Dukeun Kima,
Sumin Hab,
Hoi Kil Choid,
Jaesang Yu*d and
Yoong Ahm Kim*bc
aSMART Textile Material R&D Team, Korea High Tech Textile Research Institute, 170, Geomjun-gil, Nam-myeon, Yangju-si, Gyeonggi-do 11410, Korea
bAlan G. MacDiarmid Energy Research Institute, School of Polymer Science and Engineering, Department of Polymer Engineering, Graduate School, Chonnam National University, 77 Yongbong-ro, Buk-gu, Gwangju 61186, Republic of Korea. E-mail: yak@chonnam.ac.kr
cInstitute for Biomedical Sciences, Interdisciplinary Cluster for Cutting Edge Research, Shinshu University, 3-1-1 Asahi, Matsumoto, Nagano, Japan
dMutifunctional Structural Composites Research Centre, Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), 92, Chudong-ro, Bongdong-eup, Wanju-gun, Jeonbuk, 55324, Republic of Korea. E-mail: jamesyu@kist.re.kr
First published on 24th January 2018
The interfacial effect between an organic matrix and inorganic nanofillers on the thermal conductivity of a polymer composite was systematically explored by assembling amine-functionalized boron nitride nanotubes (BNNTs) onto an electrospun polyacrylic acid/polyvinyl alcohol nanofibrous web through either physical electrostatic interactions or chemical coupling reactions. The amine functionalization of BNNTs and their integration onto the electrospun nanofiber webs were confirmed by various analytical techniques. No distinctive change in thermal stability and conductivity could be observed between the pristine- and physically assembled polymeric nanofiber films; however, the chemically assembled nanofiber film produced via the chemical coupling reaction showed large improvements in both thermal stability and thermal conductivity. Our study demonstrated that it is possible to produce a highly thermally conductive polymer nanofiber film through interfacial engineering, even if the incorporation of inorganic filler is below 1 wt%.
Recently, several researchers attempted to prepare polymeric composites having a high fraction of BNNTs (>10 wt%) with a view to achieving high thermal conductivity.5,10,17 However, those studies reported that addition of BNNTs into polymers does not guarantee a large enhancement in thermal conductivity, because the thermal conductivity of a polymer composite depends upon various factors, such as the characteristics of filler (i.e., structural defects, the amount of loading and the orientation), the crystallinity of the polymer matrix,19,20 the interfacial interaction between filler and the polymer matrix,21–24 and dispersibility of individuated fillers in the polymer matrix.6,17,25 Accordingly, it is indicated that the degree of crystallinity of a polymer is an important parameter to achieve high thermal conductivity of the polymer composites. However, there have been no other alternative but to change the polymer.26–29 Alternatively, reducing interfacial thermal resistance between fillers and polymer matrixes is considered as a more effective factor to achieve the thermal conductivity. To produce the polymer composite with high thermal conductivity, development of a suitable interfacial engineering technique is a necessity. In this regard, we anticipated that on adding a small amount of filler, specific interactions (say, formation of chemical bonds) between fillers and polymer matrixes might help reduce the interfacial resistance, thereby resulting in a highly thermal conductive polymer composite.
To verify our anticipation, in the current work, amine-functionalized BNNTs (a-BNNTs) were synthesized through chloride-amine reaction, and nanofibrous polymeric films were produced via electrospinning using polyacrylic acid (PAA)/polyvinyl alcohol (PVA) polymers with active functional groups (e.g. carboxyl groups). The a-BNNTs were then assembled onto the surface of PAA/PVA nanofibrous polymeric film via either physical electrostatic interaction or chemical covalent bonding (Fig. S1†). On attaching BNNTs onto PAA/PVA nanofibrous film through chemical bonds, a large enhancement in thermal conductivity could be realized. Experimental results were theoretically supported by the molecular dynamics (MD) simulations. To the best of our knowledge, this is the first report which demonstrates interfacial engineering via chemical assembly of functionalized BNNTs is an efficient strategy to enhance the thermal conductivity of polymeric composites.
λ = α × ρ × c | (1) |
dcomposite = vpolymer × dpolymer + vfiller × dfiller | (2) |
Utotal = Ub + Uθ + Uϕ + Uχ + UvW + Uel + Uco | (3) |
The MD models of PAA/PVA nanofibrous thin films were constructed by packing the PAA/PVA polymer chains (n = 10). A size of the periodic boundary cell was 2.0 × 2.0 × 12.0 nm3. An energy minimization was performed with smart algorithm to relax the potential energy and the motion of atoms. The minimized models were stabilized under isothermal and isobaric conditions (NPT ensemble, 80 °C and 50 MPa). This process was performed for 2.0 ns, and each time step was 1 fs. A single-walled structure was selected to focus on the effect of the functionalization, and its chirality was (10,0). A degree of the functionalization (no. functional groups/no. BNNT atoms) was 3.0%. The functionalized BNNT model was assembled on a stabilized PAA/PVA model. The assembled model was relaxed again via stabilization process. A stabilized model had the physical (non-bonding) routes between PAA/PVA and functionalized BNNT models. A model that had chemical (covalent bonding) routes was made by performing the stabilization process after connecting the PAA/PVA chains and functional groups. The MD models for the pristine, physical assembled, and chemical assembled PAA/PVA nanofibrous thin films were denoted as “PAA-PVA”, “PAA-PVA_phys”, and “PAA-PVA_chem”, respectively. The thermal conductivity along heat flow direction was defined by Fourier's law. Müller and Plathe38 suggested the calculation method of thermal conductivity in MD model. This method determined the resulting temperature gradient by imposing a heat flux through the energy variation between cool and hot layers in an MD model. The MD model was divided into N layers to heat flow direction, and the thickness of each layer was identical. Its center layer and two end layers were defined as the cold layer and hot layer, respectively. The fastest atom in cool layer and the slowest atom of same mass in hot layer exchange the velocity vector. Then the temperature increase in hot layer and decrease in cold layer. The repetition of above process generates an energy transfer from hot layer to cold layer. It also leads to temperature gradient between cold layer and hot layer. The thermal conductivity (λ) between the cool and hot layers was expressed as eqn (4).39
(4) |
The thermal properties of BNNTs were investigated through TGA (Fig. S5†). The pristine BNNTs showed no specific decomposition up to 800 °C. Beyond 800 °C, a slight mass gain (∼≤1 wt%) could be observed which was due to the oxidation of boron. On the other hand, the cl-BNNTs showed a continuous weight loss until 800 °C, whereas, three stages of weight loss could be observed for a-BNNTs. The first region (I) below 200 °C indicated weight loss of adsorbed residual solvents and/or impurities obtained from the functionalization process. The second region (II) between 200 and 500 °C could be attributed to the thermal decomposition of covalently grafted organic chlorination groups. Such result indicated that the percentage of covalently grafted organic chlorination groups is ca. 44.5%. The third region (III), interestingly, showed a continuous weight loss above 500 °C, and over 1000 °C, residues above 8% could be found. This was attributed to the removal of unstable BNNTs caused by chemical reaction. For the a-BNNTs products, the weight loss regions were more clearly observed. The first (I) and second (II) region were also from the adsorbed residual solvents and/or impurities in the products, and from the loss of the amine ligand from the surface of the BNNTs, respectively. The third region (III) revealed complete mass loss until reaching 1000 °C. These results can be explained that the functional groups were evenly functionalized onto the surface of chemically inert BNNTs.
a-BNNTs were assembled on the electrospun nanofibrous thin films via either physical or chemical approaches (called as PAA/PVA_phys and PAA/PVA_chem, Fig. S1†). The PAA/PVA nanofibrous thin-films before and after assembling of a-BNNTs were investigated by FT-IR analyses (Fig. 1(a)). For FT-IR spectrum of PAA/PVA nanofibrous thin-films,42 peaks at 2929, 1704, 1091 and 3407 cm−1 were observed which originated from C–H symmetric stretching, COO– asymmetric stretching from PAA, C–O asymmetric stretching from PVA and overlapped symmetric vibrations –OH and –COOH, respectively. After assembling of a-BNNTs onto the thin-films via physical approach, specific BNNT vibration peaks were observed at 802 cm−1 and 1373 cm−1. We observed downshifts for the absorption peaks of C–O, COO–, and overlapped peaks of –OH and –COOH related to PAA and PVA polymer, probably due to the physical electrostatic interaction between the amino group of BNNT and functional group of PAA/PVA nanofibers. By contrast, for the chemically assembled a-BNNTs on the PAA/PVA nanofibrous thin films, we observed a new absorption peak at 1641 cm−1 corresponding to CONH stretching vibration.38 Furthermore, the specific peaks related to PAA polymer showed a surprisingly large degree of change. For example, the COO– stretching peak was up-shifted to 1708 cm−1 in contrast to that of the physically assembled sample, indicating the presence of interaction between the carboxylic acid group of the polymer and amine group of the BNNTs. The overlapped peak of –OH and –COO at 3315 cm−1 become narrow, suggesting partial disappearance of the –COOH groups. Thus, the carboxylic acid groups of the PAA polymers participated in chemical interaction with a-BNNTs, leading to the formation of CONH bonds. To see the additional distinctive differences between the physical and chemical assemblies of a-BNNTs onto PAA/PVA nanofibrous thin films, we carried out XPS measurement and the resulting spectra were carefully analyzed by curved-fitting (Fig. 1(b) and S6†).
Fig. 1 (a) FT-IR and (b) XPS C 1s spectra of pristine nanofibrous film, and the physically and chemically assembled nanofibrous films with amine functionalized BNNTs. |
The C 1s spectrum (Fig. 1(b)) of the pristine PAA/PVA nanofibrous thin films displayed three peaks at 284.6, 286.3, and 288.7 eV, which were ascribed to C–C, C–O, and –COOH bonding, respectively. However, the physical assembly of a-BNNTs allowed the C 1s spectrum of thin film to show new peaks of C–N and –COO– bonding at 285.8 and 288.0 eV. Such data indicated that the a-BNNTs were sufficiently adsorbed onto the thin films via weak physical electrostatic interaction. In the chemically assembled sample, we observed a new peak at 287.4, which was attributed to –CON– bonding. In addition, B 1s and N 1s spectra of physically and chemically assembled nanofibrous films (Fig. S6†) showed considerable peak changes as compared to those of the pure BNNTs, indicating strong interaction between the organic polymer and the inorganic a-BNNTs. The XPS results strongly indicated that a-BNNTs were successfully assembled onto PAA/PVA nanofibrous thin films via either physical electrostatic interaction or chemical covalent bonds.
SEM observation was performed to see the morphological changes in the PAA/PVA nanofibrous thin films before and after the assembling of a-BNNTs (Fig. 2). The SEM image of the pristine PAA/PVA nanofibrous thin film (Fig. 2(a)) showed smooth and uniform nanofibers with random orientation along with slightly pressurized and cross-linked portions caused by hot-pressure and stabilization process. The physically assembled sample (Fig. 2(b)) was very similar to that of the pristine film, except some small particles were locally attached to their surface. However, the chemically assembled film (Fig. 2(c)) displayed a rough surface with numerous small particles attached to its surface. Such difference indicated that numerous a-BNNTs were chemically assembled onto the surface of the PAA/PVA nanofibrous film with the help of EDC. From the additional TEM observation (Fig. 2(d)), we identified that the small particles were actually modified BNNTs on the surface of the nanofiber. The experimental evidence from SEM and TEM studies suggested that the BNNTs were assembled on nanofibrous thin films through either physical absorption or chemical reaction.
The effect of the assembled a-BNNTs on the thermal stability of nanofibrous films were also investigated by TGA and DSC analyses (Fig. 3 and S7†). The weight loss of PAA/PVA nanofibrous thin-films can be categorized into 3 sections; evaporation of water and/or organic solvents (I), thermal decomposition of (II) functional groups and (III) backbone of polymers. The PAA/PVA nanofibrous thin-film showed complete decomposition at 500 °C. An enhanced decomposition temperature (600 °C) was observed for the physically assembled nanofibrous film which was due the effect of the physically incorporated BNNTs. By contrast, a dramatically increased thermal stability was observed for the chemically assembled film (more than 30% at 1000 °C). It is assumed that the chemically introduced a-BNNTs on the surface of nanofibrous polymer matrixes acted as protective agent with regard to oxygen attack. These results can be used as evidence that a-BNNTs can affect the thermal stability of PAA/PVA nanofibrous thin-films, especially if BNNTs are chemically assembled onto the polymeric thin film.
Fig. 3 Thermogravimetric curves of pristine nanofibrous film and the physically and chemically assembled nanofibrous film with functionalized BNNTs under aerobic condition. |
Thermal conductivity of the nanofibrous thin films before and after assembling a-BNNTs was experimentally evaluated by measuring their thermal diffusivities. The experimentally obtained thermal diffusivities (Fig. 4(a)) and calculated thermal conductivities (Fig. 4(b)) revealed that the chemical assembling approach was more effective than the physical route. We achieved high thermal conductivity of nanofibrous film up to 0.65 W mK−1 via the chemical assembly of a-BNNTs, which is equivalent to thermal diffusivity of 9.01 × 10−7 m2 s−1. This is 1.5-fold higher than both the pristine nanofibrous film (0.42 W mK−1, 5.95 × 10−7 m2 s−1) and the physically assembled nanofibrous film with a-BNNTs (0.43 W mK−1, 5.99 × 10−7 m2 s−1). It is interesting to achieve such a high thermal conductivity from the chemically assembled nanofibrous film, considering the small amount of BNNTs incorporated (1 wt%). Therefore, it is worth mentioning that the covalent bond formation between amine-functionalized BNNTs and the –COOH of polymer matrixes reduced the interfacial thermal resistance, which resulted in the improvement of thermal conductivity for polymeric composite films.
Fig. 4 (a) Thermal diffusivity and (b) thermal conductivities of pristine nanofibrous film and the physically and chemically assembled nanofibrous films with functionalized BNNTs. |
Finally, the influences of the functionalization of BNNTs and their assembly was estimated quantitatively by analyzing the results of MD simulations (Fig. S8†) and compared with the experimental results. The thermal conductivities of three MD models are well matched with the experimentally measured results (Fig. 5(a)). It means that the three MD models were well constructed to simulate the characteristics of PAA/PVA nanofibrous thin-films. The specific heats and average atomic velocities obtained from MD simulation (Fig. 5(b)) revealed that the capacity of enthalpy in PAA/PVA nanofibrous thin-films was significantly improved by adding the functionalized BNNTs. A high capacity of enthalpy means that the variation of potential energies was increased by the temperature change. The potential energies with temperature show the largest variations for PAA/PVA_chem, and those of PAA/PVA and PAA/PVA_phys shows a small difference (Fig. 6(a)). These results show that the chemical assembled PAA/PVA nanofibrous thin-film had a lager heat flux than the others in the identical temperature gradient. It was the one of reason that the thermal conductivity was improved by the functionalization of BNNTs and their assembly. Another reason was the effect of interactions improved in the interphase between the PAA/PVA nanofibrous thin-film and functionalized BNNT. The interaction energies of PAA/PVA_chem were a higher than those of PAA/PVA_phys in every temperature range (Fig. 6(b)). This result means that the expansion of the conductive path and interphase area by a formation of the covalent bond improved the exchange of energy in the interphase. When the interphase had the high interaction energy, the functionalized BNNTs on PAA/PVA nanofibrous thin-films can performed the role as good conductive path. Therefore, the functionalization of BNNTs and their assembly on the nanofibrous films are the effective method to improve the conductive performance of the nanofibrous thin-film based the polymers.
Fig. 5 (a) Thermal conductivities, (b) specific heats, and average atomic velocities of pristine, the physically, and chemically assembled nanofibrous films obtained from the MD simulations. |
Fig. 6 (a) Relative variations of potential energy and (b) interaction energies between the nanofibrous films and functionalized BNNTs obtained from the MD simulations. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra11808b |
This journal is © The Royal Society of Chemistry 2018 |