Xin Daiab,
Hongwei Leia,
Cong Chena,
Yaxiong Guoa and
Guojia Fang*ab
aKey Laboratory of Artificial Micro- and Nano-structures of Ministry of Education of China, School of Physics and Technology, Wuhan University, Wuhan 430072, PR China
bShenzhen Institute of Wuhan University, Shenzhen 518055, PR China. E-mail: gjfang@whu.edu.cn; Fax: +86 (0)27 68752569; Tel: +86 (0)27 87642784
First published on 8th May 2018
Inorganic p-type films with high mobility are very important for opto-electronic applications. It is very difficult to synthesize p-type films with a wider, tunable band gap energy and suitable band energy levels. In this research, p-type copper aluminum sulfide (CuxAl1−xSy) films with tunable optical band gap, carrier density, hole mobility and conductivity were first synthesized using a simple, low cost and low temperature chemical bath deposition method. These in situ fabricated CuxAl1−xSy films were deposited at 60 °C using an aqueous solution of copper(II) chloride dihydrate (CuCl2·2H2O), aluminium nitrate nonohydrate [Al(NO3)3·9H2O], thiourea [(NH2)2CS], and ammonium hydroxide, with citric acid as the complexing agent. Upon varying the ratio of the precursor, the band gap of the CuxAl1−xSy films can be tuned from 2.63 eV to 4.01 eV. The highest hole mobility obtained was 1.52 cm2 V−1 s−1 and the best conductivity obtained was 546 S cm−1. The CuxAl1−xSy films were used as a hole transporting layer (HTL) in organic solar cells (OSCs), and a good performance of the OSCs was demonstrated using the CuxAl1−xSy films as the HTL. These results demonstrate the remarkable potential of CuxAl1−xSy as hole transport material for opto-electronic devices.
Chalcogenide (CuAlS2) which is known to be a p-type semiconductor, is a promising material because of its high band gap energy (Eg) and hole conductivity.21,22 There are various methods used to prepare CuAlS2, such as chemical vapor transport deposition, solid phase reaction, solvothermal deposition, chemical spray pyrolysis, hydrothermal methods and chemical bath deposition (CBD).23–28 However, these methods involve either high temperature or high pressure and the prepared CuAlS2 always has a low conductivity, whereas the film prepared using CBD is not very uniform and lacks measureable electrical properties.
In this research, a CBD technique was used to grow CuxAl1−xSy thin film with a tunable band gap in situ. Compared with other deposition methods,23–27 this method has several advantages such as: (1) the precursors are dissolved in distilled water, which is non-toxic, low cost and environmentally friendly, (2) the chemicals are commercially available and inexpensive, the deposition temperature is 60 °C which is really low and very safe, and (3) the process is simple. With this method CuxAl1−xSy films with a large area can easily be grown without using sophisticated instruments. In addition, citric acid and ammonium hydroxide are used to adjust the speed of the reaction to obtain the required film.
In comparison with copper(II) sulfide (CuS)29–31 film, the CuxAl1−xSy film is easy to grow without needing any sophisticated instruments. Most importantly, the variable energy levels of CuxAl1−xSy films with a tunable band gap are very attractive. In this research, non-toxic and earth-abundant CuxAl1−xSy thin film was used as HTL for OSCs with a blend of poly(3-hexylthiophene) (P3HT) and 6,6-phenyl C61 butyric acid methyl ester (PCBM) was used as the active layer. Photovoltaic devices were made with the structure of fluorine doped tin oxide (FTO)/CuxAl1−xSy/P3HT:PCBM/Al. The optimized OSCs illuminated under simulated AM1.5G, 100 mW cm−2 white light yielded a power conversion efficiency (PCE) of 2.67% with an open-circuit voltage (Voc) of 0.596 V, a short-circuit current density (Jsc) of 9.21 mA cm−2, and a fill factor (FF) of 48.7%, which was comparable to that obtained with reference organic photovoltaics with PEDOT:PSS as HTL.
Aqueous solutions of 0.01 M CuCl2·2H2O, 0.01 M Al(NO3)3·9H2O, 0.04 M (NH2)2CS, 0.02 M citric acid and pH adjuster (ammonium hydroxide) was used to prepare a CuAlS2 thin film. Firstly, CuCl2·2H2O, Al(NO3)3·9H2O and citric acid were placed into a beaker using deionized water as the solvent and then stirred continuously for a few minutes until the solution became homogenous. Then, ammonium hydroxide was added dropwise into the solution until it became a bluish violet colour, and solution was denoted as solution A. The (NH2)2CS was placed into another beaker and dissolved in deionized water, which was denoted as solution B. Solution A and solution B were mixed together to obtain the final solution, and ammonium hydroxide was added dropwise to adjust the pH to 8.8. Subsequently, the FTO substrates were placed into the final solution at 60 °C to obtain the required CuAlS2 film. To prepare the CuxAl1−xSy film (x = 0.2, 0.3, 0.5, 0.7, 0.8, 0.9, 1), the molar ratio of CuCl2·H2O and Al(NO3)3·9H2O was varied, while maintaining the total concentration at 0.02 M, as the remaining steps were processed as described previously. Then the CuxAl1−xSy films were annealed at 150 °C for 10 min and cooled down to room temperature (RT) prior to use.
The transmission spectra of CuxAl1−xSy thin films are shown in Fig. 2(a) (x = 0.2, 0.3, 0.5, 0.7, 0.8, 0.9, 1). The film transmittance increased with Al content when the thickness of the films was approximately 200 nm. It should be noted that in this research, the film thicknesses were all tested using an ellipsometer.
Fig. 2 The transmission spectra of CuxAl1−xSy films deposited on glass after annealing at 150 °C for 10 min (a), and the diagram of (αhν)2 against hν calculated from the transmission spectra (b). |
The energy gap Eg was calculated from the equation:
αhν = B(hν − Eg)r |
The CuAlS2 film exhibited allowed direct transition. The optical band gap of CuxAl1−xSy film according to the dependence of (αhν)2 on hν was confirmed. The estimated band gaps of the CuxAl1−xSy films at different Cu concentrations are illustrated in Fig. 2(b). Using Fig. 2(b), the CuAlS2 film (x = 0.5) was calculated to have a band gap of 3.60 eV which matched well with those figures reported in the literature. Also, as expected, CuS film (x = 1) had an optical gap of 2.63 eV, which was very close to the reported values (2.4 eV). As can be seen in Fig. 2(b), starting from CuS, the band gap of the films increased from 2.63 eV to 4.01 eV with the decrease of x (which means that the ratios of Cu to Al became smaller) and the transmittance increased with the decreasing Cu content. Thus, metal chalcogenides with a tunable optical band gap could be obtained by varying the precursor ratio of Cu and Al, and this is promising for applications in optoelectronic devices.
The electrical properties were characterized using Hall effect measurements. As seen in Table 1, there was a variation of optical and electrical parameters of the CuxAl1−xSy thin films which were annealed at 150 °C for 10 min. For each composition with a particular molar ratio, more than three samples were made and tested to ensure the reproducibility, and all the films displayed p-type conductivity. The data listed in Table 1 for the reference was the one which was closer to the average result. Overall, the resistivity shows a tendency to decrease with increasing Cu concentration, as shown in Fig. 3(b). A maximum conductivity of 546 S cm−1 in films with x = 0.7 was achieved, which was much higher than the values reported for the p-type HTLs.32,33 It is interesting that the resistivity of the films between x = 0.7 and x = 0.8 has a sudden rise, the reason for this is not known at the moment. Hole concentration and mobility were measured using a 7704A Hall system (Lake Shore Cryotronics). As shown in Fig. 3(c), hole mobility appears to increase gradually as the Cu concentration increased, within the range of 0.2 < x < 0.5, and then gently decreased and this takes no account of the CuS film. Compared with other samples, the high conductivity of the film with x = 0.7 originates from the relatively higher carrier concentration and mobility. In Fig. 3(d), hole concentration varies from (1–4) × 1021 cm−3, which is in the range of a highly doped degenerate semiconductor.
x | Eg (eV) | R (mΩ cm) | R (Ω sq−1) | Hall mobility (cm2 V−1 s−1) | Carrier density (cm−3) |
---|---|---|---|---|---|
0.2 | 4.01 | 7.88 | 342.50 | 0.44 | 1.81 × 1021 |
0.3 | 3.76 | 3.32 | 165.89 | 0.80 | 2.36 × 1021 |
0.5 | 3.60 | 2.18 | 109.16 | 0.97 | 2.94 × 1021 |
0.7 | 3.25 | 1.83 | 122.02 | 0.94 | 3.61 × 1021 |
0.8 | 3.02 | 2.84 | 113.41 | 0.78 | 2.82 × 1021 |
0.9 | 2.91 | 2.15 | 107.39 | 0.92 | 3.17 × 1021 |
1 | 2.63 | 2.04 | 88.48 | 1.52 | 2.01 × 1021 |
Fig. 3 (a) Energy band gap, (b) resistivity, (c) hole mobility, (d) carrier density of the CuxAl1−xSy films at room temperature as a function of the Cu concentration. |
Fig. 3 reveals that the band gaps of 2.63–4.01 eV were comparable to p-type transparent materials such as aluminium copper dioxide (CuAlO2; 3.6 eV), and the hole conductivity was relatively high, which was ascribed to the considerable mobility of 0.4–1.5 cm2 V−1 s−1 and a hole concentration of 1−4 × 1021 cm−3. CuS is well known as a p-type conductor. Thus, the hole conduction in the CuxAl1−xSy films was attributed to the CuS phase. The conducting network formed by CuS (even in Al rich samples) leads to the high p-type conductivity in the films.
As discussed previously, transparency is more dependent on Cu and Al contents, whereas the Cu content plays an important role in the hole conductivity as well. Of the films with <1000 Ω sq−1 sheet resistance, except for x = 1, the highest transparency was found at x = 0.2 because it had the highest Al content whereas the lowest sheet resistance and the highest hole mobility was found at x = 0.5. The EDS measurements were used to determine the components of the CuxAl1−xSy films. As shown in Table 2, the atom percentage of Al decreased from 76.02% to 0% when x increased, which may be the main reason for the reduction of the optical band gap. In addition, the increasing atom percentage of Cu and S when x increases might be responsible for the increasing hole mobility. For the CuS film (x = 1), the mole ratio of Cu and S revealed the existence of copper sulfide (Cu2S) and CuS. The possible existence of the O element in the film may result in the higher energy gap (2.63 eV).
x in precursor | Cu (atom%) | Al (atom%) | S (atom%) |
---|---|---|---|
0.2 | 23.50 | 76.02 | 0.48 |
0.3 | 23.8 | 52.9 | 23.3 |
0.5 | 47.17 | 22.04 | 30.8 |
0.7 | 54.46 | 14.32 | 33.22 |
0.8 | 53.62 | 11.34 | 35.04 |
0.9 | 58.78 | 6.9 | 34.32 |
1 | 61.12 | 0 | 38.88 |
The XPS spectra of CuAlS2 films (x = 0.5, annealed at 150 °C) deposited on glass are shown in Fig. 4. Fig. 4(a) shows a full scale scan of the results of the XPS which found the peaks of Cu, Al, O, S and C. The magnified peaks of the Al 2p, Cu 2p and S 2p scan are shown in Fig. 4(b), (c) and (d), respectively. Fig. 4(b) shows the peak fitting of the Al 2p spectra. The peak fitting for the Al 2p line was divided into two peaks, the peaks at 77 eV and 74 eV revealed the presence of Cu 3p3/2 and Al 2p. The peaks of Cu 2p were at 952.9 eV and 932.9 eV. The core levels of Cu 2p1/2 indicated that there was a divalent Cu ion in the product whereas the core level of Cu 2p3/2 refers to the Cu+.34 The peaks at 162.0 eV belonged to S 2p. These results were consistent with the results found in the literature and have proved that the atomic ratio of elemental Cu and Al was approximately 2:1. For further analysis of the CuAlS2 films, TEM measurements were made to observe the ultrastructure. As seen in Fig. 5(a), the particles seem very large which may be because of the thick film. Fig. 5(b) is a typical high resolution TEM (HRTEM) image of the film of CuAlS2, where 10 crystal planes were tested to get an average interplanar distance for each crystal orientation. It was concluded that there is CuAlS2 (112) in the CuAlS2 film with a corresponding interplanar distance of 3.04 Å. The selected area electron diffraction (SAED) pattern of the CuAlS2 film in Fig. 5(c) shows clearly that the CuAlS2 film is a polycrystalline compound.
The UPS measurement was carried out using helium Iα as the UV source. It can be concluded from Fig. 6 that the binding energies of the CuxAl1−xSy films (x = 0.2, 0.3, 0.5, 0.7, 1) were 16.07 eV, 15.89 eV, 16.08 eV, 15.92 eV, 15.89 eV, respectively. Thus, the work function of the CuxAl1−xSy films (x = 0.2, 0.3, 0.5, 0.7, 1) annealed at 150 °C for 10 min was 5.15 eV, 5.33 eV, 5.14 eV, 5.30 eV, 5.33 eV, respectively. Fig. 6 also shows the energy difference between the top of valence band (EV) and the Fermi level, and it was concluded that the EV of the CuxAl1−xSy films (x = 0.2, 0.3, 0.5, 0.7, 1) were 0.50 eV, 0.25 eV, 0.21 eV, 0.08 eV, 0.13 eV below the Fermi level, respectively, which were 5.65 eV, 5.58 eV, 5.35 eV, 5.38 eV, 5.46 eV, respectively. Take account of the optical band gap of CuxAl1−xSy films mentioned previously in Table 1, the bottom of the conduction band (EA) is set at 1.64 eV, 1.82 eV, 1.75, eV 2.13 eV, 2.83 eV for x = 0.2, 0.3, 0.5, 0.7, 1, respectively. The device structure and energy level alignment are shown in Fig. 7. From the band alignment, the energy band structure of the CuxAl1−xSy films (x = 0.2, 0.3, 0.5, 0.7, 1) was determined, and the energy band levels obtained for the CuxAl1−xSy films with excellent p-type conductivity could be suitable for many opto-electronic devices in the future.
Fig. 6 The UPS spectrum of CuxAl1−xSy film on FTO glass. (a) x = 0.2. (b) x = 0.3. (c) x = 0.5. (d) x = 0.7. (e) x = 1. |
Fig. 7 Device structure and energy levels of the OSCs. (a) Schematic of the OSCs. (b) Schematic of the energy alignment of the devices for CuxAl1−xSy film (x = 0.2, 0.3, 0.5, 0.7, 1). |
To demonstrate the application of p-CuxAl1−xSy films in photovoltaic devices, several heterojunction OSCs were fabricated with the CuxAl1−xSy film used as hole transporting layers. The J–V characteristics, which were measured under standard test conditions (1000 W m−2, air mass 1.5 global (AM1.5G) spectrum and 25 °C) for the 0.04 cm2 device, are presented in Fig. 8(a). Notably, it was found that a 40 nm CuAlS2 film annealed at 150 °C provided superior performance. As summarized in Table 3, for the FTO/CuxAl1−xSy/P3HT:PCBM/Al devices, the PCE of the OSCs increased from 1.22% to 2.45% when x increased from 0.2 to 0.5 because of the increasing hole mobility and the better matched band between CuxAl1−xSy and P3HT. However, the PCE decreased while x increased from 0.5 to 1, and the reasons for this phenomenon might be the decreasing band gap and the decline of the valence band edge. Compared with CuS film and other CuxAl1−xSy films (x = 0.7, 0.9) in Fig. 2(a), more light was transmitted by the CuAlS2 film with a wider band gap, which allows more use of the incident light under the same conditions. Furthermore, the variation of EV is in agreement with the changes in PCE, the EV of CuAlS2 film is closer to the highest occupied molecular orbital (HOMO) of P3HT compared with other films as shown in Fig. 7(b). Thus, the solar cells using CuAlS2 film as HTL produced the highest PCE. Although the energy levels between CuxAl1−xSy and P3HT were not sufficiently matched to achieve good hole collection, the variable energy levels of the CuxAl1−xSy films with tunable band gap were still attractive, and there will be more research with better matched bands in future. Finally, the best PCE was achieved using CuAlS2 film as HTL, and a Jsc of 9.21 mA cm−2 and a Voc of 596 mV were observed, delivering a PCE of 2.67%, which is shown in Fig. 8(b). Further comparison with other HTL can be found in Table S1 (ESI†). Therefore, the CuAlS2 film is a good material for solar cell applications.
HTL (40 nm) | Voc (V) | Jsc (mA cm−2) | FF (%) | PCE (%) |
---|---|---|---|---|
a There were eight cells for each device in this study. The errors of the PCEs were ±0.10%. | ||||
0.2 | 0.535 | −5.63 | 40.39 | 1.22 |
0.3 | 0.533 | −7.46 | 37.93 | 1.51 |
0.5 | 0.585 | −8.88 | 47.16 | 2.45 |
0.7 | 0.251 | −6.68 | 60.82 | 1.02 |
0.9 | 0.215 | −6.45 | 50.05 | 0.69 |
1 | 0.18 | −6.45 | 61.95 | 0.72 |
Champion (CuAlS2) | 0.596 | −9.21 | 48.7 | 2.67 |
Consequently, the films could be used as a hole transporting layer for photocells. The addition of a CuAlS2 layer between the anode and the active layer in OSCs can significantly improve the device performance, leading to a 2.67% power efficiency with a device structure of FTO/CuAlS2/P3HT:PCBM/Al under simulated AM1.5G 100 mW cm−2 illumination. This indicates that CuAlS2 is a very promising alternative HTL for OSCs and other opto-electronic devices.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra01299g |
This journal is © The Royal Society of Chemistry 2018 |