Rahele Zhianiab,
Seyed Mohsen Sadeghzadeh*ab and
Shokufe Emraniab
aDepartment of Chemistry, Faculty of Sciences, Neyshabur Branch, Islamic Azad University, Neyshabur, Iran. E-mail: seyedmohsen.sadeghzadeh@gmail.com
bYoung Researchers and Elite Club, Neyshabur Branch, Islamic Azad University, Neyshabur, Iran
First published on 7th February 2018
An efficient bis(2-dodecylsulfanyl-ethyl)-amine·CrCl3 complex supported on KCC-1 (KCC-1/SNS/Cr) has been developed for the synthesis of spiroindenopyridazine-4H-pyran, providing excellent yields of the corresponding products with remarkable chemoselectivity. This morphology ultimately leads to higher catalytic activity for the KCC-1-supported nanoparticles. The KCC-1/SNS/Cr NPs were thoroughly characterized by using TEM, SEM, TGA, FT-IR, ICP-MS, and BET. The recycled catalyst has been analyzed by ICP-MS showing only minor changes in morphology after the reaction, thus confirming the robustness of the catalyst.
In view of catalysis on solid supports, metal complexes with a support of choice provide a large field for the discovery of new, highly active nanocatalysts for important and challenging reactions, which also offer the additional advantage of recyclability.13–15 These systems have several advantages over conventional catalysts, such as superior activity and improved stability. Recently, Polshettiwar et al.16 reported a novel fibrous nanosilica (KCC-1) material, which has special center-radial pore structures with their pore sizes gradually increasing from the center to the surface. KCC-1 material showed a high specific surface area due to the pores in the fibers, and the accessibility of the active sites was significantly increased as a result of the special structure.17–21 Additionally, 3D architectures generating a hierarchical pore structure with macropores can also improve the mass transfer of the reactant.22,23 The KCC-1-based sorbents may have several advantages over conventional silica-based sorbents, including (i) high catalyst loading, (ii) minimum reduction in surface area after functionalization and (iii) more accessibility of the catalyst sites to enhance the reaction, due to the fibrous structure and highly accessible surface area of KCC-1.
The chromium based catalysts received a great deal of attention to achieve high efficiency and selectivity toward 1-hexen production.24–42 Typically, these types of catalysts are Cr-complex with special ligands such as pyrrolyl,24 cyclopentadienyl,25–28 maleimidyl29,30 and aryloxide31–33 as aromatic ligands as well as multidentate donor ligands including phosphorous, nitrogen, sulfur and oxygen atoms such as PNP,34 SNS,35 NNN,36 NN, NO, NP and NS.37–42 In this regard, due to simple synthesis, readily available starting materials and low cost, the SNS ligands have been extensively explored.35 On the other hand, from the viewpoint of practical applications, heterogeneous Cr-based catalysts have drawn particular attention to the simple recovery of the catalyst as well as simple purification of the product through easy filtration of solid catalyst. Although there are many literature reports for homogeneous chromium catalytic systems in the ethylene oligomerization, heterogeneous systems were rarely investigated.43–48 The immobilization of chromium complexes on the solid supports such as siliceous43–45 and polymeric supports46–48 are examples of heterogeneous catalysts in ethylene trimerization.
KCC-1 has been successfully utilized for various applications like CO2 capture, photocatalysis, DNA and gene delivery, hydrogenolysis and hydro-metathesis reactions and non-carbonylative Suzuki cross-coupling reactions.49–60 Given our continued interest in nanocatalysis and catalyst development for organic reactions, we envisaged using bis(2-dodecylsulfanyl-ethyl)-amine·CrCl3 complex supported on fibrous KCC-1 as a catalyst for investigate the one-pot synthesis of spiroindenopyridazine-4H-pyran (Scheme 1).
The morphology and structure of the KCC-1 and KCC-1/SNS/Cr NPs are further characterized by SEM and TEM. Fig. 1a shows an SEM image of highly textured KCC-1 samples, where the samples have spheres of uniform size with diameters of ∼300 nm and a wrinkled radial structure. A close inspection of these images shows that wrinkled fibers (with thicknesses of ∼8.5 nm) grow out from the center of the spheres and are arranged radially in three dimensions. Also, the overlapping of the wrinkled radial structure forms cone-shaped open pores. The SEM image shows that the entire sphere is solid and composed of fibers. Furthermore, this open hierarchical channel structure and fibers are more easily for the mass transfer of reactants and increase the accessibility of active sites. The SEM and TEM images of KCC-1/SNS/Cr NPs showed that after modification the morphology of KCC-1 is not change (Fig. 1b and c). After being reused ten times, the dandelion-like structure of the catalyst could be still observed although the dandelion-like structure collapsed to some extent. The structure similar between fresh KCC-1/SNS/Cr NPs and the KCC-1/SNS/Cr NPs reused ten times, accounted for high power in recyclability (Fig. 1d).
Fig. 1 SEM images of KCC-1 NPs (a); TEM images of fresh KCC-1/SNS/Cr NPs (b); SEM images of fresh KCC-1/SNS/Cr NPs (c); SEM images of KCC-1/SNS/Cr NPs after ten reuses (d). |
The thermal stability of the synthesized KCC-1/SNS/Cr NPs catalyst was detected through TGA and the results are depicted in Fig. 2. The weight loss below 250 °C was ascribed to the elimination of the physisorbed and chemisorbed solvent on the surface of the silica material. About 8.6% of the weight loss, in the temperature range 250–450 °C, was due to the organic group derivatives.
The N2 adsorption–desorption isotherms of KCC-1/SNS/Cr NPs showed characteristic type IV curve (Fig. 3), which is consistent with literature reports on standard fibrous silica spheres. As for KCC-1, the BET surface area, total pore volume, and BJH pore diameter are obtained as 439 m2 g−1, 1.49 cm3 g−1, and 14.78 nm respectively, whereas the corresponding parameters of KCC-1/SNS/Cr NPs have decreased to 319 m2 g−1, 1.12 cm3 g−1, and 12.21 nm. The nitrogen sorption analysis of KCC-1/SNS/Cr NPs also confirms a regular and uniform mesostructure with a decrease in surface area, pore diameter and pore volume parameters in comparison with that of pristine KCC-1. With the functionalization by bis-(2-dodecylsulfanyl-ethyl)-amine-Si, the corresponding pore volumes are drastically reduced. This could be ascribed to increased loading with the sensing probe, which occupies a large volume inside the silica spheres (Fig. 3 and Table 1).
Catalysts | SBET (m2 g−1) | Va (cm3 g−1) | DBJH (nm) |
---|---|---|---|
KCC-1 | 439 | 1.49 | 14.78 |
KCC-1/SNS/Cr NPs | 319 | 1.12 | 12.21 |
FT-IR spectroscopy was employed to determine the surface modification of the synthesized catalyst (Fig. 4). The Si–O–Si symmetric and asymmetric stretching vibrations at 802 cm−1 and 1103 cm−1 and the O–H stretching vibration at 3444 cm−1 were observed for the KCC-1 (Fig. 4a). The O–H stretching vibration at 3439 cm−1, the Si–O stretching at 1108 cm−1, the CH2 stretching at 2910 cm−1 were observed for the KCC-1/SNS/Cr NPs (Fig. 4b). These results indicated that the organic compound had been successfully introduced onto the surface of KCC-1.
To optimize reaction conditions for the KCC-1/SNS/Cr NPs catalyst system, the effects of various reaction parameters were investigated. We examined the effect of solvent on the synthesis of spiroindenopyridazine-4H-pyran using the KCC-1/SNS/Cr NPs at heating under reflux (Table 2). Solvent does affect on catalysts performance. n-Hexane, benzene, CCl4, or cyclohexane, an non-polar solvent, gave spiroindenopyridazine-4H-pyran a lower yield (Table 2, entry 12–15). CH3CN, THF, CH2Cl2, DMF, toluene, dioxane, CHCl3, EtOAc, and DMSO, aprotic polar solvents, gave also spiroindenopyridazine-4H-pyran in low yields. The reaction was do better in protic solvent. i-PrOH, and ethanol gave spiroindenopyridazine-4H-pyran in average yields (Table 2, entries 1 and 20). In contrast, the use of methanol resulted in an increased yield of 72% the yield was remarkably increased up to 96% when H2O was used as the solvent respectively in the presence of KCC-1/SNS/Cr NPs. In this study, it was found that water is a more efficient (Table 2, entry 2) over other organic solvents. A solvent that stabilizes one of two competing transition states that control the selectivity should enhance the selectivity of the product obtained via the stabilized transition state. For example, in multicomponent reactions higher reaction rates and selectivities are often obtained in polar solvents compared to non-polar solvents, which has been attributed to enhanced hydrogen bonding between the solvent and the transition state, as well as to enforced hydrophobic interactions when conducted in water, which facilitates alignment of the substrates. The ability to use water as the reaction medium greatly increases the green credentials of the method. We also investigated the crucial role of temperature in the synthesis of spiroindenopyridazine-4H-pyran in the presence of KCC-1/SNS/Cr NP as a catalyst. Results clearly indicated that the catalytic activity isn't sensitive to reaction temperature. The best temperature for this reaction was at room temperature (Table 2, entry 2–5).
Entry | Solvent | Temp. (°C) | Yieldb (%) |
---|---|---|---|
a Reaction conditions: ninhydrin 1 (1 mmol), cyanoacetohydrazide 2 (1 mmol), malononitrile 3 (1 mmol), dimedone 4 (1 mmol), solvent (10 mL), and catalyst (1 mg), 2 h.b GC yields [%]. | |||
1 | EtOH | Reflux | 64 |
2 | H2O | Reflux | 96 |
3 | H2O | 80 | 96 |
4 | H2O | 60 | 96 |
5 | H2O | r.t. | 96 |
6 | CH3CN | r.t. | 36 |
7 | THF | r.t. | 25 |
8 | CH2Cl2 | r.t. | 29 |
9 | EtOAc | r.t. | 43 |
10 | DMF | r.t. | 24 |
11 | Toluene | r.t. | 27 |
12 | n-Hexane | r.t. | 18 |
13 | Benzene | r.t. | 9 |
14 | CCl4 | r.t. | 17 |
15 | Cyclohexane | r.t. | 12 |
16 | CHCl3 | r.t. | 43 |
17 | DMSO | r.t. | 32 |
18 | MeOH | r.t. | 72 |
19 | Dioxane | r.t. | 24 |
20 | i-PrOH | r.t. | 55 |
21 | Solvent-free | r.t. | — |
As shown in Fig. 5, the amount of catalyst also has a significant effect on the coupling reaction. The reaction rate was accelerated quickly in the range 0.6–0.8 mg. However, the yield decreased when the amount of catalyst reached 2.0 mg. Based on these report, it can be inferred that increasing amount of catalyst was propitious to produce spiroindenopyridazine-4H-pyran when the amount of catalyst was less than 1.8 mg. Therefore, the amount of catalyst of 1.0 mg was considered as suitable condition.
The influence of time on this reaction is exhibited in Fig. 6. It is obvious that the spiroindenopyridazine-4H-pyran yield increased up to 96% for 120 min. Whereas further increase in the time don't resulted in a slight decrease in the product yield. Therefore, the optimal time for the coupling reaction of ninhydrin, cyanoacetohydrazide, malononitrile, and dimedone are 120 min.
For further investigation the efficiency of the catalyst, different control experiments were performed and the obtained information is shown in Table 3. Initially, a standard reaction was carried out using KCC-1 showed that any amount of the desired product was not formed after 2 h of reaction time (Table 3, entries 1). Also, when KCC-1/SNS was used as the catalyst, a reaction was not observed (Table 3, entries 2). The bis-(2-dodecylsulfanyl-ethyl)-amine could not give the satisfactory catalytic activity under mild reactions. Based on these disappointing results, we continued the studies to improve the yield of the product by added the Cr. Notably, there was not much difference in the reaction yields when reaction was carried out using KCC-1/SNS/Cr NPs and CrCl3·(thf)3 catalyst (Table 3, entries 3 and 7), however, CrCl3·(thf)3 is not recoverable and reusable for the next runs. These observations show that the reaction cycle is mainly catalyzed by Cr species complexed on the KCC-1/SNS nanostructure. The nano-sized particles increase the exposed surface area of the active site of the catalyst, thereby enhancing the contact between reactants and catalyst dramatically and mimicking the homogeneous catalysts. As a result, KCC-1/SNS/Cr NPs was used in the subsequent investigations because of its high reactivity, high selectivity and easy separation. Also, the activity and selectivity of nano-catalyst can be manipulated by tailoring chemical and physical properties like size, shape, composition and morphology. To assess the exact impact of the presence of KCC-1 in the catalyst, the KCC-1/SNS/Cr NPs compared with MCM-41/SNS/Cr, SBA-15/SNS/Cr, and nano-SiO2/SNS/Cr. When nano-SiO2/SNS/Cr, MCM-41/SNS/Cr or SBA-15/SNS/Cr was used as the catalyst, the yield of the desired product was average to good, but the yield for KCC-1/SNS/Cr was excellent. Non-negligible activity of the silica was attributed to its shape, composition and morphology. Besides, the large space between fibers can significantly increase the accessibility of the active sites of the KCC-1. That is why, the KCC-1 was more effective than nano-SiO2, MCM-41, and SBA-15 (Table 3, entries 3–6). As a result, KCC-1 NPs were used in the subsequent investigations because of its high reactivity, high selectivity and easy separation (Table 3).
Entry | Catalyst | TOFb (h−1) |
---|---|---|
a Reaction conditions: ninhydrin 1 (1 mmol), cyanoacetohydrazide 2 (1 mmol), malononitrile 3 (1 mmol), and dimedone 4 (1 mmol), 2 h.b Isolated yield. | ||
1 | KCC-1 | — |
2 | KCC-1/SNS | — |
3 | KCC-1/SNS/Cr | 48 |
4 | Nano-SiO2/SNS/Cr | 21.5 |
5 | MCM-41/SNS/Cr | 42.5 |
6 | SBA-15/SNS/Cr | 43.5 |
7 | CrCl3·(thf)3 | 47.5 |
To examine the scope of the catalytic properties of the catalyst for synthesis of spiroindenopyridazine-4H-pyran, various types of CH–acids 4 were reacted with ninhydrin 1, cyanoacetohydrazide 2 and malononitrile 3 in the presence of a catalytic amount of KCC-1/SNS/Cr NPs. It was found that all these CH–acids 4 were suitable for this reaction, giving the desired products excellent yields (Table 4).
Entry | CH–acid | Product | Yieldb (%) | mp (°C) |
---|---|---|---|---|
a Reaction conditions: ninhydrin 1 (1 mmol), cyanoacetohydrazide 2 (1 mmol), malononitrile 3 (1 mmol), CH–acids 4 (1 mmol), and catalyst (1 mg), 2 h.b GC yields [%]. | ||||
1 | 95 | >300 (ref. 62) | ||
2 | 96 | >300 (ref. 62) | ||
3 | 96 | 293–296 (ref. 62) | ||
4 | 98 | 270–272 (ref. 62) | ||
5 | 93 | >300 (ref. 62) | ||
6 | 92 | >300 (ref. 62) |
The loading amount of Cr in Nano-SiO2/SNS/Cr, MCM-41/SNS/Cr, SBA-15/SNS/Cr, and KCC-1/SNS/Cr NPs as determined by ICP-MS. The amount of Cr in nano-SiO2/SNS/Cr, MCM-41/SNS/Cr, SBA-15/SNS/Cr, and KCC-1/SNS/Cr were 1.4, 2.1, 2.3, and 2.9 wt%, respectively. The higher metal loading obtained for KCC-1/SNS/Cr can be attributed to the larger initial surface area of KCC-1 when compared with nano-SiO2, MCM-41 and SBA-15. Also, Cr leaching was studied by inductively coupled plasma mass spectrometry (ICP-MS) analysis of the catalyst, after ten cycles of reactions. The loading amount of Cr after ten reuses was found to be 2.8 wt%, which shows negligible Cr leaching (Table 5, entry 8). The amount of Cr in nano-SiO2/SNS/Cr, MCM-41/SNS/Cr, and SBA-15/SNS/Cr were 0.8, 1.7, and 1.8 wt%, which shows Cr leaching (Table 5, entries 5–7). This remarkable ability of the KCC-1/SNS/Cr mesostructure may be attributed to fibres of KCC-1 that effectively manage the reaction through preventing Cr agglomeration and releasing and recapturing Cr during reaction process.
Entry | Catalyst | wt% |
---|---|---|
1 | Nano-SiO2/SNS/Cr | 1.4 |
2 | MCM-41/SNS/Cr | 2.1 |
3 | SBA-15/SNS/Cr | 2.3 |
4 | KCC-1/SNS/Cr | 2.9 |
5 | Nano-SiO2/SNS/Cr after ten reuses | 0.8 |
6 | MCM-41/SNS/Cr after ten reuses | 1.7 |
7 | SBA-15/SNS/Cr after ten reuses | 1.8 |
8 | KCC-1/SNS/Cr after ten reuses | 2.8 |
It is important to note that the heterogeneous property of KCC-1/SNS/Cr NPs facilitates its efficient recovery from the reaction mixture during work-up procedure. The activity of the recycled catalyst was also examined under the optimized conditions. After the completion of reaction, the catalyst was separated by filtration, washed with methanol and dried at the pump. The recovered catalyst was reused for ten consecutive cycles without any significant loss in catalytic activity (Fig. 7). This lack of reduction in catalyst performance can be attributed to the simple and stability of the catalyst structure.
This journal is © The Royal Society of Chemistry 2018 |