Zhiyuan Zhao,
Xiaobo Duan*,
Lei Zhang,
Zhiwei Che,
Kun Wang,
Bin Zheng* and
Xiaogang Wang
Department of Materials Science & Engineering, Xi'an University of Science and Technology, Xi'an 710054, China. E-mail: xiaobo12558@163.com; zhengbin@xust.edu.cn
First published on 15th September 2021
To date, the lithium–sulphur battery is still suffering from fast capacity fade and poor rate performance due to its special electrochemical mechanism. The interlayer or separator with conductive coatings is considered effective in inhibiting the shuttle effect. Here, we proposed a novel metal hydride with high conductivity and preferably chose TiH2 as the conductive coating because of its low cost, high conductivity, and good stability in air. The TiH2 powder was prepared by a simple ball-milling method, and the effect of the atmosphere was also investigated. A core–shell heterostructure formed, in which the TiH2 core acted as an electron transfer pathway, and the titanium oxide nano-shell functioned as the absorber for polysulfides. Thus, with the combination of fast electronic transfer and strong absorption ability, the TiH2 coated separator could improve the cycling stability, the rate performances, and the self-discharge rate. The TiH2 separator could increase the capacity of the lower plateau and delay the oversaturation points at high rates, promoting the liquid–solid conversion. It is believed that the promotion resulted from the high conductivity and polysulfide absorption of the TiH2 separator. Although the preparation process still needs further optimization, the core–shell metal hydride provided a novel strategy for designing the heterostructure, which could provide high conductivity and strong absorption ability toward polysulfides simultaneously.
In the last years, great progress has been made to solve these problems. The detailed methods include (1) using porous materials as hosts;2–6 (2) designing new electrolytes;7–9 (3) protecting the metallic lithium anode from the corrosion of polysulfides;10–13 (4) polysulfide-inhibiting interlayer or separator.14–16 Among them, the specially designed separator or interlayer usually traps polysulfides by physical and chemical confinement and also reactive the dead sulphur species, boosting the electrochemical performances of lithium–sulphur batteries. A typical polysulfide-inhibiting interlayer or functioned separator is covered by conductive materials, commonly carbonaceous materials, due to its low cost and adequate conductivity. For example, Arumugam Manthiram proposed the MWCNT interlayer in lithium–sulphur batteries firstly, reduced the charge transfer resistance of the sulphur cathodes and the loss of the dissolved intermediates.17 Yi Cui compared the effects of conductive materials as polysulfides barrier on the electrochemical performances and discovered that higher electronic conductivity of the coated separators resulted in greater improvements.18
Despite the progress obtained, the weak interaction of nonpolar carbon with polysulfides results in a poor trap of polysulfides, causing the corrosion of lithium anode and the loss of active materials. Many researchers turn their attention to polar compounds gradually, such as oxides,19,20 sulfides,21,22 metal–boron compounds,23,24 metal–C compounds,25,26 which exhibit the stronger absorption and catalytic ability for polysulfides. TiO2, a typical polar semi-conducting oxide, has been studied intensively in lithium–sulphur batteries. Its absorption ability and electrical conductivity could be enhanced by band engineering including doping and oxygen defects.27 However, TiO2 has no adequate conductivity even after modification and must couple with conductive carbon materials. Thus, these materials exhibiting strong interactions with polysulfides and high conductivities are preferred. Consequently, other titanium compounds, such as TiC,28 TiB2,23 TiN,29,30 Ti4O7,31 TiO,32 Ti2O,33 have attracted great attention.
Herein, we proposed a novel material system, transition metal hydrides, as the conductive coating on the Celgard separators. These hydrides usually exhibit excellent electron conductivities and were easily ground to fine powder due to their high fragility. TiH2, one of the cheapest and most stable metal hydrides in the ambient atmosphere, was preferentially chosen as the conductive coating on the separator here because it exhibits an excellent conductivity (∼104 S cm−1)34 and can be sufficiently supplied at a large scale in the titanium metallurgy industry. Moreover, it also exhibits high fragility, which means that the fine TiH2 powder can be produced mechanically at a low cost. During the preparation process, a titanium oxide nano-film in situ formed in air and covered the TiH2 core due to the medium activity of titanium hydride toward oxygen. The core–shell microstructure combined the high electron conductivity of TiH2 with the absorption ability of polar titanium oxides. Unsurprisingly, the TiH2 coated separator could improve the electrochemical performance of the lithium–sulphur battery.
The charge–discharge measurements were performed at Land 2001A battery tester at various rates, where 1C was set to 1675 mA g−1. The electrochemical impedance measurements were carried out using a CHI 660D electrochemical workstation at open-circuit voltage with a voltage of amplitude of 10 mV and a frequency range from 0.1 to 105 Hz. The cyclic voltammetry measurements were also conducted at CHI 660D electrochemical workstation with a voltage window of 1.7–3.0 V at various scan rates.
The XPS spectra of TiH2 powder milled in Ar could provide more information about the chemical composition and states on the surface of the TiH2 powder. According to the chemical composition information shown in Table S1,† the oxygen content was rather higher unexpectedly. The Ti 2p spectra (Fig. 3a) also show typical Ti 2p1/2 and Ti 2p3/2 peaks for Ti4+ ions, just like the spectrum of nano TiO2, indicating that a titanium oxide layer formed on the surface of the TiH2 particles. Besides the Ti4+ peaks, the typical Ti0 peak also was observed, implying that the thickness of the titanium oxide layer was at the nanometer scale because the detective depth of XPS is only several nanometers. The O 1s spectra (Fig. 3b) show that the titanium oxide layer formed at room temperature contained more oxygen defects than the commercial nano TiO2 particles, indicating that the crystallization degree was lower. According to the previous work,27 the oxygen defects could narrow the bandgap of TiO2, trap polysulfides, and accelerate the polysulfides conversion. Thus, the oxygen defect-rich TiO2−x could be considered beneficial for the cycle and rate performances in lithium–sulphur batteries.39–43
Considering the important role of the surface in absorption and catalytic behaviours, SEM and TEM were used to explore the titanium oxide layer, as shown in Fig. 4. Fig. 4a shows that the TiH2 particle sizes ranged from several micrometres to sub-micrometres. In the higher magnitude view provided by TEM (Fig. S3†), the existence of the formed oxide layer was evidenced by the Ti and O mapping. Further, the HRTEM image (Fig. 4b) shows the oxide layer had a low crystallinity degree, distinguished from the ordered TiH2 core. The corresponding SAED pattern in Fig. 4c only reveals the clear diffraction spots indexed as (111) plane of TiH2 (Fdm). The oxide layer revealed no obvious electron diffraction spots, which may result from its lower amount and disordered characteristic. Because the oxide layer covered on the TiH2 particles was as thin as ∼5 nm, the electron could still transfer through the oxide layer by the quantum tunnelling effects, thus the TiH2 powder remained highly conductive. The surface of the commercial TiH2 powder was examined by XPS, SEM and TEM, which were shown in Fig. S4.† The results also showed the existence of the nano Ti–O layer on the commercial TiH2 particles, indicating the nano Ti–O layer formed spontaneously when the TiH2 particles were exposed to air, even at room temperature. The Ar atmosphere during milling could limit the formation of titanium oxides, avoiding the dramatic decrease of the electrical conductivity. However, air could cause too severe oxidation, even to the extent that the titanium oxides could be detected by XRD. Unsurprisingly, the electrical conductivity of the TiH2 powder milled in air decreased dramatically. Fig. 4d and e show the cross-section and surface images of the TiH2 separator. It can be seen that a porous TiH2 layer of 15–20 μm covered the commercial plastic separator.
Since a disordered TiO2 nanofilm covered the TiH2 core, the previous researches on the polysulfides absorption characteristics of TiO2 could provide more guides. It is well known that TiO2 with oxygen defects is a good polysulfide absorber. Unsurprisingly, the TiH2 powder also exhibited its absorption ability of polysulfide in Li2S6 solution due to its Ti–O shell (Fig. S5†). Here, XPS also were used to clarify the absorption mechanism of the polysulfides. ∼0.55 eV chemical shift is observed in the Ti 2p spectrum after the TiH2 powder absorbed polysulfides (Fig. S6†). The blue chemical shift was also observed in other titanium oxides due to the electron transfer from Li2Sn to Ti–O.43 This blue shift was used to verify the presence of Ti–S interaction by some researchers.27 Meanwhile, the intensive S–O peaks in S 2p and O 1s spectra were discovered (Fig. 5c and d), which meant the polysulfides were absorbed on the titanium oxide layer via S–O interaction mainly. In previous researches, all the S–O interaction, Li–O interaction, and Ti–S interaction were discovered in the absorption of polysulfides on titanium oxides, but the dominating interaction is still controversial. For example, some researchers44 assumed TiO2 bound polysulfides via metal–S interaction instead of the S–O interaction because its redox potential fell out the redox potential window of polysulfides. Shujiang Ding et al. concluded that the Li–O and Ti–S interaction played an important role in binding the polysulfides on the surface of the CNT@TiO2−x composite.27 Xin Wang et al. revealed that the S–O peaks occurred before cycling while the Ti–S peak also appeared after cycling, but the detailed mechanism was not fully elucidated.41,45 However, Ning Liu et al. discovered the opposite results.46 Despite the uncertain mechanism, intensive researches have proved TiO2 to be a strong absorber toward polysulfides. Here, the TiO2−x nano-shell also proved its similar role. Thus, The TiH2 powder coated separator also exhibited a better polysulfides-inhibiting property compared with the Celgard separator, as shown in Fig. S7.†
Fig. 5 XPS spectra of the TiH2 powder soaked in Li2S6 solution. (a) C 1s. (b) Ti 2p (c) O 1s. (d) S 2p. |
As a coating material in the lithium–sulphur battery, the electrochemical stability was firstly evaluated, as shown in Fig. S8.† It can be seen that the TiH2 powder itself delivered a low specific capacity (∼5 mA h g−1) in 1–3 V, mainly from its capacitive charge/discharge behaviour. The TiH2 powder showed admirable electrochemical stability.
Besides electrochemical stability, ionic conductivity is also an important issue for separators. The TiH2 and Celgard separator was 0.74 mS cm−1 and 0.64 mS cm−1, whereas the total ionic resistance was 3.65 Ω and 1.98 Ω (Table S2†). The total ionic resistance may be a better quantitative parameter for these separators due to their different thickness. Because of the higher thickness, the TiH2 separator exhibited higher total ionic resistance.
As the previous works reported, highly conductive materials coated separators were usually beneficial to the cycling performances of the lithium–sulphur battery, but whether the higher ionic resistance would deteriorate the electrochemical performances needed to be explored. Fig. 6 shows the electrochemical performances of the lithium–sulphur batteries with Celgard and TiH2 separators during cycling. For simplicity, the lithium–sulphur batteries with Celgard and TiH2 separators were named the Celgard battery and the TiH2 battery, respectively. From Fig. 6a and b, it can be seen that the lithium–sulphur batteries exhibited similar initial capacities. However, the lithium–sulphur battery with Celgard separator degraded rapidly during cycling, especially in the initial stage. By contrast, the capacity of the lithium–sulphur battery with TiH2 separator degraded more slowly (Fig. 6c) and the increase of the discharge/charge polarizations were not observed during cycling, so the degradation cannot be attributed to the changes of the electrode's polarization. To explore the detailed degradation mechanism of the sulphur cathodes, we divided the discharge profiles into two regions according to the upper and lower voltage plateaus, corresponding to the S8 → Li2S4 and the Li2S4 → Li2S conversion process respectively, as shown in Fig. 6d. For simplicity, the capacities contributed by the upper and lower voltage plateaus were named Qupper and Qlower. From Fig. 6d, it can be seen that the ratios (Qupper/Qlower) for the two batteries both decreased during cycling, indicating that the lower voltage plateau degraded more rapidly compared with the upper voltage plateau. However, the initial Qupper/Qlower ratio for the Celgard battery was higher and decreased more rapidly, consistent with the results shown in Fig. 6a and b. It can be seen that the upper voltage plateau contributed more capacity in the TiH2 battery. It meant that the soluble long-chain polysulfides would react with the lithium anode for a longer time, promoting the S-containing species loss. Thus, the capacity decay rate of the Celgard battery increased inevitably. These phenomena could be explained by the inhibition behaviour of polysulfides from the TiH2 separator.
It is well known that the side-reaction of the long-chain polysulfides with metallic lithium should be responsible for severe self-discharge in lithium–sulphur batteries as well as the fast fading during cycling. Whether the polysulfides-inhibiting of the TiH2 separator would also improve the self-discharge performance was worth investigating. Fig. S9† shows their self-discharge performances. In the TiH2 battery, its open-circuit voltage decreased more slowly and the capacity loss was also smaller than the Celgard batteries after 200 h standing. This improvement could also prove the positive role of the TiH2 separator in suppressing the dissolution of polysulfides.
Besides the better cycle stability and self-discharge rate, it was also expected that the TiH2 separator could offer better rate performance due to its high electron conductivity from the TiH2 core and the absorption ability from the TiO2−x shell. The electrochemical performances of the lithium–sulphur batteries at various rates were shown in Fig. 7. In Fig. 7a and b, the TiH2 separator showed its advantages in capacities and polarizations at various rates, especially at 0.5C or higher rates. By comparison, at 0.5C or higher rates, the Celgard battery suffered from severe capacity degradation, which mainly resulted from the fading on the lower voltage plateau (Fig. 7a and b). At 1C and higher rates, the lower voltage plateau even disappeared.
In the discharge process, the upper plateau is usually assigned to the electrochemical conversion reaction from S8 to Li2S4, which has better reaction kinetics compared with the Li2S4 to Li2S conversion that occurred in the lower plateau. So, the lower plateau is more sensitive to the discharge rates and degraded faster at high rates. If the initial potential of the lower plateau, also called the voltage dip or the oversaturation point by some researchers,47,48 dropped below 1.7 V, the lower plateau would disappear, leading to the sharply dropped capacity, as shown in Fig. 7c. The oversaturation point corresponds to the barrier for the initial nucleation of Li2S and can be diminished by some redox mediators which promote the formation of Li2S.49 Fig. 7d shows the relationship between the oversaturation points and the discharge rates, and an approximately linear relationship can be observed in the TiH2 battery. At 0.1C and 0.2C, the oversaturation points occurred at similar potentials in the two batteries. When the discharge current increased to 0.5C, the oversaturation points in the Celgard battery dropped sharply and out of the cut-off voltage window at higher rates. It seems that the TiH2 separator could promote the nucleation of the solid discharge phase and thus diminish the voltage dip at the oversaturation points.
Fig. 7e and f show the capacities contributed by the upper and lower voltage plateau at various discharge rates, respectively. The approximative logarithmic relationship between the capacities contributed by the upper plateau (Qupper) and the discharge rates (i) was discovered in Fig. 7e, which indicated that the polarization probably resulted in the capacity decrease of the upper voltage plateau. In the Celgard battery, a sudden capacity fall was observed when the current increased to 0.5C. At higher rates, the capacities fell to zero due to the huge voltage dip. By contrast, the capacities contributed by the lower plateau remained relatively stable until the rate increased to 2C.
Based on the above description, it seems the lower plateau rather than the upper plateau had the primary responsibility for the huge rate differences between the Celgard battery and the TiH2 battery. Unlike the upper plateau, no apparent linear relationship between the capacities (Qlower) and logi could be observed, indicating the capacity contributed by the lower plateau (Qlower) was affected by other factors, besides the polarization associated with the discharge rates. Yan Zhao42 studied the effect of the oxygen defects in TiO2−x on the polysulfides immobilization and catalytic conversion reactions by the first-principles computational characterization and experimental design. It was revealed that TiO2, especially the TiO2−x with oxygen defects, was capable of absorbing and catalysing the S-containing species, thus accelerating the transformation of S8 to Li2S. Other researchers obtained a similar conclusion on TiO2−x. Regardless of the detailed mechanism, it is quite certain that TiO2−x can absorb and catalyse the S-containing species. However, it was usually coupled with high conductive carbonaceous materials due to its poor conductivity. Some other metal oxides, such as VO2,50 MnO2,51 could also promote the polysulfides conversion via the S–O interaction. So, it could be inferred that the core–shell TiO2−x@TiH2 structure could combine the absorption and catalytic properties from the TiO2−x shell and the high conductivity from the TiH2 core, improving the electrochemical performances.
The CV tests with different scan rates were performed to study the reaction kinetic behaviours of the lithium–sulphur batteries with different separators. Consistent with the rate performances showed in Fig. 7, the lithium–sulphur battery with the TiH2 separator shows smaller polarizations and higher peak currents at various scan rates except for peak I, which was assigned to the conversion from S8 to Li2S4 (Fig. S10†). First, compared with the fast conversion from S8 to Li2S4, the conversion of Li2S4 to Li2S is more easily affected by the various eternal factors due to its sluggish kinetics. Second, it is also accepted that the charging process is relatively slower than the discharge process.37 So, it is easily understood why the TiH2 separator influenced the peaks differently. To further evaluate the effect of the TiH2 separator on the reaction kinetics quantitatively, the CV data were characterized by analysing the plots of ip vs. v0.5 according to the Randles–Sevcik equation at 298 K:52
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra04281e |
This journal is © The Royal Society of Chemistry 2021 |