Feng Nan*a,
Kaihe Zhoub,
Shuan Liua,
Jibin Pu*a,
Yunhui Fangb and
Wenxuan Dingb
aKey Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China. E-mail: nanfeng2005@126.com; pujibin@nimte.ac.cn; Tel: +86 17855849895
bState Grid Zhejiang Electric Power Supply Company Ningbo Power Supply Company Co., Ltd, Ningbo 315201, China
First published on 9th May 2018
Attapulgite is a layered silicate with good friction-reduction and self-repairing properties. In order to further improve its tribological properties, the present work mainly focuses on the preparation of attapulgite/La2O3 nanocomposite and study on its tribological behaviors. The tribological properties of mineral lubricating oil (150SN) containing attapulgite/La2O3 nanocomposite were investigated through an Optimal SRV-IV oscillating friction and wear tester. The rubbing surfaces and generated tribofilms were characterized by SEM, EDS, XPS and nanoindentation. Results indicated that the friction-reducing ability and antiwear property of the oil were both remarkably improved by attapulgite/La2O3 nanocomposite. A tribofilm mainly composed of Fe, Fe3C, FeO, Fe2O3, FeOOH, SiO, SiO2 and organic compound was formed on the rubbing surface under the lubrication of oil with attapulgite/La2O3 nanocomposite. The tribofilm possess excellent self-lubricating ability and mechanical properties, which is responsible for the reduction of friction and wear.
Zhang et al.6,7 investigated the friction and wear properties of surface-coated natural serpentine powders as lubricant additives on a steel–steel contact by Optimal SRV oscillating friction and wear tester. The friction coefficient and wear loss of the base oil (CD 15w-40) were both obviously decreased in the effect of serpentine powders. During the friction procedure, tribochemical reactions occurred between serpentine particles and friction surfaces, consequently an amorphous tribofilm enriched in Si–O structures was formed on the rubbing surface. The tribofilm was mainly composed of iron oxides, silicon oxides, graphite and organic compounds. The tribofilm possess excellent lubricating ability and mechanical properties, which is responsible for the reduced friction and wear. Yu et al.8 investigated the tribological behavior of natural serpentine mineral powders as lubricant additive through CETR UMT-2 test system. It is found that the lubricity of the base oil (500SN) was improved remarkably by serpentine mineral powders. A nanocrystalline tribofilm, mainly composed of Fe3O4, FeSi, SiO2, AlFe and Fe–C compound (Fe3C), was formed on the worn surface under the lubrication of 500SN oil with serpentine powders. The tribofilm possess a high surface hardness (about 8.0 GPa) and a low modulus (<240 GPa). Qi et al.9 investigated the friction and wear behaviors of nanoscale serpentine and heat-treated serpentine as lubricating oil additives at 400 °C. In the effect of two kinds of lubricant additives, self-repairing protective layers could be well formed on the contact surfaces. During the friction procedure, tribochemical reactions and metallurgical bonding are the dominant mechanisms.
As we can see, the research on serpentine powders as lubricant additives is systematic and insightful. However, there were very few reports of attapulgite powders using as lubricant additives. Attapulgite is a kind of layer-chained silicates that possess similar chemical composition and crystal structure with serpentine. In the previous study, we found that attapulgite powders can also improve the friction-reducing ability and antiwear property of lubricating oil. With the lubrication of oil with attapulgite powders, a complex tribofilm, mainly composed of FeO, Fe2O3, FeOOH, SiOx and organic compound formed on the worn surface. But the improvement effect of attapulgite powders is not ideal, especially at low load and high load. This result demonstrated that the tribofilm forming ability of attapulgite powders is poor and the properties of formed tribofilm are poor. In addition, the friction-reducing and antiwear mechanisms of the attapulgite are still obscure.
Rare-earth oxides possess some special properties, including adsorbability and catalytic activity.11,12 And some researches had reported the using of La2O3 in the researches field of tribology. Xu et al.13 have investigated the tribological properties of La2O3 nanoparticles as lubricant additives in bio formulated diesel. It was found that with addition of 1.0 wt% La2O3 nanoparticles, friction and corrosive wear were obviously reduced. The effect of nano-bearing was proposed as the reason for the reduction of friction and wear. Mo et al.14 investigated the sliding friction and wear behaviors of Cu–La2O3-graphite composites against Cu–Ag alloy. The results showed that the hardness, flexural strength, wear resistance and electrical resistivity of Cu-graphite composites were increased with the addition of La2O3.
In order to improve the friction-reducing and antiwear properties of attapulgite powder, La2O3 were selected as repairing accelerant. In this work, the tribological behaviors of attapulgite/La2O3 nanocomposite as lubricant additives were investigated using an optimal SRV-IV oscillating friction and wear tester. The microstructure, chemical composition and mechanical properties of the tribofilm generated during the friction procedure were characterized. The strengthening mechanism of La2O3 was discussed.
The preparation process of oil containing attapulgite/La2O3 nanocomposites is described as follows. First, 6.0 g attapulgite powder with 0.0 g, 2.0 g, 4.0 g, 6.0 g and 8.0 g La2O3 powder were carefully dissolved in 100 ml ethanol containing 5.0 ml oleic acid respectively. Second, the mixed solutions were milled by in a ball crusher. The rotational speed of ball crusher is 250 rpm and the milling duration is 8 h. Third, the mixed solutions were heated in a vacuum drying oven to remove ethanol, and then the attapulgite/La2O3 nanocomposites were prepared. Finally, specific amount of attapulgite/La2O3 nanocomposites were added into the 150SN base oil and subsequently were treated by ultrasound for 60 minutes. Lubricants of different components shown in Table 1 were prepared.
Code name | Constituent |
---|---|
L1 | 150SN |
L2 | 150SN + 0.6 wt% attapulgite |
L3 | 150SN + 0.6 wt% attapulgite + 0.2 wt% La2O3 |
L4 | 150SN + 0.6 wt% attapulgite + 0.4 wt% La2O3 |
L5 | 150SN + 0.6 wt% attapulgite + 0.6 wt% La2O3 |
L6 | 150SN + 0.6 wt% attapulgite + 0.8 wt% La2O3 |
L7 | 150SN + 0.4 wt% La2O3 |
In the friction and wear tests, the optimum addition of attapulgite/La2O3 nanocomposites was investigated firstly. Subsequently, the effect of load and frequency on the tribological behaviors of the nanocomposites was investigated. Detailed test parameters were shown in Table 2. For each experimental condition, each test was carried out for three times. The average friction coefficient was calculated during the steady friction state. A MicroXAM 3D non-contact surface mapping profiler was employed to characterize the rubbing surfaces and measure the volumes of the wear scar on the disks. Each wear scar was measured for three times and the average value was calculated. At last, the wear rate was calculated. The wear rate was defined as the wear volume per unit product of sliding distance and load.
Load (N) | Contact pressure (GPa) | Sliding frequency (Hz) | Temperature (°C) | Amplitude (mm) | Test duration (min) | Sliding distance (m) | |
---|---|---|---|---|---|---|---|
Component optimization | 60 | 1.83 | 30 | 30 | 1 | 60 | 216 |
Load effect | 20 | 1.29 | 30 | 216 | |||
40 | 1.62 | ||||||
60 | 1.83 | ||||||
80 | 2.04 | ||||||
100 | 2.17 | ||||||
Frequency effect | 60 | 1.83 | 10 | 72 | |||
20 | 144 | ||||||
30 | 216 | ||||||
40 | 288 | ||||||
50 | 360 |
The morphologies and element distribution of the rubbing surfaces were characterized by SEM (NovaNano SEM 650) equipped with EDS (Oxford). The chemical states of some typical elements were characterized by XPS (ESCALAB 250Xi). Monochromatic AlKα X-ray radiation (1486.6 eV) was used as the excitation source of XPS. The XPS spectra were calibrated with reference to the C1s line at 284.8 eV. The nano-hardness and elastic modulus of the metal matrix and tribofilms were detected by the nano-indentation tester (G200 Nano Indenter). The indentation controls displacement from 100 nm to 500 nm at a single point. And the variations of nano-hardness and elastic modulus with depth were recorded.
Fig. 2 (a) SEM and (b) TEM morphology images of the attapulgite/La2O3 nanocomposite containing 0.4 wt% La2O3. |
During the ball milling process, the agglomerated nanoparticles were scattered by mechanical force. And the grafting of oleic acid molecule remarkably improved the lipophilicity of nanoparticles, effectively preventing the reunion of the nanoparticles. Consequently, the nanoparticles could gain long term stability in the oil. In the meantime, attapulgite nanofibers and La2O3 nanoparticles can combine together through the adsorption of attapulgite and hydrogen bonding. For the as-prepared lubricants, after being settled for 30 days, no obvious settlement was observed. In addition, with the addition of attapulgite/La2O3 nanocomposite, the typical physicochemical properties of the 150SN were not changed basically, which can be seen from Table 3.
Item value (ASTM) | |||||
---|---|---|---|---|---|
Density (g cm−3) | Kinematic viscosity (mm2 s−1) | Viscosity index | Pour point (°C) | Flash point (°C) | |
150SN | 0.877 | 5.32, 100 °C/31.7, 40 °C | 118 | −15.5 | 220 |
150SN containing attapulgite/La2O3 nanocomposite | 0.883 | 5.28, 100 °C/31.5, 40 °C | 119 | −14.9 | 212 |
The curves of friction coefficient with sliding time were shown in Fig. 4. For L1 and L7, the friction coefficient displayed high value coupled with much fluctuation. This demonstrated that the lubricating film of 150SN cannot afford the high pressure between the friction pairs. And the strengthening effect of the single La2O3 powder is not obvious. For L2 and L4, after a short time of running-in process, the curves kept steady to the end of tests.
Fig. 6 shows the EDS analysis results of the rubbing surfaces shown in Fig. 5. For L1, Fe, C and O existed on the rubbing surface. The O element comes from the air. For L2, Fe, C, O and a small amount of Si could be detected on the rubbing surface. Moreover, compared with L1, there is an increased content of O and a decreased content of Fe. For L7, Fe, C, O and a small amount of La existed on the rubbing surface. For L4, Fe, C, O and Si existed on the rubbing surface. No La was detected. This suggested that the adsorbability of La2O3 nanoparticles on the tribofilm surface is poor. Compared with L2, the content of Fe decreased from 54.67% to 14.74%, the content of O increased from 21.74% to 64.31%, the content of Si increased from 0.79% to 8.70%. Under the lubrication of the base oil, asperity sheared together when the friction pairs moved. Plastic deformation occurred on the metal surface, accelerating the diffusion of oxygen into the metal. Thus the oxide layer was formed. In the effect of attapulgite, tribochemical reactions occurred on the rubbing surface, a tribofilm enriched in Fe, C, O, Si was formed. Under the lubrication of oil with attapulgite/La2O3 nanocomposite, the tribochemical reaction between attapulgite and friction pairs were promoted by La2O3, a tribofilm with higher content of O and Si was formed.
Fig. 8 XPS analysis results of the rubbing surfaces for 150SN with attapulgite powder (L2) and attapulgite/La2O3 nanocomposite (L4): (a) Fe2p3/2; (b) O1s; (c) C1s; (d) Si2p. |
From XPS analysis results, it was concluded that a tribofilm mainly composed of Fe, Fe3C, FeO, Fe3O4, FeOOH, SiO and organic compound was formed on the rubbing surface of 150SN with attapulgite powder. Fe, Fe3C are the main components of the matrix, indicating some abrasive particles and wear debris of metal were melted into the tribofilm. For 150SN with attapulgite/La2O3 nanocomposite, there is also a formation of tribofilm, which was mainly consisted with Fe, Fe3C, Fe3O4, Fe2O3, FeOOH, SiO, SiO2 and organic compound. In addition, in the effect of La2O3, the contents of iron oxides and silicon oxides were obviously increased.
Fig. 9 (a) Hardness–displacement curves and (b) elastic modulus–displacement curves of the disk and rubbing surfaces. |
Table 4 shows the average hardness (H), average elastic modulus (E) and H/E ratio of the steel disk and tribofilms. For the steel disk, the hardness and elastic modulus was 4.30 GPa and 268.01 GPa. For the tribofilm formed by L2, the hardness and the elastic modulus was 8.15 GPa and 216.21 GPa. AS for the tribofilm formed by L4, the hardness increased to 10.41 GPa and the elastic modulus was 221.49 GPa. It is concluded that the tribofilms possess higher hardness and a little lower elastic modulus than the AISI 1045 steel. So the tribofilms possess some excellent properties of metal and ceramics meanwhile, such as high hardness, high wear resistance, good ductility and good plasticity. It is reported that the H/E ratio can directly reflect the wear resistance of the materials.19 A material with a higher H/E ratio is easier to recover from elastic deformation induced by external stress, thus fewer asperities would formed, resulting in a lower friction and wear. It can be seen from Table 4 that the H/E value of the metal disk was the lowest and that for L4 was the highest. This result further demonstrated that the tribofilms generated on the rubbing surfaces by L2 and L4 possess excellent mechanical properties, especially L4.
Nano-mechanical properties | |||
---|---|---|---|
H (GPa) | E (GPa) | H/E | |
Steel disk | 4.30 | 268.01 | 0.016 |
Rubbing surface for L2 | 8.15 | 216.21 | 0.038 |
Rubbing surface for L4 | 10.41 | 221.49 | 0.047 |
In order to investigate the tribological behavior of attapulgite/La2O3 nanocomposite more systematically, the effect of load and frequency on the friction coefficient and wear rate was investigated. Fig. 11 shows the effect of load on the mean friction coefficient and wear rate respectively for L2 and L4. Compared with L2, the mean friction coefficient and wear rate for L4 were lower at all test loads, especially at 60 N, 80 N and 100 N. This result may be due to following reason: the higher the load is, the higher the generated heat will be. Thus the catalysis of La2O3 is more significant. In addition, for L4, the mean friction coefficient and wear rate were both the least at 60 N. This result may be attributed to the competition between the formation and abrasion of the tribofilm. With the increase of the load, more energy is supplied to impel the reaction between the nanoparticles and metallic matrix. But when the load is too high, the abrasion of the tribofilm may be dominated.
Fig. 12 shows the effect of frequency on the mean friction coefficient and wear rate for L2 and L4. In the presence of La2O3, the mean friction coefficient and wear rate for L2 both decreased at all test frequencies. Moreover, with the increase of the frequency, the mean friction coefficient and wear rate for L2 and L4 both decreased continuously. Under the lubrication of the lubricating oil, the lubrication regime is mixed lubrication. From the Stribeck curves,21 it can be seen that the friction coefficient under mixed lubrication is proportional to speed and inversely proportional to load. Under the same load, the friction and wear both decreased along with the increase of frequency.
From the tribological tests, it can be concluded that La2O3 nanoparticles can improve friction-reducing and antiwear properties of the oil containing attapulgite. However, the improvement effect on the friction-reducing property is not significant. This phenomenon can be explained as follows: under the lubrication of oil containing attapulgite and oil containing attapulgite/La2O3 nanocomposite, the chemical composition of the tribofilms were basically the same, hence the self-lubrication properties of the formed tribofilms were not obviously different. In the other hand, in the effect of La2O3 nanoparticles, the thickness, uniformity and compactness of the tribofilm were obviously improved, consequently the antiwear property of oil containing attapulgite was remarkably improved.
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