Yuyu Liua,
Zheng Chen*a,
Xiaoqin Yanga,
Jinyong Zhanga,
Zhonggang Sunb,
Yuzeng Chenc and
Feng Liuc
aSchool of Material Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221008, China. E-mail: chenzheng1218@163.com; xiaoqinyang0530@163.com; Fax: +86 516 83591870; Tel: +86 516 83897715
bTech Institute for Advanced Materials, College of Materials Science and Technology, Nanjing Tech University, Nanjing, 210009, China
cState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, China
First published on 14th July 2021
Nanocomposites of CoCrFeMnNi high entropy alloy nanoparticle–activated carbon (HEA NPs–AC) were prepared by a facile and controllable impregnation–adsorption method. The HEA NPs–AC showed excellent catalytic performance in the degradation of methylene blue (MB) without any peroxide addition. Besides, their reaction rate is also competitive among single-element and other catalysts. The outstanding efficiency is attributed to the coupling effects of the solid-solution structure of HEA NPs, and the large specific surface area and substantial reaction channels of AC. Moreover, the HEA NPs embedded in distinctive porous architectures accelerate the electron transfer and the mass transport as nanoscale galvanic cells in active bond breaking of MB. The nanocomposites of HEA NPs–AC are distinguished by containing non-noble metals and having high catalytic performance due to the synergetic degradation, providing a better alternative for efficient metal catalysis.
Currently, the methods of azo dye degradation are various including photocatalysis, redox reduction, and Fenton-like reaction. Visible light photocatalysis could offer an eco-friendly alternative for the selective transformation of organic molecules.12 Photocatalysis is generally supposed to be the catalysis of a photochemical reaction at a solid surface, especially a semiconductor such as TiO2, BaTiO3, Ag2O, etc.13–16 The factor of light is indispensable for titanium dioxide via photocatalytic decomposition of pollutants due to photogenerated holes and photogenerated electrons. Han et al. developed an alveoli-like bilayer Janus membrane as a highly efficient dye-sensitized photocatalyst with fluorescence peak at around 682 nm for water purification under visible light irradiation and photosensitizer decoration for tetracycline was up to 36%.17 The methods of redox reduction and Fenton-like reaction for azo dye degradation are different from photocatalysis due to the insensitivity of HEA powders, Fe-based metallic glasses, and magnetite nanoparticles to solar light. Fe-based metallic glasses have been firstly investigated for dyes decomposition and mineralization via Fenton-like process due to its far-from-equilibrium states, chemical homogeneity, and random atomic packing.18,19 However, highly efficient advanced oxidation processes are limited by many parameters, such as strong acid environments and peroxides that may induce secondary contamination. What's more, ball-milled HEA powders present good performance in the decoloration of azo dye (Direct Blue 6) as well,20,21 while the difficulty in recovering the powder seriously limits its industrial application. Nevertheless, porous carbon shows particularly distinguishing features with network geometry, co-existing of microstructure and mesostructure, high specific surface area, and convenience for nitrogen-doping.22–24 HEA NPs loaded on carbon nanostructures have attracted growing attention due to its distinctive structures and extensive application prospects in energy conversion and storage, and heterogeneous catalysis.25,26
In this work, a facile impregnation–adsorption method was utilized to fabricate noble metal-free CoCrFeMnNi HEA NPs and single-element NPs loaded on activated carbon (AC). The lattice structure and specific surface area of HEA NPs–AC were discussed in detail. In addition, the microstructure, morphology and electronic valence state were featured to reveal the stability and activity of NPs. To evaluate catalytic performance, the as-prepared nanocomposites were used for synthetic dye degradation via redox process to cleave active bonds. Finally, the mechanism of dye degradation and possible fracture pathways of active bonds were illustrated.
The Brunauer–Emmett–Teller (BET) surface area analysis of the catalysts was performed using the nitrogen adsorption method (ASAP2020Plus). Microstructural morphologies of the samples were characterized by a scanning electron microscope (SEM, Hitachi SU8220) and a high-resolution transmission electron microscope (HRTEM, Tecnai G2 F20). Compositional information and EDS maps of the microstructures were measured in a scanning transmission electron microscope equipped with high angle annular dark field detectors (HAADF-STEM, FEI Talos F200s TEM/STEM). Chemical composition and valence state of the samples were characterized using an X-ray photoelectron spectroscopy (XPS, ESCALAB 250Xi). Atomic structure and phase were revealed by X-ray diffractometer (XRD, Bruker D8 ADVANCE) with Cu Kα radiation operating at 40 kV and 40 mA. High-resolution mass spectra (HRMS, Q EXTRACTIVE) was employed to detect functional groups of dye solution after degradation. The total organic carbon (TOC) results of MB dye mineralization were obtained by a TOC analyzer (TOC-5000, Shimadzu). Fourier transform infrared spectroscopy (FT-IR, Bruker Vertex 80v) of CoCrMnFeNi NPs/AC before and after decomposition were recorded in the spectral range 4000 to 500 cm−1.
The as-prepared nanocomposites of HEA NPs–AC were added into methylene blue (MB, C16H18ClN3S·3H2O, AR grade) solution of 100 mL (catalyst dosage of 4 g L−1, dye concentration of 200 ppm, and constant temperature of 298 K, if not specifically mentioned). In the process of degradation, the reaction solution was stirred at a fixed speed and taken out of 2 mL at a selected time. The sucked solutions were centrifuged at a speed of 13000 rpm and then determined by ultraviolet visible spectrophotometer (UV-vis) to obtain the absorbance spectrum.
Fig. 1 XRD patterns of CoCrFeMnNi HEA NPs–AC with different loadings (0 wt%, 3 wt%, 5 wt%, and 10 wt%). |
SEM images of the HEA NPs–AC and AC are exhibited in Fig. 2. Fig. 2a and b display a smooth surface of non-loaded AC with no impurity substance and few AC exfoliations after high temperature calcination. The circular-like macropores are abundantly distributed on the surface and form a developed porosity framework. The microstructure of 3 wt% sample begins to change with NPs appearing on the surface and the macropores channels in Fig. 2c and d. Nevertheless, Fig. 2e and f show that the morphology of pores seems to collapse and merge into unlike the former and large amounts of CoCrFeMnNi HEA NPs uniformly disperse with an average diameter of 89 nm in the inset of the statistical size distribution. Specific surface area of different loadings for CoCrFeMnNi NPs–AC are shown in Fig. 3. The SBET of 3–10 wt% samples is lower than that of AC (968.48 m2 g−1) and decreases with the increase of loading because the reduced SBET provides more space for the growth of the HEA NPs. Though the loading of the HEA NPs leads to the pore collapse of AC and reduction of SBET, the collapses facilitate the formation of massive reaction channels, which provides an effect route of reactants and dye molecule contacting the HEA NPs.27 It also improves catalytic efficiency through an effective pre-adsorption of organic molecules. Satisfied catalytic performance demands large specific surface area and massive active sites of the HEA NPs.
Fig. 3 Comparison of the measured BET specific surface area (m2 g−1) with different loadings of the CoCrFeMnNi NPs–AC. |
TEM images of the CoCrFeMnNi HEA NPs are illustrated in Fig. 4. The inter-planar spacing of the lattice planes is 0.207 nm in Fig. 4b, which is in agreement with the (111) plane of FCC metal crystal phase (Fig. 1). The inter-planar spacing is measured to be 0.335 nm corresponding to (002) plane of carbon. The yellow line in Fig. 4c mainly emphasizes long-range disordering of carbon which conforms to the broad peak in Fig. 1 and amorphous diffuse rings in Fig. 4d. Different region outlined by yellow line shows different orientation that means many defects. XRD patterns are characterized with intrinsic feature and the same situation as described in Fig. 4c is common. SAED image in Fig. 4d shows amorphous diffuse rings of carbon and FCC structure of CoCrFeMnNi HEA with (012) zone axis.
Fig. 4 (a–c) HRTEM images of 10 wt% CoCrFeMnNi HEA NPs–AC with different magnification, (d) SAED pattern. |
Fig. 5 Characteristic XPS peaks of the10 wt% CoCrFeMnNi HEA NPs with individual element of Cr, Fe, Mn, Co and Ni. |
As displayed in Fig. 6, the morphology and elemental maps of the CoCrFeMnNi NPs were featured by HAADF-STEM. The as-synthesized HEA NPs in Fig. 6a and b are nearly spherical in shape dispersing on the carbon supports. STEM EDS elemental maps of individual HEA NP reveal that the distribution of elements is uniform while the counterpart of Cr and Mn is relatively less due to the low vapor pressure. The quantificational composition ratio of CoCrFeMnNi NPs for individual element are 17.08 at%, 9.77 at%, 29.15 at%, 15.75 at% and 28.25% respectively in Fig. 6c. EDS line-scanning result in Fig. 6d for a another HEA NP visually displays the elemental distribution that is roughly same as Fig. 6c.
The dye degradation efficiency of an environmental catalyst is reflected by the value of reaction. The comparable results about other catalysts for decomposition are summarized in Table 1. The reaction rates (kobs) can be fitted by the pseudo-first-order kinetic model, ln(C0/Ct) = kobst, where C0 is the initial concentration of dye at t = 0 and Ct is the dye concentration at time t. Fig. 7c shows that the order of decomposition efficiency for these catalysts is as follow: CoCrFeMnNi > Fe > Mn > Al > AC. The comparison of the reaction rates (kobs) among zero value metals, MNPs@C, ball-milled HEA, and metallic glass indicates that CoCrFeMnNi NPs–AC have surprisingly high intrinsic activity and competitive catalytic performance in Fig. 7d and Table 1. Deekshitha et al. prepared AgO/Ag2O@TiO2 with a reduction of Photoluminescence intensity on decorating TiO2@Ag2O-nanoparticle to degrade Reactive Blue 220 dye completely (100 ppm, 5 g L−1) under visible light irradiation in 60 min.14 Compared with photocatalysis, HEA NPs present superior catalytic performance as well.
Catalysts | Organic dye | Concentration (ppm) | Dosage (g L−1) | kobs (min−1) | Ref. |
---|---|---|---|---|---|
G-Fe | Direct Blue 6 | 200 | 13.4 | 0.043 | 39 |
MNPs@C | Industrial wastewater | 800 | 5 | 0.06 | 40 |
AlCrFeMnNi | Direct Blue 6 | 200 | 0.5 | 0.067 | 21 |
AlFeMnMg | Direct Blue 6 | 200 | 0.5 | 0.116 | 21 |
Fe78Si9B13 | Acid orange II | 200 | 13.3 | 0.115 | 41 |
Fe80B20 | Direct Blue 6 | 200 | 13.3 | 0.160 | 42 |
CoCrFeMnNi–AC | Methylene blue | 200 | 4 | 0.191 | This work |
As shown in Fig. 8a and b, the non-loaded AC after degradation retains the analogously original morphological structure like Fig. 3a and b with no intermediates or decomposition products adhering to carbon supports. However, massive cotton-like sediments are around CoCrFeMnNi HEA NPs in Fig. 8c and d, which dramatically differ from those of carbon. The degradation products are similar to that of Fe-based amorphous powder and ball-milled HEA for organic dye degradation indicated by Wang et al. and Wu et al.21,29 XRD result in Fig. 8e remains FCC phase of HEA NPs and shows multiple metallic hydroxides which are generated by the combination of metallic ions and hydroxyl ions during degradation. The nanoscale surface features provided more active sites for the reaction to proceed and thus improved the degradation efficiency. Moreover, the surface of the HEA NPs uncovered by the decomposed products is still smooth without apparent corrosion pits, which demonstrates the stability and strong catalytic ability of the HEA NPs in the degradation process. The typical redox reaction is responsible for the zero valent metal degradation of dyes.30,31 However, HEA NPs are superior to conventional single or binary component in catalysis.
It is reported that the functional groups of MB around 2923 and 2852 cm−1 correspond to C–H stretching of –CH3 and –CH2. The absorption peaks around 1383 cm−1 are attributed to the presence of –COOH group.32 As shown in Fig. 8f, the intensity of the peaks at 2923 and 1383 cm−1 increases for the post-degradation sample due to a few undegraded and residual MB dye. The FT-IR spectra of other peaks remain consistent compared to as-prepared sample and post-degradation sample which means the stability of the catalyst. The sustainability and stability of the outstanding catalyst is a critically precious in environmental pollutants remediation. Fig. 9 demonstrates the reusability of 10 wt% CoCrFeMnNi HEA NPs–AC catalysts for MB degradation. The previous three cycles present satisfied decomposition performance and the efficiency of other cycles begins to decay but still sustained at nearly 75%.
With the increase of reaction time, the macromolecule MB (m/z = 284.1) in Fig. 10a is firstly initiated by fracture of chromophore center, and then cracked into smaller molecules (m/z = 154.1, and 168.2) at different time in Fig. 10b–d, which are in agreement with the above UV-vis analysis in Fig. 7b. The relative abundance of m/z = 284.1 at different time gradually decreases with increasing degradation time in Fig. 10e. Two possible decomposition pathways of the MB are speculated, according to the m/z peaks of 154 and 168 as shown in Fig. 10g. The other two reaction intermediate products are not detected, probably due to that they are further decomposed into smaller molecules. It is also reported that the azo bond ‘–CN–’ is reduced into ‘–NH2’ by reducing agents firstly, then hydrogen ions and electrons that combine with broken dye molecules are generated between metals.33 Moreover, the TOC removal of MB dye increases with degradation time and the TOC can be more than 50% at 30 min with nearly 100% decoloration in Fig. 10f.
Fig. 11 Schematic diagram for synthesis of the HEA NPs–AC and catalytic reaction mechanism of MB (M refers to HEA NP). |
1. The CoCrFeMnNi HEA NPs consist of the single FCC phase and uniformly disperse with average diameter of 89 nm. Specific surface area of the composites decreases with growing loading of HEA NPs. The combination of homogeneous phase formation with distinctive porous architectures provides solid foundation for preeminent catalytic.
2. Adding 10 wt% CoCrFeMnNi HEA NPs/AC, the time required to reduce MB concentration to less than 15% without the addition of peroxides can be as short as 12 minutes with the kobs of 0.191 min−1. Under the same condition (10 wt%), the order of decomposition efficiency for these catalysts is: CoCrFeMnNi > Fe > Mn > Al > AC. Meanwhile it is also competitive among other catalysts for dye degradation.
3. Large amounts of HEA NPs as nanoscale galvanic cells embedding in distinctive porous architectures have advantages in the decomposition of the MB dye by accelerating the electron transfer and the mass transport.
The nanocomposites of the HEA NPs–AC are distinguished by noble metal-free and high catalytic performance with porous nanostructure, achieving prospective performance in industrial catalytic applications due to the synergetic degradation. This work provides a novel approach to synthesize HEA NPs and expands its promising catalytic application as environmentally friendly materials.
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