Mahendra K.
Awasthi
a,
Rohit K.
Rai
b,
Silke
Behrens
c and
Sanjay K.
Singh
*a
aCatalysis Group, Discipline of Chemistry, Indian Institute of Technology Indore, Simrol, Indore 453552, M.P., India. E-mail: sksingh@iiti.ac.in
bKAUST Catalysis Center and Division of Physical Sciences and Engineering, King Abdullah University of Science and Technology (KAUST), Thuwal, 23955-6900, Kingdom of Saudi Arabia
cInstitut für Katalyseforschung und – Technologie (IKFT), Karlsruher Institut für Technologie (KIT), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, Germany
First published on 26th October 2020
Traditionally, methanol reforming at a very high temperature (>200 °C) has been explored for hydrogen production. Here, we show that in situ generated ruthenium nanoparticles (ca. 1.5 nm) from an organometallic precursor promote hydrogen production from methanol in water at low temperature (90–130 °C), which leads to a practical and efficient approach for low-temperature hydrogen production from methanol in water. The reactivity of ruthenium nanoparticles is tuned to achieve a high rate of hydrogen gas production from methanol. Notably, the use of a pyridine-2-ol ligand significantly accelerated the hydrogen production rate by 80% to 49 mol H2 per mol Ru per hour at 130 °C. Moreover, the studied ruthenium catalyst exhibits appreciably long-term stability to achieve a turnover number of 762 mol H2 per mol Ru generating 186 L of H2 per gram of Ru.
In principle, hydrogen production from methanol is mildly endothermic; therefore, a suitable catalyst may activate methanol to produce hydrogen gas.14–24 Experimental evidence revealed that in the presence of a catalyst, the dehydrogenation of methanol may follow three consecutive pathways: initially, the dehydrogenation of methanol to formaldehyde and hydrogen (eqn (1)), followed by the dehydrogenation of formaldehyde in the presence of water (gem-diol) to hydrogen and formic acid (eqn (2)), and finally, the dehydrogenation of formic acid to hydrogen and CO2 (eqn (3)).
CH3OH → H2CO + H2 (ΔH = 129.8 kJ mol−1) | (1) |
H2CO + H2O → HCOOH + H2 (ΔH = −30.7 kJ mol−1) | (2) |
HCOOH → CO2 + H2 (ΔH = 31.6 kJ mol−1) | (3) |
A wide range of catalysts has been explored to utilize methanol, as a potential liquid hydrogen storage material, for the production of hydrogen gas at low temperature with regulated emission of unwanted CO and methane.21,25 Recently, homogeneous catalysts based on Ru, Ir, Fe, and Mn have been explored to dehydrogenate methanol in the presence of water and produce H2 without or with very low ppm CO at temperatures below 100 °C.14,21,25–30 In particular, ruthenium-pincer based molecular catalysts exhibited higher activity for producing hydrogen from methanol under basic conditions.25,26 In contrast to the above, heterogeneously catalyzed reforming of methanol to produce hydrogen and carbon dioxide has been continuously studied and developed, using different metal-based catalysts such as CuO/ZnO/Al2O3,31 Pd/CeO2–ZrO2,32 Pt3Ni,33 and Ni–Fe–Mg34 alloys, but most of these catalysts require higher temperature over 200 °C and pressure. On the other hand, industrially viable heterogeneous catalysts for low-temperature hydrogen production are rarely explored, until recently when the Pt/MoC catalyst was explored for hydrogen production from methanol, but this catalyst only worked effectively at higher temperature (150–190 °C) and uses an expensive Pt catalyst.35
Notably, the development of catalysts for the selective transformation of methanol into hydrogen gas (eqn (1)) with the generation of formic acid is of critical importance, as it eliminates the energy-intensive process of CO2 scrubbing from a H2 and CO2 mixture obtained from complete transformation of methanol (eqn (1) and (2)). Furthermore, the by-product formic acid is also a valuable product and a potential hydrogen storage material.9 Herein, we synthesized ruthenium nanoparticles in situ from an organometallic ruthenium complex and a ligand and we utilized it to achieve efficient catalytic activity for producing hydrogen gas and formate/formic acid from methanol in water at lower temperatures (90–130 °C). The structure of the ruthenium catalyst was established by TEM, XPS, PXRD, ICP, and TGA and several reaction parameters were evaluated to achieve high catalytic activity for the low-temperature conversion of methanol to hydrogen gas and formate over the ruthenium catalyst in water.
Entry | Cat. | n(alc.)/n(H2O) | T (°C) | KOH (equiv.) | n(H2)/n(alc.) | n(H2)/n(cat.) | TOFh (h−1) |
---|---|---|---|---|---|---|---|
a Reaction conditions: alcohol (16.08 mmol), Ru catalyst (0.625 mol%, n([Ru]-1)/n(L1) 1:2), KOH (1.2 equiv.), 10 h, argon. b In the absence of ligand L1. c Reaction with NaOMe in place of CH3OH. d With [Ru]-2 and L1 (n([Ru]-2)/n(L1) 1:2). e With the pre-synthesised Ru nanoparticles and L1 (1 equiv.). f Using ethanol as a reactant. g Using n-propanol as a reactant. h Average turnover frequency (TOF) at 1 h. | |||||||
1b | Ru | 2:1 | 110 | 1.2 | 0.45 | 73 | 9 |
2 | Ru/L1 | 2:1 | 110 | 1.2 | 0.66 | 106 | 18 |
3 | Ru/L1 | 4:1 | 110 | 1.2 | 0.68 | 109 | 13 |
4 | Ru/L1 | Neat | 110 | 1.2 | 0.63 | 102 | 14 |
5 | Ru/L1 | 1:1 | 110 | 1.2 | 0.83 | 134 | 20 |
6 | Ru/L1 | 1:2 | 110 | 1.2 | 0.25 | 40 | 14 |
7c | Ru/L1 | 1:1 | 110 | — | 0.67 | 107 | 19 |
8 | Ru/L1 | 1:1 | 130 | 1.2 | 1.42 | 229 | 49 |
9 | Ru/L1 | 1:1 | 90 | 1.2 | 0.24 | 38 | 5 |
10d | Ru/L1 | 1:1 | 110 | 1.2 | 0.50 | 81 | 11 |
11e | RuNP/L1 | 1:1 | 110 | 1.2 | 0.13 | 21 | 12 |
12f | Ru/L1 | 1:1 | 110 | 1.2 | 0.61 | 98 | 20 |
13g | Ru/L1 | 1:1 | 110 | 1.2 | 0.69 | 111 | 16 |
Notably, we found that the base played a crucial role in generating the active Ru nanoparticles in the initial hour of the reaction. Moreover, lower activity was observed when using a less content of KOH (0.42 equiv.) (Table S1†). Results inferred that compared to KOH, the reaction with other bases such as NaOH, KtOBu, and K2CO3 exhibited either lower activity or no reaction (Table S2†). It is worth noting that an almost similar amount of H2 was released when NaOMe was used as a substrate instead of methanol, in the absence of a base, suggesting that presumably the content of the base is crucial for the deprotonation of methanol (Table 1, entry 7, and Fig. S2†). Moreover, kinetic isotope effect (KIE) studies indicated that CD3OD is more influential than D2O in tuning the reaction rate of the Ru/L1 catalyzed hydrogen production from methanol (Fig. S3 and Table S3†). These results inferred that the activation of methanol C–H bonds is presumably the rate-determining step and not the proton assisted release of hydrogen gas from methanol. Further, 13C NMR of the reaction aliquot after the completion of the catalytic reaction inferred the presence of formate with traces of carbonate (Fig. S4a†), suggesting that the decomposition of formate does not take place. Notably, performing the reaction with the spent Ru/L1 catalyst resulted in no formate decomposition and no traces of carbonate was detected in 13C NMR (Fig. S4b and S5, and Table S4†). Furthermore, the amount of formate formed as a co-product was also quantified to nearly half of the mol of H2 gas generated during the reaction (Fig. S5†). GC-TCD analysis of the evolved gas is in good agreement with the observation for purified hydrogen gas only (Fig. S6†). When the reaction temperature was increased to 130 °C, the initial TOF increased by over ten-folds to 49 mol H2 per mol Ru per hour as compared to the reaction performed at 90 °C (a TOF of 5 mol H2 per mol Ru per hour) (Table 1, entries 5, 8, and 9, and Fig. S7†). Notably, the Ru/L1 catalyst exhibited the generation of 1.42 mol H2 per mol methanol (∼71% conv.) (at 130 °C), which is several-folds higher than that reported for the 0.2%Pt/α-MoC catalyst (0.037 mol H2 per mol methanol at 190 °C).35 The apparent activation energy for the conversion of methanol to H2 over the Ru/L1 catalyst was estimated as 18.3 kcal mol−1 (Fig. S7†). Therefore, it is evident from these results that Ru/L1 is active even at lower reaction temperatures of 90–130 °C.
Further, to detect various species that might form during the dehydrogenation of methanol, the reaction mixture at various time intervals (0, 15 and 60 min) was analyzed by 1H and 13C NMR, where no traces of formaldehyde, methanediol, paraformaldehyde and trioxane were detected (Fig. S5†). Consistent with the literature reports, this can be attributed to the faster transformation of formaldehyde into formic acid and hydrogen in water as compared to methanol dehydrogenation to formaldehyde (Fig. S5†).11,18,38 Furthermore, we performed the catalytic dehydrogenation of aqueous formaldehyde (37 wt%) under analogous reaction conditions to methanol dehydrogenation and analyzed the evolved gas by GC-TCD and the reaction aliquots by NMR. Results inferred that indeed in the presence of a base, only pure hydrogen and formate was produced from formaldehyde dehydrogenation as confirmed by GC-TCD and NMR, respectively. Therefore, these results evidenced that during the methanol dehydrogenation under the optimized reaction conditions, the possible intermediates such as formaldehyde or methanediol formed during the reaction may also undergo faster transformation into formic acid and H2 gas, and therefore formaldehyde was not detected in the reaction solution. However, we have detected and isolated the formic acid generated during the methanol dehydrogenation reaction under the studied reaction conditions (Fig. S5†).
Further, to obtain insights into the role of the pyridine ligand, catalytic conversion of methanol to H2 was also examined using 2-methoxypyridine (L2) where a significant decline in the initial TOF (15 mol H2 per mol Ru per hour) was observed with the Ru/L2 catalyst as compared to the TOF of 20 mol H2 per mol Ru per hour obtained with the Ru/L1 catalyst (Table S5 and Fig. S8†). Further, the reaction performed using Ru/pyridine (L3) and Ru/phenol (L4) showed even lower activity (Fig. 1c, Table S5 and Fig. S8†). These observations suggested the possible involvement of the 2-hydroxypyridine ligand (L1) in promoting the facile activation of methanol over Ru nanoparticles to produce hydrogen gas with higher activity. Notably, performing the catalytic reaction with the larger content of the ligand L1 (Ru/L1 1:4) resulted in a lower activity yielding only 46 mol H2 per mol Ru in 8 h as compared to 62 mol H2 per mol Ru for the Ru/L1 ratio of 1:2, presumably because excess ligands may poison the catalyst (Fig. S9†). Moreover, using the [{(η6-p-cymene)RuCl2}2] ([Ru]-2) precursor instead of [Ru]-1 could not improve the catalytic activity (Table 1, entry 10, Fig. 1c and S10†). Further, performing the catalytic reaction in the presence of the pre-synthesized Ru nanoparticles with L1 resulted in lower activity, suggesting that in situ generation of Ru nanoparticles in the presence of L1 is the more suitable condition to generate active Ru catalysts (Table 1, entry 11, and Fig. 1c). Moreover, to know the nature of the real catalyst for methanol dehydrogenation, we performed a series of poisoning experiments using Whitesides' mercury test.25 Results inferred that the catalytic reaction quenched in the presence of Hg(0) (>300 equiv.) due to the poisoning of the Ru/L1 catalyst by amalgam formation. In contrast to the control reaction, the addition of Hg(0) (>300 equiv.) at the beginning of the reaction resulted in the complete quenching of the catalytic methanol dehydrogenation, suggesting the heterogeneous nature of the Ru/L1 catalyst (Fig. S11a†). Further, in another experiment, the spent Ru/L1 catalyst was also stirred with an excess of added Hg(0) (>300 equiv.), before employing it as a catalyst for the methanol dehydrogenation reaction under the optimized reaction conditions, but no gas release was observed (Fig. S11b†). It is worth noting here that the spent Ru/L1 catalyst was found to be highly active (in the absence of Hg(0)), supporting the heterogeneous nature of the studied catalysts (Fig. S11b†). Moreover, the Ru/L1 catalyst also exhibited appreciable long-term stability, where a total turnover number (TON) of 762 mol H2 per mol Ru was achieved in a 7-cycle recyclability experiment generating 186 L of H2 gas per gram of Ru (Fig. 2). On the other hand, continuing the reaction with the reaction solution (supernatant), obtained after the removal of the Ru/L1 catalyst, resulted in no release of gas even after extending the catalytic reaction for a longer duration (10 h) (Fig. S12†). The literature revealed that the reaction performed under reducing conditions may result in the transformation of the organometallic Ru precursor into Ru(0) nanoparticles.39–43 Chaudret et al. established the mechanism and the process for the transformation of organometallic ruthenium complexes into Ru nanoparticles.42,43 Similarly, some other groups have also established the transformation of organometallic ruthenium complexes into Ru nanoparticles.40 Therefore, the absence of the induction period during the in situ transformation of [Ru]-1 into Ru nanoparticles can be attributed to the highly reducing reaction conditions due to the presence of KOH and H2 gas at 110–130 °C. Further, ICP-OES analysis of the recovered nanoparticles inferred the presence of ∼54 wt% Ru, whereas no traces of metals were detected (a detection limit of 0.01 ppm) in the supernatant, indicating that the absence of ruthenium species in the reaction mixture also supports the complete transformation of the [Ru]-1 precursor into Ru nanoparticles. Moreover, the liquid portion (supernatant) was also analyzed by ESI-MS, where any isotopic pattern corresponding to ruthenium was not observed, further suggesting that the ruthenium complex is converted to ruthenium nanoparticles during the reaction and no residual ruthenium species is present in the solution (Fig. S13†). Therefore, the above findings evidenced the heterogeneous nature of the Ru/L1 catalyst for methanol dehydrogenation. Furthermore, ethanol and n-propanol were also investigated under catalytic reaction conditions and the results showed that the studied Ru/L1 catalysts can also efficiently generate hydrogen gas along with value-added products such as acetic acid (Table 1, entries 12 and 13, and Fig. S14†). The activity of the catalyst slightly decreased with subsequent catalytic runs, attributed to the surface oxide coating of the Ru catalyst, as also confirmed by XPS analysis (Fig. S15†). Although the turnover number was relatively low for the studied Ru/L1 catalyst, it is evident that the Ru/L1 catalysts exhibited the generation of higher equivalents of hydrogen gas per mole methanol (n(H2)/n(MeOH): 1.42) as compared to the earlier reported catalysts (Table S6†). Moreover, in the studied catalytic system, formate/formic acid is obtained as a valuable by-product. Advantageously, this resulted in the generation of hydrogen gas in high purity from methanol. Therefore, the studied Ru/L1 catalytic system could be a promising candidate for low-temperature bulk hydrogen production from methanol.
Fig. 2 Long-term stability and recyclability experiment results for the Ru/L1 catalyzed production of H2 from methanol at 130 °C. |
To obtain insights into the structural and chemical natures of the in situ generated Ru/L1 catalyst, we employed several characterization methods. Powder X-ray diffraction of the Ru nanoparticles obtained after the catalytic reaction showed a broad peak at 25–45°, corresponding to the highly dispersed small Ru nanoparticles over the carbon support (Fig. S16†).44 Transmission electron microscopy (TEM) images confirm the existence of homogenously dispersed Ru nanoparticles with a particle size of ca. 1.5 nm on the carbon support (Fig. 3a and S17†). Furthermore, the dispersion of the in situ generated ruthenium nanoparticles in the presence of the L1 ligand was also estimated as 86%, as calculated from the generalized equations using the mean particle size (dTEM) as obtained by TEM by considering ∼110 particles (Table S7†).45,46 In sharp contrast, without the ligand, the Ru nanoparticles have an average particle size of ca. 18.7 nm with poor dispersion (Fig. S1†). High angle annular dark-field (HAADF) scanning transmission electron microscopy (STEM) images and energy-dispersive X-ray spectroscopy (EDS) analysis inferred the presence of the Ru element (Fig. 3b–d). Moreover, the EDS line scan also confirmed the even distribution of the Ru nanoparticles over the carbon support (Fig. 3d).
Fig. 3 (a) TEM image (inset is the particle size distribution), (b) EDS point analysis spectrum, (c) HAADF image and the corresponding (d) EDS line scan analyses for the Ru/L1 catalyst. |
Thermogravimetric analysis of the in situ generated Ru/L1 catalyst inferred the presence of a large organic content (∼30% more) as compared to the Ru nanoparticles obtained in the absence of ligand L1 (Fig. S18†). Further, the presence of 0.74% nitrogen content observed for Ru/L1 in the elemental analysis further suggests the presence of ligand L1 in the catalyst. Such a behavior is consistent with the stabilization of smaller Ru nanoparticles with the 2-hydroxypyridine ligand (L1). This phenomenon was also revealed earlier where Ru nanoparticles were stabilized by small ligands.47,48 In addition, the binding energy of Ru/L1 as obtained from X-ray photoelectron spectroscopy (XPS) experiment for both Ru(3d) and Ru(3p) core levels is assigned to the oxidation state of Ru in the catalyst using CuO as a standard (Cu2+3p3/2 = 933.5 eV in CuO). In the XPS spectra of the Ru/L1 catalyst, the peak maxima observed at the binding energy values of 461.7 eV (Ru 3p3/2) and 279.8 eV (Ru 3d5/2) are assigned to the metallic ruthenium (Fig. 4 and S16†). Moreover, the low-intensity XPS peak at 399.07 eV, corresponding to N 1s for the XPS of the Ru/L1 catalyst, indicated the presence of the ligand over the ruthenium nanoparticles (Fig. 4).
Fig. 4 XPS spectra corresponding to the (a) Ru 3p3/2 (b) Ru 3d5/2 and (c) N 1s core levels of the Ru/L1 catalyst. |
Notably, XPS of the Ru nanoparticles obtained in the absence of ligand L1 inferred the higher content of ruthenium oxide (Fig. S15†), further suggesting that the presence of ligand L1 over the Ru nanoparticles prevented the facile oxidation of the surface in the Ru/L1 catalyst. Hence, the observed enhanced catalytic performance of the Ru/L1 catalyst can be attributed to the smaller particle sized ruthenium nanoparticles and ligand L1.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0cy01470b |
This journal is © The Royal Society of Chemistry 2021 |