Yingdong
Luo
a,
Jinwu
Yang
a,
Xinqi
Zheng
a,
Jianjun
Wang
a,
Xin
Tu
a,
Zhizhao
Che
b,
Jiakun
Fang
c,
Lei
Xi
d,
Nam-Trung
Nguyen
e and
Chaolong
Song
*a
aSchool of Mechanical Engineering and Electronic Information, China University of Geosciences, Wuhan, 430074, China. E-mail: songcl@cug.edu.cn
bState Key Laboratory of Engines, Tianjin University, Tianjin 300072, China
cState Key Laboratory of Advanced Electromagnetic Engineering and Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, China
dDepartment of Biomedical Engineering, Southern University of Science and Technology, Shenzhen, China
eQueensland Micro- and Nanotechnology Centre, Griffith University, 170 Kessels Road QLD 4111, Brisbane, Australia
First published on 23rd November 2020
Recent years have witnessed the development of droplet-based microfluidics as a useful and effective tool for high-throughput analysis in biological, chemical and environmental sciences. Despite the flourishing development of droplet manipulation techniques, only a few methods allow for label-free and quantitative inspection of flowing droplets in microchannels in real-time and in three dimensions (3-D). In this work, we propose and demonstrate the application of a real-time quantitative phase microscopy (RT-QPM) technique for 3-D visualization of droplets, and also for full-field and label-free measurement of analyte concentration distribution in the droplets. The phase imaging system consists of a linear-CCD-based holographic microscopy configuration and an optofluidic phase-shifting element, which can be used for retrieving quantitative phase maps of flowing objects in the microchannels with a temporal resolution only limited to the frame rate of the CCD camera. To demonstrate the capabilities of the proposed imaging technique, we have experimentally validated the 3-D image reconstruction of the droplets generated in squeezing and dripping regimes and quantitatively investigated the volumetric and morphological variation of droplets as well as droplet parameters related to the depth direction under different flow conditions. We also demonstrated the feasibility of using this technique, as a refractive index sensor, for in-line quantitative measurement of carbamide analyte concentration within the flowing droplets.
Therefore, the droplet manipulation techniques for efficient transfer of chemical and biological samples such as droplet injection,10 splitting,11 merging,12 and vibrating13 have been intensively studied and developed to control the shape, volume, and reactant concentration of the droplets. However, current instrumentation techniques for in situ monitoring of droplet dynamics are typically facilitated with either bright-field imaging using high-speed cameras or fluorescence imaging, and both techniques are restricted to two-dimensional (2-D) observations.14–16 Some available technologies can be employed for the three-dimensional (3-D) monitoring of droplets, such as confocal imaging17,18 and optical coherence tomography.19 However, these methods are usually limited to the inspection of stationary droplets, as mechanical scanning is required for image acquisition.
Recently, light-sheet fluorescence microscopy has been demonstrated20 for 3-D imaging of flowing droplets in microchannels. However, the droplet image reconstruction of this technique depends on the distribution of fluorescent particles inside the droplet, and thus has a limited spatial resolution. More recently, we have proposed the use of opto-acousto-fluidic microscopy for 3-D visualization of droplets with a high spatial and temporal resolution.21,22 The 3-D visualization of droplets can be re-constructed with optoacoustic signals retrieved by light-beam scanning along the transverse direction and fluidic scanning along the flowing direction. Although the lateral resolution of this technique can be enhanced to reach an optical diffraction limit, the axial resolution depends on the bandwidth of ultrasound, typically in the order of 10 μm, which can hardly be used to resolve small morphological features of droplets along the depth direction.
Quantitative phase imaging (QPI) has been developed as a label-free technique to investigate samples at a microscale via recording sample-induced phase variation with a typical interferometric and microscopic imaging configuration,23 which can be further employed for quantitative 3-D visualization of samples with a sub-micron resolution along the axial direction.24 The phase microscopy working at its transmission mode has been proposed and demonstrated for analysis of samples in microfluidic channels via inspection of sample-induced interferometric fringes, such as cell counting25 and identification.26 These reported methods can only provide qualitative analysis based on a sample-induced fringe pattern in the absence of phase shifting for retrieving quantitative phase information. Generally, the implementation of phase shifting requires the sample to keep at a stationary state during the process, which cannot be directly used for the measurement of microfluidic dynamics, especially when working at high throughput. In our previous work, we proposed an integrated optofluidic phase-shifting element and a differential (5,1) phase-shifting algorithm to achieve quantitative measurements of micro-mixing dynamics in microchannels using a miniaturized digital holographic microscopy configuration.27
In this paper, we propose and demonstrate real-time quantitative phase microscopy (RT-QPM) that can be used for 3-D visualization of flowing droplets in microchannels and analysis of their volumetric, morphological and chemical parameters via cooperatively employing the previously proposed optofluidic phase-shifting scheme27 and a high-speed linear array charge-coupled device (LACCD). Incorporating the optofluidic phase-shifting method, this imaging modality can quantitatively evaluate the phase variation induced by the flowing droplets in the microchannel. By unwrapping the phase map, the proposed imaging modality can be either used for real-time 3-D re-construction of the droplets, or for full-field measurement of analyte concentration distribution in the droplets. In particular, we experimentally investigate the 3-D morphology of droplets formed at about 10 Hz with a T-junction microchannel in the squeezing and dripping regimes. Based on the 3-D visualization, droplet parameters, especially related to the depth direction, have been experimentally investigated. We also demonstrate the feasibility of using this technique, as a refractive index sensor, for the quantitative measurement of carbamide analyte concentration within the flowing droplet.
The resolution along the x-axis is related to the flow velocity of the droplets and camera frame rate. In this work, the resolution along the x-axis is adjusted to be the same as the y-axis resolution by matching the flow rate and frame rate of the camera. And the resolution along the depth direction (z-axis) is estimated to be about 77 nm. The details on the evaluation of spatial resolutions can be found in Fig. S1 and S2.† Assisted by the creeping flow in the microchannel, linear holograms can be continuously generated by automatic fluid scanning and later stitched to reveal the information of droplet migration along the flow direction (x-axis).
(1) |
After recording the five baseline holograms, fluids of both the dispersed and continuous phases can be pumped into the microchannel to generate droplets at the T-junction, Fig. 1(c). When the droplets pass through the line-shaped inspection region (Fig. 1(d)), the LACCD can be operated at a filming mode to record the movement of droplets. The intensity maps of the holograms with droplet dynamics (Fig. 2(c)) can be described as:
(2) |
The differential (5,1) phase-shifting algorithm27 can be implemented to acquire the wrapped phase map, Fig. 2(d). Specifically, subtraction of the baseline holograms from each frame of the filmed holograms can be carried out to obtain the secondary fringe patterns denoted as Ia, Ib, Ic, Id, and Ie.
(3) |
After filtering the high frequency component, the droplet-induced wrapped phase can be expressed as:
(4) |
The unwrapped phase map represents the optical phase difference between the state of the channel filled up with fluid of the continuous phase (Fig. 2(b)) and the state of the droplets passing through the object wave (Fig. 2(c)). The optical phase difference can be expressed as OPD = k × Δn × h, where k = 2π/λ is the wavenumber, h denotes the droplet dimension along the z-direction as shown in Fig. 1(b), and Δn is the refractive index difference between the dispersed phase and the continuous phase. Therefore, the obtained mapping of OPD (Δ) can be used for profiling of the droplets in 3-D given that Δn is known as shown in Fig. 2(f). Meanwhile, the system can also be utilized as a refractive index sensor to inspect the analyte concentration in full-field provided that droplets have a constant height h (Fig. 2(g)).
Previous studies showed that the droplets' breakup dynamics is dependent on the dimensionless capillary number (Ca = ην/γ),14 where η is the dynamic viscosity of the continuous phase, ν is the velocity of the continuous phase and γ is the interfacial tension between the two phases. In this experiment, surfactant (2% mass ratio of Tween 20) was added into the dispersed phase to switch the droplet generation regimes from squeezing to dripping. Fig. 3(a) and (b) illustrate the 3-D visualizations of the droplets formed with capillary numbers of 0.0049 and 0.0042, and flow rate ratios of 0.3 and 0.5, respectively. The droplet formation lies in the squeezing regime, as the capillary numbers are much smaller than the critical capillary number (Ca < O(10−2)).14,15 In this case, the protrusion of the dispersed phase fluid will block the junction area, which thereby can form a pressure gradient in the continuous phase across the enlarging droplet. When the pressure gradient in the upstream is sufficiently large to overcome the pressure inside the dispersed droplet, the interface can be squeezed to deform and necked to form a droplet.14 Therefore, the droplet generated in this regime can nearly fill up the microchannels in the y and z directions (illustrated in the insets of side views v1 and v2 in Fig. 3(a) and (b)), and thus presents a plug shape. It was also observed that the droplets did not completely fill the rectangular microchannels and left out the corner gutters, which shows good agreement with previous studies.29Fig. 3(c) and (d) depict the 3-D visualizations of droplets formed with capillary numbers of 0.0204 and 0.0175, and flow rate ratios of 0.3 and 0.5, respectively. The capillary number was increased by adding surfactant (2% mass ratio of Tween 20) into the calcium chloride solution. As the capillary numbers are higher than the critical capillary number (Ca > O(10−2)), the droplet formation lies in the dripping regime.14,30 In this regime, the viscosity-induced shear force can drag the interface to break up before the droplets grow to fully occupy the cross-section of the microchannel,14 which results in bullet-shaped droplets (top-view in Fig. 3(c)-v3 and (d)-v3) with dimensions of y and z directions much smaller than those of the squeezed droplets (as illustrated in Fig. 3(c) and (d)). It was observed that the droplets formed in these two cases presented wedge shapes from the side-views shown in Fig. 3(c)-v1 and (d)-v1. These experimental results show good agreement with the previous theoretical predictions.14,31,32
A “gutter”, referring to the space between the droplet interface and the channel walls, can be used as a transportation tunnel for fluid mixing33 or for the synthesis of nanoparticles34 in a continuous phase slug. Thus, it is of great interest to characterize the geometries of the gutter for understanding droplet flowing and heat-and-mass transfer dynamics.35,36 A great deal of effort has been dedicated to theoretically or numerically calculate the dimensions of the gutter and its effects.37 However, only a few experimental techniques have been reported to effectively and quantitatively inspect the gutter in 3-D. As our proposed method can resolve the flowing droplet in 3-D, especially along the height direction, it is facile to evaluate the true cross-sectional area of the gutter. Droplets generated in the squeezing and dripping regimes were both investigated. In the experiment, 2.5 mol L−1 calcium chloride solution and silicone oil worked as the dispersed phase and continuous phase, respectively, to produce droplets at a T-junction. Droplets of various sizes were generated by adjusting the flow rate ratio of the two phases Qd/Qc from 0.05 to 0.5, while keeping the total flow rate of the two phases at 240 μL h−1. Fig. 4(a) illustrates the relationship between the dimensionless number tx(x = 0.5L)/H and the flow rate ratio, where tx(lx = 0.5L) and H denote the thickness of the oil film tx (shown in the insets in Fig. 4(a)) and the height of the microchannel, respectively. Experimental results show that tx(lx = 0.5L) of the droplets generated in the squeezing regime is not sensitive to the flow rate ratio, and the values of tx/H were less than 0.004, which indicates that the droplets can almost fill up the channel along the height direction. However, in the dripping regime, the tx/H value of the droplets can be varied with the flow rate ratio from 0.09 to approximately 0.05.
As the proposed technique can be used to reveal the thickness of the oil film along the height direction, it is possible to evaluate the cross-sectional area of the entire gutter. Fig. 4(b) shows that the ratio (Rs = Sgutter/Schannel) between the cross-sectional areas of the gutter and the microchannel varies along the droplet length direction (lx/L), by taking the droplet shown in Fig. 3(c) as an example for analysis. The re-constructed visualizations of the cross-sections of the droplet (at locations of lx = 0.1L, 0.5L and 0.9L) are shown in the insets of Fig. 4(b).
The Laplace pressure introduced from the curved interface of droplet can play a significant role in the motion of a droplet in a microfluidic network.38,39 A number of applications has been developed based on the manipulation of Laplace pressure, such as droplet fusion, division and sorting by laser-heating induced pressure change,40 droplet splitting and steering based on interface deformation actuated by acoustic waves41 and pico-injection of droplets via pressure fluctuation induced by the variation of channel geometries.42 To date, a method for the real-time and 3-D measurement of the Laplace pressure remains a challenge. Basically, the Laplace pressure of a specific point on the droplet interface is related to the local curvature. As the proposed RT-QPM can provide the morphology of the flowing droplet in 3-D, it is possible to utilise this technique to quantitatively evaluate the local curvatures of the droplet interface in both the x–y plane and x–z plane, and therefore to study the dynamics of droplet Laplace pressure in 3-D and real-time.
In this analysis, we took into account the droplet that was generated, in the dripping regime, with a flow rate ratio between the two phases Qd/Qc of 0.3 and the total flow rate of 240 μL h−1. Fig. 5(a) shows the curvature (C) variation on the droplet interface along cut line 1 and cut line 2. Cut line 1 is along the upper half interface of the x–z plane at wy = 0.5W, where W is the width of the microchannel and cut line 2 is along the upper half interface of the y–z plane at lx = 0.2L as shown in Fig. 5(c). The analysis shows that the local curvature varies across the caps of the droplet, which previously has been roughly estimated as a constant value by taking the reciprocal of half of the height of the microchannel.41,42 Based on the evaluation of the local curvature, the Laplace pressure ΔP = γ(1/R1 + 1/R2), where γ is the interface tension and R1 and R2 are the two radii of curvature of the interface along the x–z plane and y–z plane, can be calculated as shown in Fig. 5(b). This quantitative inspection of local Laplace pressure of droplet could provide an insight into the fundamental physics for the exploration of droplet manipulation techniques.
Fig. 5 (a) The curvature variation along the cut lines; (b) the Laplace pressure variation along the cut lines; (c) illustration of the cut lines on the droplet interface for investigation. |
In addition, we have also investigated the droplet surface-to-volume ratio using the proposed RT-QPM system. The surface-to-volume ratio is an important factor, especially at the microscale, for the rate of heat and mass transfer, which can be used to precisely manipulate the chemical reaction rate in many droplet-based applications such as PCR7,8 and drug delivery.43 In this study, the volumes and surface areas of the droplets under different flow conditions can be obtained by numerical integration based on the 3-D re-construction of the droplets. Fig. 6 shows the relationship between the surface-to-volume ratio and the flow rate ratio, which indicates that the droplets generated in the dripping regime generally have larger surface-to-volume ratios compared to the droplets generated in the squeezing regime. And in both cases, it is found that the surface-to-volume ratio decreases with the flow rate ratio. In particular, the surface-to-volume ratio of the droplet in the dripping regime decreases more drastically than that of the droplet in the squeezed regime. The variations of volume and surface area of the droplets under different flow conditions can be found in Fig. S3(a) and (b),† respectively.
To verify the feasibility of the proposed RT-QPM for quantitative measurement of refractive index in droplet-based microfluidics, carbamide aqueous solutions were used as the dispersed phase, and silicone oil was used as the continuous phase to generate droplets in the squeezing regime. Prior to the droplet formation, the saturated aqueous solutions and DI water were mixed via a micromixer as illustrated in the insets in Fig. 7, by which solutions with different concentrations can be produced by adjusting the flow rate ratio between the two inlets of the micromixer. The concentration of the well-mixed aqueous solutions can be theoretically calculated as C = C0 × Q1/(Q1 + Q2), where C0 is the molecular concentration of the saturated solution. The silicone oil with a refractive index of 1.409 serving as the continuous phase was pumped into the optofluidic chip with flowrate Q3, and the total flow rate Q1 + Q2 + Q3 was kept at 240 μL h−1. After implementing the proposed method, the unwrapped phase (Δ) maps of the droplets can be obtained. As the droplets were generated in the squeezing regime, the height of the droplets can be assumed to be approximately the height of the channel (h = 40 μm), and thus the RI mapping can be calculated using the equation nD = Δ/k/h + nC as described in Fig. 2. Previous studies have shown that the RI and concentration of these aqueous solutions have linear relationships.44,45 Therefore, the concentration distributions of carbamide solution in the droplets can be visualized (shown in Fig. 7P1–P3) and quantitatively measured as shown in Fig. 7via extraction of optical phases using our proposed method. The experimental data show a good linear relationship with the theoretical calculations, which has a correlation coefficient of R2 = 0.965.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0lc00917b |
This journal is © The Royal Society of Chemistry 2021 |