), thus contributing to faster biotransformation. Furthermore, compared with the conversion of 0.47% achieved in the SDS–enzyme emulsion system, the excellent performance achieved by the NaCas–enzyme emulsion system further demonstrated the significance of natural emulsifiers in enzyme catalysis. Surfactants such as SDS can easily damage the enzymes, which can induce unfolding of the enzyme. The conversion of the esterification was compared between the NaCas–enzyme emulsion system and the two-phase system with traditional stirring to further justify the odds of this system. Surprisingly, a nearly 2.4-fold increase in conversion was recorded in the NaCas–enzyme emulsion system than in the two-phase system (Fig. 6c, conversion 38.4%, up to 1000 rpm).
Besides the catalytic activity of the enzyme, its recyclability is another critical parameter affecting the practical application of the enzyme because it is susceptible and relatively expensive. Therefore, the recyclability of the enzyme was tested on the CO2-responsive emulsion biocatalysis platform. After the reaction, the emulsions were broken by bubbling CO2 for 1 min at ambient temperature (Fig. 6d). After demulsification, the product existed in the oil phase while both the enzyme and NaCas were in the aqueous phase. Then, the upper oil phase was separated by simple decantation to collect the product. The aqueous phase was used for directing the next reaction cycle. The recycled aqueous phase was mixed with fresh n-heptane with the substrate. The emulsion was restored by bubbling N2 through the resulting mixture for 10 min at room temperature, followed by shearing as described previously, and the enzymatic reaction was performed as earlier. The enzyme reaction in CO2-responsive emulsions was successfully re-performed over 30 consecutive runs, and the conversion was similar and more than 90% in each case. Therefore, we succeeded in constructing robustly recycled emulsions with high recyclability and stability (Fig. 6d, S12 and S13†). Compared with other separation methods for isolating and recycling the emulsifiers and enzymes such as centrifugation or ultrafiltration, our N2/CO2 switchable strategy enabled a scalable operation, which did not need expensive or special instrument. The demulsification and recycling of the emulsifier and enzyme could be realized by introducing CO2 at room temperature. These results confirmed the superiority of the proposed strategy in terms of enzyme catalysis using NaCas other than surfactant analogs for emulsion biocatalysis.
Footnote |
† Electronic supplementary information (ESI) available: Experimental details and results. See DOI: 10.1039/d1sc06146a |
This journal is © The Royal Society of Chemistry 2022 |