Hiroki
Kotaka
ab,
Hiroyoshi
Momida
ac and
Tamio
Oguchi
*ac
aElements Strategy Initiative for Catalysts and Batteries, Kyoto University, Kyoto 615-8245, Japan
bInnovation Technology Center, Central Technical Research Laboratory, ENEOS Corporation, 8 Chidoricho, Naka-Ku, Yokohama 231-0815, Japan
cInstitute of Scientific and Industrial Research, Osaka University, Ibaraki, Osaka 567-0047, Japan. E-mail: oguchi@sanken.osaka-u.ac.jp
First published on 7th February 2022
We study the characteristics of tin sulfide (SnS) and tin phosphate (Sn4P3) as negative electrodes for rechargeable Li and Na ion batteries by first-principles calculations. The electrode reaction formulae during the discharge processes are fully revealed by the energy analyses of ternary A–Sn–B (A = Li, Na; B = S, P) phase diagrams. The phase diagrams of ternary systems with the constructed convex-hull surfaces show a possible reaction route considering intermediate products in discharge reactions. The voltage–capacity curves along the reaction paths obtained from the ternary phase diagrams are calculated. To evaluate the battery performance of tin compounds, we analyze the volume expansion ratios of the materials by incorporation of Li and Na ions. In the case of Li/SnS, Na/SnS, and Li/Sn4P3, it is found that the conversion reactions and subsequently the alloying reactions proceed stepwise in the electrode, contributing to their high capacities. In Na/Sn4P3, however, the conversion and alloying reactions proceed alternately or simultaneously, showing more complex reactions than the others.
In recent years, the environmental damage caused due to industrial development has become a global concern, so the effective use of power generation systems using natural energies including solar power has been promoted. Until now, one of the reasons why renewable energy power generation has not been mainstream is the disadvantage that the amount of power supply is not constant. The amount of power supply from renewable energy sources increases or decreases due to the environmental factors on which the system depends (such as day or night and weather). To stably operate renewable energy power supplies, temporary storage of the generated energy is necessary. A large stationary power supply with a high energy density is useful for reducing the difference in electricity consumption between day and night.
The construction of large-scale energy storage facilities requires secondary batteries that excel in both cost and performance. Currently, Li-ion batteries,1–5 which are typically composed of a LiCoO2 cathode and a C anode, use expensive rare metals (such as Li and Co) that are distributed through limited countries, and it is difficult to produce huge amounts of batteries enough to meet future requirements. It is necessary to develop battery storage systems that are good in terms of cost and performance as an alternative to the currently used Li-ion batteries. If rare metals can be replaced with relatively inexpensive and readily available elements, the mass production of rechargeable ion batteries becomes possible. In particular, Li, which plays a key role as charge carriers, is an expensive metal because of its limited production area. Materials research studies have been carried out for developing novel electrodes to replace Li with inexpensive elements such as Na,6–9 K and Mg.10–13
In typical Li-ion batteries, Li-insertion and Li-intercalation reactions have been known as the primary atomistic mechanisms in LiCoO2 cathode and C anode reactions, respectively, with high cycle performance. In Na ion batteries, however, the carrier ions have a larger ionic radius than Li, and thus suitable electrode materials are needed to promote the insertion/intercalation reactions, although superior battery performance has not been easily realized for large-size ionic species.14–16 Since the conversion or alloying reactions generate compounds or alloys with carrier ions,17–21 which differ from an initial electrode material, the storage capacity does not strongly depend on the ionic radius but is determined by the reaction path expected from the phase stability of the negative electrode material and the carrier ions. Even for Na with a larger ionic radius than Li, a higher storage capacity can be obtained for conversion-type electrodes. We have theoretically studied candidate anode and cathode materials with conversion-type electrochemical reactions applicable to Na batteries.22–27
The idea of using alloy-based negative electrodes, especially Sn-based materials due to their nontoxicity and low cost, has attracted great interest to achieve high capacities with low voltages. In this study, we focus our attention on Sn sulfides and phosphates (SnS and Sn4P3 as initial electrode materials) as candidate materials for negative electrodes in both Li- and Na-ion rechargeable batteries. Elemental Sn itself has been expected to be one of the candidate negative electrode materials because of its high capacity, sufficient Na-reserve ability, and high safety, and the alloying reactions producing Li–Sn or Na–Sn alloys have been considered to be key reaction mechanisms in Sn electrodes.28–34 However, Sn electrodes show significant deterioration of the cycle characteristics due to the large volume expansion with Li or Na absorption.28–34 Sn oxides (such as SnO and SnO2) and sulfides (such as SnS2) have been experimentally studied as negative electrodes for Na-ion batteries,35–38 but their reversible capacities are still lower than those of Sn.
One advantage of Sn-compound electrodes is that the capacity can be expected to further increase due to the multi-step reaction processes including conversion reactions in addition to alloying reactions. Also, if the volume changes between products before and after the reactions are small, the performance degradation due to the volume expansion can be reduced. In Sn-compound negative electrodes, it is expected that two types of battery reactions including conversion reactions (possibly producing binary Li/Na–S/P or ternary Li/Na–Sn–S/P products) and alloying reactions (possibly producing Li/Na–Sn alloys) can proceed sequentially, and the former may improve the longevity of the cycle characteristics of anodes. Many experimental studies have been conducted aiming to develop negative electrode materials with Sn-containing structures, which can achieve better electrochemical performance with both good cycle performance and high capacities for Li- and Na-ion rechargeable batteries,39–45 but detailed microscopic reaction mechanisms are not clear yet.
To systematically understand the Li- and Na-ion battery performances of Sn sulfides and phosphates, we calculate the discharge reaction processes for SnS and Sn4P3 negative electrodes. We compare the differences in battery performance and the reaction pathways depending on various compounds (S or P) and the carrier ions (Li or Na). The first-principles electronic state calculation method is used to accurately predict the charge/discharge reaction processes and to calculate the voltage–capacity characteristics, which enables us to propose powerful battery material candidates from a theoretical point of view. From the theoretical viewpoint, extensive energy analyses on ternary phase diagrams clarified the voltage–capacity curves and the volume expansion ratios during the discharge processes in the Sn-compound electrodes. In this study, the battery performance is predicted by comparing the formation energies from first-principles calculations, and our results will be a clue to design superior materials if we can find regularity in the reaction process of each tin additive and ion carrier.
H = E[AxSnyBz] – (xE[A] + yE[Sn] + zE[B]) | (1) |
The first-principles calculations are performed using the VASP code,48,49 which is based on density functional theory (DFT) within generalized gradient approximation (GGA) by Perdew, Burke, and Ernzerhof.50 The wave functions are expressed in projector augmented wave and plane-wave basis sets.51 The lattice constants and atomic positions of all the materials are fully optimized by first-principles calculations.
The discharge reaction formulae can be obtained from the theoretical ternary phase diagrams along the SnS–A and Sn4P3–A lines considering intermediate products. Based on the obtained reaction formulae, we study the electrochemical properties of Li/SnS, Na/SnS, Li/Sn4P3 and Na/Sn4P3 systems. The voltage values can be calculated by estimating the DFT total energy differences for the given reaction formulae.52–54 (In the first-principles calculations, the kinetics of structural reversibility is difficult to consider under an external voltage or current applied in the charging process, especially for the present conversion/alloying-type electrodes, and understanding the reversibility will require significant advances in theoretical and modelling methodologies.).
The electrochemical compound and alloy formation by lithiation or sodiation processes is advantageous for achieving a higher capacity, but cycle stability is typically reduced by the volume expansion induced by incorporation of larger carrier ions. We investigate the volume expansion ratio during the discharge reaction processes and clarify the reactions that cause large volume expansion.
Fig. 1 The ternary phase diagrams of (a) Li–Sn–S, (b) Na–Sn–S, (c) Li–Sn–P, and (d) Na–Sn–P. All the experimentally known materials listed in the crystal structure databases Crystallography Open Database46 and AtomWork47 are calculated by DFT, and their formation energies [eqn (1)] are shown by colored circles. When the electrode reaction path (red broken lines) crosses the convex-hull lines (grey lines), phase separation into materials at each vertex can occur. The conversion and alloying reactions occur in the sky blue and pink shaded regions, respectively. |
On the Sn–S and Sn–P edge lines, SnS and Sn4P3 (and also SnS2 and SnP3) are found to be thermodynamically stable, supporting that they can be actually synthesizable as the initial electrode materials. On the Li–Sn and Na–Sn edge lines, several Li–Sn (Li2Sn5, LiSn, Li13Sn5, Li7Sn2 and Li17Sn4) and Na–Sn (NaSn5, NaSn2, NaSn, Na9Sn4 and Na15Sn4) binary alloy phases are found to be stable, consistent with previous reports.28–32
Notable differences among the four systems are found on/near the A–B (A = Li, Na; B = S, P) edges. In Fig. 1(a and b), Li2S and Na2S have the lowest energies, respectively, showing that they are very stable. The ternary materials such as Na4SnS4 in Fig. 1(b) also show very low energies, indicating that the ternary phases are possibly involved in discharge reactions. In Fig. 1(c and d), several binary Li–P and Na–P materials are found to be stable. The ternary material (Na5P3Sn in the Na–Sn–P system) can be thermodynamically stable, but no stable ternary material is found in the Li–Sn–P system. The convex-hull surfaces of the phosphide systems are shallower than those of the sulfide systems, especially in the A–B sides, indicating that Sn phosphides have lower voltages than Sn sulfides.
The phase diagrams with the convex-hull curves indicate the possible reaction routes of SnS and Sn4P3 electrodes with respect to Li and Na. The discharge reactions can proceed along the SnS–A and Sn4P3–A (A = Li, Na) lines (shown by red broken lines in Fig. 1) with increasing A concentration, assuming constant composition ratios of Sn:S = 1:1 and Sn:P = 4:3. Following the reaction paths, we can find most likely discharge-reaction products. There is no single-phase product just on the reaction paths, but the mixed phases at both ends of convex hulls can be produced in the electrodes when the reaction path crosses the convex hull lines.
V (V) | Ω/Ω0 | |
---|---|---|
Li/SnS | ||
SnS + 2Li → Li2S + Sn | 1.57 | 1.44 |
5Sn + 2Li → Li2Sn5 | 0.69 | 1.54 |
Li2Sn5 + 3Li → 5LiSn | 0.67 | 1.68 |
5LiSn + 8Li → Li13Sn5 | 0.50 | 2.11 |
2Li13Sn5 + 9Li → 5Li7Sn2 | 0.26 | 2.38 |
2Li7Sn2 + 3Li → Li17Sn4 | 0.13 | 2.65 |
Na/SnS | ||
4SnS + 4Na → Na4SnS4 + 3Sn | 1.30 | 1.60 |
Na4SnS4 + 4Na → Sn + 4Na2S | 1.05 | 2.09 |
5Sn + Na → NaSn5 | 0.66 | 2.10 |
2NaSn5 + 3Na → 5NaSn2 | 0.47 | 2.25 |
NaSn2 + Na → 2NaSn | 0.43 | 2.53 |
4NaSn + 5Na → Na9Sn4 | 0.14 | 3.14 |
Na9Sn4 + 6Na → Na15Sn4 | 0.10 | 4.03 |
Li/Sn4P3 | ||
7Sn4P3 + 9Li → 28Sn + 3Li3P7 | 1.05 | 1.37 |
Li3P7 + 4Li → 7LiP | 0.95 | 1.42 |
LiP + 2Li → Li3P | 0.88 | 1.88 |
5Sn + 2Li → Li2Sn5 | 0.69 | 1.82 |
Li2Sn5 + 3Li → 5LiSn | 0.67 | 1.99 |
5LiSn + 8Li → Li13Sn5 | 0.50 | 2.50 |
2Li13Sn5 + 9Li → 5Li7Sn2 | 0.26 | 2.82 |
2Li7Sn2 + 3Li → 5Li17Sn4 | 0.13 | 3.17 |
Na/Sn4P3 | ||
11Sn4P3 + 9Na → 44Sn + 3Na3P11 | 0.92 | 1.40 |
Na3P11 + 8Na → 11NaP | 0.65 | 1.64 |
3NaP + 2Na + Sn → Na5P3Sn | 0.59 | 1.89 |
2Sn + Na → NaSn2 | 0.46 | 2.03 |
NaSn2 + Na → 2NaSn | 0.43 | 2.29 |
Na5P3Sn + 5Na → NaSn + 3Na3P | 0.22 | 3.06 |
4NaSn + 5Na → Na9Sn4 | 0.14 | 3.82 |
Na9Sn4 + 6Na → Na15Sn4 | 0.10 | 4.91 |
In the case of Na carrier ions, however, the discharge reactions in the tin-compound electrodes show more complicated processes because the ternary compounds are involved in the reactions. In the Na/SnS system, Na4SnS4 is produced in the early stage of conversion reactions, and then it is converted to Na2S with the elemental Sn substance. After the conversion reactions, the alloying reactions generating five Na–Sn phases of NaSn5, NaSn2, NaSn, Na9Sn4, and Na15Sn4 proceed step by step. In the Na/Sn4P3 system, it is found that the conversion and alloying reactions are not well divided by the Na concentrations in the electrode. Firstly, the binary Na3P11 and NaP and then the ternary Na5SnP3 are produced step by step generating elemental Sn. Secondly, the alloying reactions forming NaSn2 and NaSn proceed. Thirdly, the ternary Na5SnP3 reacts with Na producing Na3P. Finally, the alloying reactions producing Na9Sn4 and Na15Sn4 occur. Therefore, Na/Sn4P3 shows a mixture of reaction mechanisms, especially in the late discharge processes.
Fig. 2 The voltage–capacity curves of (a) Li/SnS, (b) Na/SnS, (c) Li/Sn4P3 and (d) Na/Sn4P3 systems as negative electrodes (blue solid lines). The experimental values of the first discharge processes (red solid lines) were taken from ref. 39 (Li/SnS), 27 (Na/SnS), 42 (Li/Sn4P3), and 43 (Na/Sn4P3). |
As can be seen in both Li/SnS [Fig. 2(a)] and Na/SnS [Fig. 2(b)], the SnS electrode shows an voltage over 1 V in the early reaction processes, in which the conversion reactions occur. In Li/SnS, the voltage is about 1.6 V up to about 350 mA h g−1. Even in Na/SnS, high voltages of 1.1–1.3 V are estimated at the initial stage of reactions corresponding to the conversion reactions. The voltage values show a sudden drop to less than 0.7 V at a capacity of about 400 mA h g−1, where the alloying reactions start to take place. The voltages of Na/SnS are smaller than those of Li/SnS in the overall capacity range.
In Li/Sn4P3 [Fig. 2(c)] and Na/Sn4P3 [Fig. 2(d)], the voltage values are less than about 1 V in the whole capacity range (except for very beginning in Li/Sn4P3), and the Sn4P3 electrodes show lower voltages by roughly 0.5 V than the SnS electrodes in the early discharge processes. In addition, the voltage drops in the Sn4P3 electrodes associated with the mechanism change from the conversion to the alloying reactions are moderate compared with the cases of SnS electrodes. In the Sn4P3 electrodes as well, the voltages of Na/Sn4P3 are smaller than those of Li/Sn4P3 in the overall capacity range.
In both SnS and Sn4P3, the voltages vs. Na are lower than those vs. Li, and the theoretical capacities for Na are comparable to those for Li. The Sn4P3 electrodes for both Li and Na involve a larger number of intermediate reactions compared with those in the SnS electrodes, which can contribute to smooth voltage–capacity profiles and may increase capacities in real materials.
We compare the calculated voltage–capacity curves with the reported experimental results. The experimental voltage–capacity curves of the first discharge process for Li/SnS,39 Na/SnS,27 Li/Sn4P3,42 and Na/Sn4P343 are also plotted in Fig. 2. We can observe an overall agreement between the calculated and observed curves. In the Sn4P3 anode for Li-ion batteries, the conversion reactions (LiP and Li3P) and the subsequent alloying reactions (LixSn) have been experimentally considered, and the formation of Li13Sn5 is observed by XRD.42 In the Sn4P3 anode for Na-ion batteries, the formation of Na15Sn4 and Na3P has been observed experimentally.43 In the SnS anode for Na-ion batteries, the discharge product of Na2S has been confirmed by experiments.27 These experimentally observed products are actually included in the present reaction formulae.
To be precise, the voltage values differ between calculations and experiments within 0.3 V or less in size. In particular, the calculated voltages of SnS for Li and Na overestimate the experimental values in the early reaction processes, where the conversion reactions take place. Since we calculate the voltage values at each reaction step from the energy differences before and after the reactions assuming the reaction formulae, the theoretical voltage–capacity curves show ideal step functions. In experiments, the voltage–capacity curves usually depend on actual conditions such as temperature, current rate, sample shape and additive, and multiple conversion/alloying reactions can simultaneously occur in electrodes, especially at high temperatures. In addition, the discharge reactions near surfaces or inside the electrode particles can differ, and, perhaps, the reactions near surfaces proceed before those that occur inside. Therefore, the experimental voltage–capacity profiles typically do not show ideal step-like functions and have oblique shapes. It has been experimentally reported that electrolyte materials, which are not considered in this work, significantly affect battery performances for Sn4P3-based electrodes.55
Fig. 3 shows the calculated volume expansion ratios of the SnS and Sn4P3 electrodes (the initial materials as the references) during the discharge processes for Li and Na carrier ions. Generally, the volume expansion ratio is related to the number of Li or Na ions incorporated into the SnS or Sn4P3 electrode. Sn4P3 shows a slightly larger volume expansion than SnS in the entire capacity range for both Li and Na carrier ions. Therefore, SnS is better than Sn4P3 in terms of volume changes. For the Li carrier in the small capacity range near 400 mA h g−1, the volume of the Sn4P3 electrode largely increases due to the formation of Li3P compared with the SnS electrode generating Li2S. The difference of ionic radii between Li and Na ions essentially affects the volume expansion and therefore the cycle characteristics. Since the volumes of the Na compounds and alloys in the reactions are larger than those of Li compounds, the volume expansion in the whole capacity range is significantly large for the Na carrier ions, showing a larger slope for Na than for Li. The volumes of the Na compounds (Na2S and NaxP1−x) are larger than those of the Li compounds for the same composition ratio.
Fig. 3 The volume expansion ratios of (a) Li/SnS, (b) Na/SnS, (c) Li/Sn4P3 and (d) Na/Sn4P3 as negative electrodes. |
Conversion/alloying-type electrodes usually suffer from such large volume changes, which cause electrode deterioration such as cracks and fractures of electrode materials, leading to degradation of cycle stability.56,57 This is the most difficult part in their practical applications, especially for Na-ion batteries due to the larger ionic radius of Na than that of Li. Therefore, nanoparticles with smaller sizes or porous structures of the electrode materials, in which stress due to volume changes can be effectively relieved, may be particularly suitable for Na-ion battery applications,56,57 as experimentally reported for the Sn nanoparticle anodes.33
In SnS and Sn4P3 for Li carrier-ions, it is found that first the conversion reactions producing the binary Li–S and Li–P compounds with elemental Sn proceed and then the alloying reactions forming the Li–Sn alloys follow stepwise. In the case of Na ions, on the other hand, it is found that ternary materials are involved in the reactions, making the reaction processes complex, and the conversion and alloying reactions can proceed alternately and simultaneously in the Na/Sn4P3 system. Based on the obtained reaction processes, we evaluate the voltage–capacity curves of SnS and Sn4P3vs. Li and Na. In both materials, the voltages for Na are lower than those for Li, and the theoretical capacities for Na are comparable to those for Li. In the case of Na, we find a larger number of intermediate reaction processes than those for Li, which may increase the capacities of the electrodes in Na-ion batteries. In terms of voltage values, Sn4P3 shows lower values than SnS for both Li- and Na-ion batteries, especially in the early reaction stage, being suitable for anode materials.
In the discharge reactions, Li/Na compounds and Li/Na–Sn alloys are formed in the electrodes, which is advantageous for increasing the capacity. However, it is expected that cycle performance decreases due to the volume expansion by incorporating carrier ions. We actually estimate the volume expansion ratio in each reaction process. Because the ionic radius of Na ions is larger than that of Li ions, the volumes of products with Na significantly expand in the whole capacity range. Although Sn4P3 and SnS have large theoretical capacities, Sn4P3 suffers from larger volume expansion than SnS, especially for Na-ion battery applications.
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