Rahul Kumar
Sharma
,
Harpriya
Minhas
and
Biswarup
Pathak
*
Department of Chemistry, Indian Institute of Technology Indore, Indore 453552, India. E-mail: biswarup@iiti.ac.in
First published on 28th October 2024
The development of low-cost, stable, and highly efficient electrocatalysts for the bifunctional oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) is crucial for advancing future renewable technologies. In this study, we systematically investigated the OER and ORR performance of subnano clusters across the 3d, 4d, and 5d transition metal (TM) series of varying sizes using first-principles calculations. The fluxional identity of these clusters in the subnanometer regime is reflected in their non-monotonic catalytic activity. We established a size-dependent scaling relationship between OER/ORR intermediates, leading to a reshaping of the activity volcano plot at the subnanometer scale. Our detailed mechanistic investigation revealed a shift in the apex of the activity volcano from the Pt(111) and IrO2 surfaces to the Au11 clusters for both OER and ORR. Late transition metal subnano clusters, specifically Au11, emerged as the best bifunctional electrocatalyst, demonstrating significantly lower overpotential values. Furthermore, we categorized our catalysts into three clusters and employed the Random Forest Regression method to evaluate the impact of non-ab initio electronic features on OER and ORR activities. Interestingly, d-band filling emerged as the primary contributor to the bifunctional activity of the subnano clusters. This work not only provides a comprehensive view of OER and ORR activities but also presents a new pathway for designing and discovering highly efficient bifunctional catalysts.
Due to their unique electronic and structural properties, subnano clusters have emerged as an important class of electrocatalysts in heterogeneous catalysis.16 At finite temperatures, these molecular units possess a relatively flat potential energy surface (PES), leading to dynamic and non-Arrhenius behavior.17 Additionally, their multiple under-coordinated sites result in a fluxional identity, causing a non-monotonic catalytic activity relative to cluster size and element. Previously, Zandkarimi et al. demonstrated a breaking of the scaling relationship for ORR at the subnanometer regime, attributed to the fluxionality of bare and graphene-supported Ptn clusters (n = 1–6).18 Similarly, our group has also reported significant variations in ORR activity of graphene-supported Pt7,8 subnano clusters compared to their bulk counterparts.19 Additionally, theoretical investigations have focused on the computational screening of trimetallic clusters for OER and ORR.20 Recently, Zhang et al. observed a shift in the apex of the volcano peak from Pt to Au with transition metal (TMn) clusters (M = Pt, Pd, Au, and Ag, n = 1–6) for ORR.21 Despite the significance of these findings, a systematic exploration of high-performance subnanometer TMn clusters with varying elemental compositions and sizes is still lacking. Furthermore, the development of active bifunctional catalysts and the correlation between their catalytic activity and electronic descriptors of clusters in the subnanometer regime remain elusive.
In this work, we focus on screening bifunctional electrocatalysts for the OER and ORR in the subnanometer regime using density functional theory (DFT). We characterized the fluxional identity of the subnano catalysts by systematically investigating the adsorption energy characteristics across 3d, 4d, and 5d transition metal clusters (TMn), where n = 7–15. The size-dependent scaling relationship between the adsorption energies indicates that the catalytic activity of subnano clusters significantly differs from their bulk counterparts. Furthermore, our systematic exploration of the four-electron OER and ORR mechanism in an acidic medium reveals a shift in the apex of the activity volcano plots for OER/ORR activity. Further, to understand the origins of bifunctional activity, we categorized the clusters into three groups and analyzed the impact of the electronic properties of the local chemical environment on the OER/ORR activity. Our study screens potential bifunctional catalysts and establishes a correlation between electronic properties and catalytic activities of subnano clusters, providing valuable guidance for designing efficient catalysts for OER and ORR activities (Scheme 1).
Given the fluxionality of subnano clusters, resulting from multiple heterogeneous sites, we optimized multiple geometries of the single-intermediate adsorbed onto different active sites (top and bridge) of the clusters (>2000 configurations). Subsequently, using the Bell–Evans–Polanyi (BEP) principle, which states that a lower activation energy accompanies the most stable adsorption energy (Ea),26,27 we have extracted the most stable configurations for the further investigation of the OER/ORR reaction mechanism. Notably, 3-fold hollow positions are unstable adsorption sites for OER/ORR intermediates at the subnanometer regime and were excluded from our investigation.19,28 All calculations were performed for optimization using density functional theory (DFT) with the Vienna ab initio simulation (VASP) package.29 A detailed description of the computational method is provided in Text S1, ESI.† The adsorption energy of each intermediate (Eads) on the TMn is computed as follows:
Eads = E(TMnX) − E(TMn) − E(X) | (1) |
The size-specific values of Eads for *O, *OH and *OOH intermediates across the different TM series are summarized in Fig. 1. The non-monotonic distribution of E*O, E*OH, and E*OOH represents the fluxional behavior of the subnano clusters, contributing to their variable OER/ORR activity; however, a periodic pattern is observed for each intermediate across different TM series (Fig. 1). Specifically, E*O, E*OH, and E*OOH generally decrease upon transition from v1 (metals with one valence electron in the d-orbitals) to v10, indicating that strong electronic repulsion weakens the coupling between the cluster and the intermediates. Compared to the bulk Pt (111) surface and Pt79 nanoclusters,25 the majority of the subnano clusters exhibited a shift towards more negative Eads, indicative of stronger binding affinities due to their under-coordinated sites, except for TMn clusters with v10 configurations. The highest Eads are observed for Ta13 (−7.96 eV for E*O), Mn11 (−5.69 eV for E*OH), and Cr12 (−4.41 eV for E*OOH), while the lowest are found for Hg13 (−1.09 eV for E*O), Hg8 (−1.04 eV for E*OH), and Hg14 (+0.03 eV for E*OOH). These extremes represent a non-Sabatier range, where catalysts with very strong or weak Eads may lead to either poisoning or physisorption, thus reducing the overall catalytic activity. Overall, the distribution of Eads in the subnanometer regime demonstrates a strong dependence on the valence electrons in the d-orbitals.
From Fig. 2, it is evident that the scaling relationship in the non-scalable regime is size-dependent across different TM series, with TM7 and TM12 representing the highest and lowest values of the coefficient of determination (R2 = 0.91 and 0.60 for E*Ovs. E*OH, respectively). Observing the overall distribution (Fig. S1†), we note a scaling relationship for subnano clusters with R2 = 0.84 and 0.88 (compared to R2 = 0.91 for bulk surfaces)18 between E*Ovs. E*OH and E*OHvs. E*OOH intermediates, respectively. The variable correlation across different sizes could be attributed to differences in the adsorption sites and changes in the electronic structure, resulting in varying Eads across different surfaces. In the investigation of scaling relationship, the slope of the best-fit line indicates the optimal electron density contribution from the clusters to the bound intermediates, specifically oxygen in our case.30 The computed slopes of E*Ovs. E*OH and E*OHvs. E*OOH varied from the expected values of 0.5 and 1.0, reflecting a decreased electron contribution to the bound oxygen atom (Fig. 2).30 This also signifies the inadequacy of the effective medium theorem for small clusters in generalizing Eads across subnano clusters.18 These results demonstrate the potential of size and transition metal variation to modify the scaling relationship and reshape the activity volcano plots in the subnanometer regime.
In an acidic medium, the OER is considered a four-step process as follows:
* + H2O(l) → OH* + (H+ + e−) (ΔR1) |
OH* → O* + (H+ + e−) (ΔR2) |
O* + H2O(l) → OOH* + (H+ + e−) (ΔR3) |
OOH* → O2(g) + (H+ + e−) + * (ΔR4) |
And the 4e− ORR is the reverse reaction of the OER with four-step as follows:
O2 (g) + (H+ + e−) + * → OOH* (ΔR5) |
OOH* + (H+ + e−) → O* + H2O(l) (ΔR6) |
O* + (H+ + e−) → OH* (ΔR7) |
OH* + (H+ + e−) → H2O(l) + * (ΔR8) |
To compare the catalytic activity of the TMn subnano clusters, the overpotential values (η) of the rate-determining step (RDS) at 1.23 V were utilized to evaluate the OER/ORR performance of the catalyst,31 as depicted in Fig. 3. The theoretical overpotential at 1.23 V is calculated by the equation:
The two-electron pathway leading to peroxide formation was not investigated because of the unstable adsorption (breaking) of the H2O2 intermediates on subnano clusters, as reported in our previous investigations.19,28 The OER/ORR activity with respect to the size and element in the subnanometer regime is summarized in Fig. 3.
As depicted in Fig. 3, catalytic activity varies non-monotonically with size and elemental composition in the subnanometer regime. For the OER, Au11, Pd13, and Ag8 emerged as active electrocatalysts with lower ηOER values of 0.22, 0.34, and 0.43 V, respectively, with the RDS involving *OH → *O (ΔR2) formation (Fig. 3, Fig. S2†). These ηOER values are lower (or comparable) to traditional active OER catalysts, such as RuO2 (ηOER = 0.42 V) and IrO2 (ηOER = 0.56 V).32 Interestingly, Au11 also exhibits superior OER activity compared to previously theoretically reported carbon-based single-atom catalysts like N/C-coordinated graphene (Co-doped), C2N (Ni-doped), C3N4 (Ni-doped), graphdiyne (Co-doped), covalent organic framework (Cu-doped), and metal–organic framework (Co-doped), which show ηOER values of 0.46 V, 0.34 V, 0.96 V, 0.64 V, 0.69 V, and 0.29 V, respectively.33 In contrast, Zn15, V13, and Ta8 are identified as inactive OER electrocatalysts with significantly higher ηOER values of 3.22 V, 3.16 V, and 3.13 V respectively, with the RDS of *O → *OOH (ΔR3) formation. For the ORR, Au11, Pt10, and Au9 have emerged as active electrocatalysts with lower ηORR values of 0.21, 0.35, and 0.45 V, respectively. In contrast, Mn11, Ta12, and Ti10 are categorized as the poor electrocatalysts with higher ηORR values of 3.65 V, 3.33 V, and 3.28 V, respectively. For most electrocatalysts, the RDS for the ORR involves of *OH → H2O(l) (ΔR8) formation. However, for Ag8, Ag10, Au12, and Au15, the RDS is O2(g) → *OOH formation (ΔR5). Compared to an ideal system such as Pt (111) surface with ηORR = 0.45 V,34 these catalysts exhibit enhanced ORR activity. Conversely, for Au13, Au7, and Au11, the RDS involves the *OOH → *O + H2O(l) (ΔR6) formation, while for Ir11, Ru12, Pt10 and Ir13, the RDS constitutes the *O → *OH (ΔR7) formation. Interestingly, we observe size-dependent reshaping of the OER/ORR activity volcano in the subnanometer regime, where the apex of the plot shifts from benchmarked systems such as RuO2 and Pt (111) surface to the Au9, Au11, and Au8 subnano clusters. Apart from Au11 clusters, Pd13 and Pt10 clusters have also emerged as active catalysts for OER and ORR activity, respectively. For each active OER/ORR electrocatalysts in the subnanometer regime, the adsorption energy for each intermediate lies within −4.10 < Eads < −1.23 eV range (Table 1). This range of Eads could potentially be utilized to extract subnano clusters exhibiting optimal adsorption energetics and higher activity in the subnanometer regime.
Reaction | Activity | Catalysts | *O (eV) | *OH (eV) | *OOH (eV) | Overpotential values (η) |
---|---|---|---|---|---|---|
OER | Active | Au11 | −2.97 | −1.87 | −1.28 | 0.22 |
Pd13 | −3.79 | −2.81 | −1.58 | 0.34 | ||
Ag8 | −2.77 | −1.88 | −0.52 | 0.43 | ||
Inactive | Zn15 | −6.23 | −2.90 | −1.12 | 3.22 | |
V13 | −7.36 | −4.08 | −2.32 | 3.16 | ||
Ta8 | −7.67 | −4.39 | −2.66 | 3.13 | ||
ORR | Active | Au11 | −2.97 | −1.87 | −1.28 | 0.21 |
Pt10 | −4.05 | −2.39 | −1.61 | 0.35 | ||
Au9 | −2.97 | −2.49 | −1.22 | 0.45 | ||
Inactive | Mn11 | −7.68 | −5.69 | −3.05 | 3.65 | |
Ta12 | −7.41 | −5.38 | −3.63 | 3.33 | ||
Ti10 | −6.66 | −5.33 | −2.99 | 3.28 |
From Fig. 3, it is evident that TMn clusters with v1–v5 electronic configurations exhibited higher ηOER/ηORR values, rendering them unsuitable for both reactions in the subnanometer regime. Interestingly, compared to the early transition metal subnano clusters, the late transition metal subnano with v8–v10 configurations exhibited a significant decrease in ηOER and ηORR values (Fig. 3), making them suitable for fuel cell electrocatalysis.
Cluster | OER range (V) | ORR range (V) | Instances |
---|---|---|---|
Cluster 1 | 0.00 < η < 0.40 | 0.00 < η < 0.45 | 1 |
Cluster 2 | 0.45 < η < 0.80 | 0.45 < η < 0.80 | 10 |
Cluster 3 | 0.80 < η | 0.80 < η | 251 |
Furthermore, to elucidate the origin of bifunctional activities in our investigation, it is crucial to evaluate the descriptors that significantly influence OER and ORR activities. Therefore, to encode the electronic characteristics of TMn in our investigation, we extracted descriptors into three different categories: (1) elemental, (2) electronic, and (3) d-band specific features, as tabulated in Table 3. The elemental features provide a physical description of the TM. However, the electronic descriptors pertain to the electron acceptance/donation capability of different TM. Previous investigations have evidenced the d-band center (εd) as an effective descriptor to relate the catalysts’ electronic structure to the intermediates’ adsorption strength.24,42–44 However, considering the vast chemical space in our investigations, it becomes prohibitively expensive to extract εd with self-consistent quantum calculations. To circumvent this, we attempted to encode the elemental-specific numeric values of the d-band characteristics from the Solid State Table (relative to Cu) provided for the surfaces.45 Each feature regulates the inherent d-band electronic characteristics, which can be substituted without expensive DFT calculations. Note that the individual features (SBW, Ed, IP1, Vad2, Idf, and εd) correlates with the single metal atoms of the subnano clusters; however, the summation features (∑A, ∑rc, ∑SBW, ∑Ed, ∑dn, and ∑χn) are included to differentiate between the different-sized metal clusters.
Category | Features | Symbol |
---|---|---|
Elemental | Sum of atomic weight | ∑A |
Sum of covalent radii | ∑rc | |
Bulk Wigner Seitz radii | S BW | |
Sum of bulk Wigner Seitz radii | ∑SBW | |
Electronic | d orbital energy | E d |
Sum of d orbital energy | ∑Ed | |
Sum of d electrons | ∑dn | |
Sum of electronegativity | ∑χn | |
First ionization potential (eV) | IP1 | |
d-Band specific | Coupling matrix | V ad 2 |
Idealized d band filling (size dependent) | I df | |
Size-dependent d-band center | ε d |
We analyzed the correlation plots of OER/ORR catalysts after categorizing them into active, medium active, and inactive catalysts, as shown in Fig. 5a. The linear correlation between the feature-feature and feature-OER/ORR activity can be assessed using the Pearson correlation coefficient (PCC).46,47 Most pairwise feature distributions, as shown in Fig. 5b, exhibited low correlation (|PCC| < 0.8), indicating their independent influence on catalytic activity, and were allowed to coexist. Note that features such as ∑A, ∑rc, Ed, and ∑Ed exhibited a significantly low correlation with the OER and ORR activity (|PCC| ∼ 0), suggesting they do not predict the changes in OER and ORR activity. Consequently, we removed highly correlated features that exhibited a low impact on ORR/OER activity from our final dataset to avoid data redundancy. The final list of features and their correlations is provided in Table 4. Overall, the OER and ORR activities of the subnano clusters can be described as follows:
ηOER/ORR = f(SBW, ∑SBW, ∑Ed, ∑dn, ∑χn, IP1, Idf, εd) | (2) |
Following the feature selection process, we employed the Random Forest regression (RFR) to assess the feature importance towards OER and ORR activity, as shown in Fig. 5c and d. The RFR method is based on an ensemble of decision trees from which the prediction of a continuous variable is provided as the average of the prediction of all trees.48 Most importantly, the RFR model evaluates the significance of descriptors in the model by sequentially replacing each descriptor with random noise and observing the resulting decline in model performance, which is measured by the change in the mean-square-error (MSE) for the out-of-bag (OOB) validation data when the descriptor is replaced.48 Interestingly, Idf demonstrates the highest and equal contribution towards the OER and ORR activities, suggesting its effectiveness in identifying bifunctional active catalysts in the subnanometer regime. However, the contributions of the other features are low and offset each other, reflecting their unidirectional utilization towards either OER or ORR activity. Note that the d-band model developed by Hammer and Nørskov systematically correlates the perturbations in the adsorbate to the position of the εd relative to the Fermi level (Ef), is limited to pure transition metals and certain alloys; however, it fails to describe interactions on more complex metal surfaces adequately.49–52 In contrast, the Idf outperformed the εd at the subnanometer regime, effectively capturing the elemental-specific d-state contributions of the unique local coordination environment while accounting for the perturbations introduced by the complex chemical environment of subnano clusters. Upon closer examination of the active bifunctional catalyst Au11, a higher Idf value (1.0) resulted in weak coupling between the metal and intermediates, driving the Eads values of intermediates towards lower levels, leading to optimum binding energetics (Fig. S3†). In contrast, lower Idf values (0.6) observed for inactive bifunctional catalysts, such as Mn11, resulted in stronger binding, which ultimately increased the η values. Similar trends were observed for high values of εd, which reduced binding strength and consequently lowered η values (Fig. S3†). The feature ∑SBW consistently appeared at the bottom of the plots with its minimal impact, demonstrating its lowest contribution to the OER and ORR activities. For enhanced OER/ORR bifunctional activity, catalysts at the apex of activity volcano plots should exhibit near-optimal adsorption energetics for each reaction intermediate. Similarly, Au11 bifunctional catalyst achieves optimal adsorption energies for *O, *OH, and *OOH within the range of −4.92 eV < Eads < −1.23 eV, suggesting weaker binding than the Pt (111) surface. Additionally, to understand electronic structures during the OER/ORR intermediate adsorption on Au11 subnano clusters, we performed a partial density of states (PDOS) analysis, represented in Fig. 6. The narrow distribution of 5d states near the Fermi level (Ef) indicates weaker coupling between Au (5d) and O (2p) states, further driving the Eads values towards the optimal range. Overall, our study emphasizes the significant contribution of idealized d-band filling while encoding the complex relations of OER/ORR activities at the subnanometer regime, presenting a new pathway for designing efficient bifunctional electrocatalysts.
Footnote |
† Electronic supplementary information (ESI) available: Computational details, scaling relationships, reaction energy diagrams, and Pearson correlation coefficient plots. See DOI: https://doi.org/10.1039/d4nr02787f |
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