S. Avaz*a,
R. B. Roya,
V. R. S. S. Mokkapati*b,
A. Bozkurta,
Santosh Panditb,
Ivan Mijakovicb and
Y. Z. Mencelogluacd
aSabanci University, Faculty of Engineering and Natural Sciences, 34956 Tuzla, Istanbul, Turkey. E-mail: senemavaz@sabanciuniv.edu
bChalmers University of Technology, Department of Biology and Biological Engineering, Division of Systems and Synthetic Biology, Goteborg, Sweden. E-mail: ragmok@chalmers.se
cSabanci University Integrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Teknopark, 34906 Pendik, Istanbul, Turkey
dSabanci University Nanotechnology Research and Application Center, 34956, Istanbul, Turkey
First published on 12th May 2017
A graphene-based nanosensor was fabricated to selectively detect nitrotriazolone (NTO) molecules with a molecularly imprinted film via simple electrical measurements. Molecularly imprinted polymer comprising chitosan was used as sensitive layer. Gold electrodes for electrical measurements were lithographically fabricated on Si/SiO2 substrate, followed by monolayer graphene transfer and polymeric film coating. Monolayer graphene and molecularly imprinted polymer were characterized by ATR-FTIR, UV-Vis, SEM and Raman spectroscopy. Transfer-length measurements (TLM) indicate that the sensor selectively and linearly responds against aqueous NTO solutions within a wide range of concentration of 0.01–0.1 mg mL−1 that covers the lowest toxic level of NTO determined by USEPA. This nanosensor with embedded electrodes is re-usable and suitable for field applications, offering real-time electrical measurements unlike current techniques where complex analytics are required.
Considering the ecological effects along with determination and location nitroaromatics,8,9 analyte interferences during sampling from water and soil poses a problem for detection systems. As a result, determination of trace amounts of chemicals in soil samples is limited to their volatile components and/or side products of the material.10 Polymeric absorbers are employed to help increase the signal strength since the vapour pressures of explosives are relatively low. In these systems, volatile component is condensed on detection system and physically/chemically adsorbed on the polymeric material's pores. Therefore, vapour pressure of volatile component is the dominant factor in determining response time of the sensor, while detection limit requires volatile amounts of the component that is enough to be detected by the system. According to United States Environmental Protection agency (USEPA) criteria for environmental health and safety,11 it is important to consider the difficult sampling conditions, and necessity of bulk amounts of analyte required for detection, it is of utmost importance to develop high-sensitivity methods to detect trace amount of nitroaromatics. Although the toxicity tests resulted in low toxicity values for nitroaromatic compound of nitrotriazolone (NTO), the lowest observed adverse effect level values of 2,4,6-trinitrotoluene (TNT) and NTO are 0.5 mg kg−1 day−1 and 30 mg kg−1 day−1, respectively.12 Along with USEPA criteria for explosives,13 taking environmental factors into consideration, highly sensitive methods are required to detect these type of chemicals.
Nano-scale systems provide numerous alternatives to develop detection systems with the limits mentioned above. Here, the prefix “nano-” defines systems with high sensitivities that are able to detect below the limits of macro-sized materials. Therefore, nanosensors enhance the observability of chemical and physical properties. In addition, highly evolved fabrication, sensing and detection techniques improve the in-signal transforming performance.14 There are various nano-sized detection elements/platforms available in the literature including quantum dots,15 nano-wires,16 and nanotubes.17 Utilization of graphene in nanosensor systems in nitroaromatics detection was first reported in 2010.18 As a 2D carbon material, graphene has superior electrical properties19 arising from effective π–π interactions and homogenous distribution of electrochemically active sites.20,21 In addition to this, extraordinary electronic band structure enables graphene to behave as a zero-bandgap semi-conductor22 and the considerable surface area allows adsorbent materials to significantly change its electrical properties by altering carrier density. The high sensitivity of graphene also arises from low electrical signal noise due to its 2D crystal network structure.23 All those findings indicate graphene to be available to respond electrically, even in very low concentrations of analyte and therefore suitable for nanosensor applications.
Detection of nitroaromatics using graphene was first carried out by coating graphene on a glassy electrode,24 and was followed by many others.20,25 Majority of the studies employing graphene as a transistor were based on electrochemical measurements. Although fabrication and measurement techniques are relatively simple, selectivity is rather limited in electrochemical systems.14
Several polymeric systems were employed for the detection of nitroaromatics using physical, structural and electronic interactions between analyte and polymeric material.26,27 Primary concern in developing new sensors is to collect adequate amount of recognition/binding element in the sensor probe. In this aspect, molecularly imprinted polymers possess various advantages such as varying selectivity and low cost. General approach in sensor design is to utilize sensor probes with high specificity against analyte. Yet, in ecological samples, analyte is notably in very low concentrations and mostly surrounded by a matrix composing similar molecules. Therefore, even systems employing high selectivity enzymes as sensor probes are prone to cross-reactivity and false positives.28 As a solution to this, molecularly imprinted polymers offer specific and selective cavities of analyte within the polymer surface stabilized by inter-molecular crosslinking, thus ensuring physical and/or chemical interactions with the analyte.29–31 In addition, molecularly imprinted polymers are also superior to traditional polymers in terms of high thermal, chemical and mechanical stability,32 therefore it is considerably reasonable to employ molecularly imprinted polymers as sensor probes. As a natural poly amino saccharide with available amino and hydroxyl functional groups, chitosan is a feasible polymer for crosslinking, hence molecular imprinting. In addition, crosslinked chitosan acts as a supporting matrix due to its superior film forming ability33 and increased mechanical properties arising from crosslinking.34 Vast amounts of available amino and hydroxyl groups also provide strong secondary interactions with nitroaromatics and thus ensure adsorption. These above mentioned properties of chitosan make it a promising candidate for nanosensor applications for explosives35 with no further need of additional film component.
An approach to increase the selectivity in nanosensors is to use hybrid systems, thus obtaining orthogonal or enhanced signal by gathering different sensing mechanisms.34 Hybrid systems comprising graphene are usually composed of a graphene layer and a polymer. Recently, several examples of such systems used for explosive detection are found in the literature36–38 but mostly centred around TNT and use sophisticated instrumentation for signal transduction.
Molecular imprinting creates binding sites in polymeric film surface that is specific to template molecules. In a standard molecular imprinting process, template molecules are introduced to polymer during crosslinking. In the meantime, crosslinked polymer assembles around template molecule to create specific binding sites. These binding sites interact with the analyte both through lock–key mechanism and via secondary interactions. This way, highly selective polymeric films/matrices are obtained. When exposed to the analyte, polymeric film reversibly adsorbs analyte molecules. This adsorption results in increasing the charge of the polymeric film, thus altering the resistance of bottom layer (graphene). The sensing mechanism via molecular imprinting is explained in Fig. 1.
Fig. 1 Schematic representation of molecular imprinting and recognition mechanism employed in nanosensor. |
The purpose of this study is to develop a hybrid nanosensor to detect NTO by adsorbing nitroaromatic compound on molecularly imprinted chitosan film and to determine the amount of adsorbed species via the change in resistivity of monolayer graphene sheet. To do this, monolayer graphene was transferred onto SiO2 substrate, and coated with molecularly imprinted polymer film. Metallic electrodes were embedded into substrate by lithography prior to graphene transfer. Here, NTO was chosen as the target molecule since it is a new generation insensitive explosive, thus a possible replacement for TNT. Selectivity and sensitivity of the fabricated nanosensor was tested against analyte and a chemical compound that is similar to NTO in molecular structure (Histidine). Real sample measurements were also carried out to test the effect of other possible interfering chemicals present in water and soil samples. Although it has been widely used in nitroaromatics detection as film substrate, molecularly imprinted chitosan was used as a direct sensor probe for the first time without needing any further component to increase the signal strength or to ensure interaction. In addition, a unique micro fabrication technique was applied where the electrodes to measure the change in sheet resistance of graphene due to molecularly imprinted polymer-analyte attractions were embedded in sensor substrate. To our knowledge this is the first time where such a technique has been used, unlike other methods where electrodes were usually fabricated on graphene for transfer length measurements (TLM). By this process, contamination of graphene or other interfering species during fabrication and measurements were eliminated.
Code | NTO/CS ratio (m m−1) | CS/GA ratio (m V−1) |
---|---|---|
CSNIP1 | — | 0.02 |
CSNIP2 | — | 0.04 |
CSNIP3 | — | 0.08 |
CSNIP4 | — | 0.16 |
CSNTO-N1 | 0.2 | 0.02 |
CSNTO-N2 | 0.4 | 0.02 |
CSNTO-N3 | 0.6 | 0.02 |
CSNTO-N4 | 0.8 | 0.02 |
CSNTO1 | 0.4 | 0.02 |
CSNTO2 | 0.4 | 0.04 |
CSNTO3 | 0.4 | 0.08 |
CSNTO4 | 0.4 | 0.16 |
SF6 flow rate | 45 sccm |
---|---|
Pressure | 7.5 × 10−9 Torr |
DC forward power | 50 Watts |
ICP forward power | 2000 Watts |
Table temperature | 10 °C |
Silicon di oxide etch rate | ∼2.2 nm s−1 |
In the next step, e-beam evaporator (NanoVak NVTE4-01 Thermal Evaporator) was used to deposit a Cr adhesion layer of 20 nm thicknesses, followed by the deposition of a 100 nm thick thermally evaporated Au electrode, without removing the mask. This resulted in a perfectly flat substrate with embedded metallic TLM lines. In order to see the effect of employing photolithography on flatness, soft mask prepared for photolithography was replaced with a hard mask. Fig. 2(a–d) depicts the fabrication steps, while Fig. 2(e–g) shows the top and cross-sectional views of the sample after the deposition of graphene and polymer films. An actual image of the nanosensor is presented in Fig. 2(h).
RTotal = (Rsheet/Wchannel)d + 2Rcontact | (1) |
Eqn (1) total resistance as a function of sheet resistance of graphene and contact resistance.
Crosslinked CS samples showed similar FTIR bands to CS, with slight shifts, within the range of 800–1200 cm−1 that corresponds to main saccharide ring. Different than native CS, crosslinked non-imprinted (b) and NTO-imprinted (c) CS spectra showed some additional vibrations. For instance, the newly formed bands around 1550 cm−1 in crosslinked species revealed the existence of quaternary amino groups.41 Moreover, the sharp band around 1636 cm−1 of CN vibrations proved the formation of Schiff's base upon crosslinking.
Once the crosslinker amount was optimized, the effect of pH on swelling (Fig. 4(b)) and NTO adsorption capacities of films (Fig. 4(c)) were tested by exposing gels to 0.1 mg mL−1 NTO solutions prepared in different pH buffers. Immersed films were then compared to original solutions in terms of UV-Vis absorption. As seen in Fig. 4(b), lowest degree of swelling was observed at pH 6.7 and 12.0 for both gels. Although NTO adsorption capacity of CSNTO was significantly higher between pH 3.7–4.7, a very significant swelling, up to 7× was observed in NTO imprinted CS around these pH values (Fig. 4(c)). Therefore, this region was omitted. In addition, Fig. 4(c) also suggested that NTO adsorption of CSNTO was significantly higher than that of CSNIP at pH 6.7. Considering lower swelling and higher NTO adsorption, an optimum pH value of 6.7 was selected and further measurements were carried out at this pH value.
Sample Name | Imprinted NTO amount (g) | Amount CS (mL) |
---|---|---|
CSNTON1 | 0.05 | 50 |
CSNTON2 | 0.1 | 50 |
CSNTON3 | 0.3 | 50 |
CSNTON4 | 0.6 | 50 |
CSNTON5 | 0.9 | 50 |
UV-Vis spectroscopy revealed that NTO adsorption was minimum around 12–18 mg mL−1 NTO concentrations (Fig. 4(d)), while it enhances significantly with the reduction in NTO in gel preparation medium. In addition, it was observed that high concentrations of NTO increase the crosslinking time (crosslinking resulted in viscous liquids rather than a rigid gel). We presume that high amounts of NTO aggregate and block the crosslinking regions of polymer chains. Taking these parameters into consideration, optimum amount of NTO in imprinting was determined as 1–2%.
It was observed from optical microscopy and SEM images that after graphene transfer (Fig. 5(a and b)) levelling by photolithography, instead of using hard mask is a crucial step in micro fabrication. SEM images of graphene on an unlevelled gold–Si/SiO2 (Fig. 5(c and d)) substrate revealed that graphene was scratched when transferred on unlevelled substrate. Therefore, height profiles should be carefully investigated following each gold deposition. On the other hand, Fig. 5(e–f) demonstrates optical microscopic images of sensor following photolithography. Comparing the optical microscopic images of sensors fabricated with a hard mask (a) and a soft mask (b) with same TLM patterns, it was observed that the edge groove and unevenness is considerably cured when a soft mask was employed.
Fig. 6 Raman spectrum of monolayer graphene (a), and microscopy image of the area Raman data was gathered (b). |
A series of TLM measurements were carried out to determine the sensitivity of fabricated nanosensor by exposing sensors to NTO solutions in different concentrations. Subjecting to increasing current, I–V measurements were carried out and sheet resistances were calculated by the slope of resistance curves at increased contact pair distances. Sensor fabricated using NTO imprinted CS was treated with NTO solutions and TLM measurements were carried out following air-drying. TLM measurements were carried out in concentration and current range of 0.01–0.1 mg mL−1 and 0.01–0.1 mA, respectively. This way, a standard curve was obtained for each NTO concentration value. Sheet resistances were obtained from slopes of standard curves and plotted against corresponding NTO concentration. Results show that sensor fabricated using NTO imprinted CS gave linear response to increased NTO concentration in the range of 0.01–0.1 mg mL−1. Therefore, measurement limits were determined as 0.01 and 0.1 mg mL−1. This detection limit is acceptable considering that the sensor probe is composed of a polymeric thin film. Table 4 summarizes high performance nitroaromatic sensors found in the literature, their type of measurement, detection limits and response times. Comparing literature examples to our sensor,45–57 one can conclude that there are sensor studies available in the literature with better response times and low detection limits, nevertheless most of these methods rely on vapour-phase detection of nitroaromatics. This type of detection can be challenging due to the low vapor pressure of these nitroaromatics. In addition, most of the measurements require sophisticated instrumentation. In our case, fabricated nanosensor is advantageous in terms of ease of measurement (a simple I–V test) with wide linear range.
Sensor type | Measurement type | Detection limit | Response time (min) | Ref. |
---|---|---|---|---|
a VP: vapour phase. | ||||
Molecularly imprinted polymer thin film-graphene | Electrical | 10–100 ppm | <5 | This work |
Electrochemical gas sensor | Electrochemical-VPa | 50–500 ppm | 10–20 | 45 |
Siloxane | Surface acoustic wave (SAW)-VP | 235 ppt | 0.84 | 46 |
Carbowax-silica | SAW-VP | 300 ppb | 1 | 47 |
Molecularly imprinted cyclodextrin | SAW-VP | 600 ppb | 5 | 48 |
Dye embedded copolymer | Colorimetric | 0.2 ng | — | 49 |
Polyacetylene thin film | Fluorescence quenching-VP | ppb level | <20 | 50 |
SiO2-modified electrode | Cathodic voltammetry | 1.8 nM | — | 51 |
Fluorescent paper | UV | 0.5 ppm | 0.5 | 52 |
Perovskite-reduced graphene oxide | GCE-cyclic voltammetry | 0.3–0.8 μM | — | 53 |
PVA membrane | Fluorescence-optical | 5.0 × 10−6 M | 1 | 54 |
Graphene film | GCE-differential pulse voltammetry | 1–200 ppb | 1 | 55 |
Reduced graphene oxide | GCE-stripping voltammetry | 5.49 × 10−7 M | — | 56 |
Polystyrene-gelatin double layer | Fluorescence quenching-VP | — | 20 | 57 |
Fig. 7 Selectivity comparison of non-imprinted (CSNIP) sensor to -imprinted (CSNTO) against NTO and histidine (blue scale is also valid for histidine values). |
Selectivity studies also include the response of molecularly imprinted sensor to another chemical compound that is similar to NTO in molecular shape. To evaluate this, CSNIP and CSNTO sensors were exposed to 0.1 mg mL−1 histidine solutions and TLM sheet resistance values were re-calculated. It was observed that CSNTO sensor resulted in significantly higher sheet resistance values when treated with histidine, whereas non-imprinted sensor gave a sheet resistance value that was in the same order with the ones exposed to NTO. In other words, CSNIP failed to distinguish analyte from other chemicals, and did not to respond selectively against different concentrations of NTO. On the other hand, CSNTO sensor is selective against NTO analyte, and does not respond to other species, even when a structurally similar chemical is introduced. Sheet resistance values obtained from NTO and histidine treatment of same concentrations are also shown in Fig. 7.
Blank | NTO (in pure water) | NTO (in bulk) | NTO + histidine (in bulk) | |
---|---|---|---|---|
Resistance (ohm sq−1) | 836.0 | 574.2 | 555.8 | 540.0 |
Fig. 8 Response time measurements of CSNTO sensor for 0.1 mg mL−1 NTO solution (a) and noise measurement during a (b). |
Fabrication started with embedding electrodes into a non-conducting substrate, which is, to our knowledge, a unique technique in TLM pattern formation, followed by graphene transfer and polymeric film coating. It was noted that levelling of metallic electrodes with substrate, in other words, creating a flat surface after electrode embedding is a crucial step in sensor fabrication, since graphene was prone to breakage when transferred on unlevelled substrates. Following graphene transfer, monolayer graphene was verified by Raman spectroscopy and it was observed that graphene was successfully transferred and was continuous without any breakage. The performance of molecularly imprinted polymeric film was investigated and the amounts of NTO and crosslinker required for imprinting were determined along with optimum pH range and swelling. TLM measurements were carried out successfully, and was observed that imprinted film responded linearly to increased NTO concentration in the targeted range, which covers the lowest observed adverse effect level value of NTO determined by USEPA. Therefore, toxic levels of NTO are within the detectible limits of the developed sensor. In addition, employing molecularly imprinted polymeric films as sensor probe is advantageous in detecting analytes in a linear fashion since non-imprinted polymer failed to give a linear response region. Moreover, a chemical compound with a similar molecular shape was tested with the fabricated sensor in order to verify the lock-key model between molecularly imprinted film and analyte. Interference test also confirmed that sensor is successful in distinguishing analyte in the presence of molecules with similar shape, and common interfering chemicals. It was concluded that sensor with molecularly imprinted polymeric film was insensitive against this compound, whereas sensor with non-imprinted produced false positives with chemical compounds in similar shapes. In other words, molecular imprinting was not only important in terms of giving a linear response region for analyte, but it also served to increase the selectivity of polymeric film in the range of linear response.
To sum up, a molecularly imprinted polymer-graphene based nanosensor was developed to selectively detect NTO from ecological water samples. Fabrication technique used to prepare this sensor combined micro fabrication and polymer technologies and is unique in terms of embedding electrodes into sensor substrate, as most of the studies in this field were based on fabricating metallic electrodes on top of graphene sheet. Sensors fabricated using this method are re-usable, respond linearly with the analyte within the targeted region of analyte concentration and selective against the analyte molecules. Although there are other methods available in the literature to measure nitroaromatics in lower concentrations, these methods usually require sophisticated instrumentations such as XPS and Raman. Unlike the others, sensor developed in this study provides easy measurement techniques applicable to field studies with less effort.
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