Dongjun Lv*,
Zilong Zhang,
Jiahui Zhang*,
Xiaolei Zhang,
Leifang Liu,
Yue Gong,
Jianghong Zhao and
Yi Li
Department of Chemical Engineering, School of Chemistry and Chemical Engineering, De Zhou University, Dezhou 253023, China. E-mail: lvdongjun@dzu.edu.cn; zjhchem_dzu@163.com
First published on 8th August 2022
Organic pigments are important in a range of fields, from printing ink to industrial coatings. Azo pigments are some of the most common pigments in use today, but they typically have poor solvent solubility and tend to agglomerate. Consequently, the size and crystal structure of the pigment particles has a crucial effect on their optical and physical properties, such as color strength and solvent resistance, respectively. Several technologies, such as microreactors, have been developed to control pigment particle size, but an in-depth study of the effects of modification conditions on pigment properties (color, flowability, and solvent resistance) has not been reported to date. Therefore, in this paper, we report the surface modification of C.I. Pigment Red 146 particles using anionic (Igepon T) and non-ionic surfactants (Peregal O-25) and additives (DB-60 as the second diazo component and graphene oxide) on the pigment properties. In addition, we examined the effect of hydrothermal treatment at different temperatures on the same properties. The various modifications resulted in an increase in the solvent resistance, a reduction in the particle size (from 30.581 to 12.252 μm), a narrowing of the particle size distribution, and an increase in hydrophilicity. In addition, the color brightness and brilliance were significantly improved, and the maximum color strength reached 112.6%. These findings have applications for the development of pigments having enhanced color properties, solvent resistance, and processability.
Currently, P.R. 146 is prepared by reactive crystallization, but there has been relatively little research on the effects of synthetic conditions on the properties of this pigment, although the production operating parameters have been optimized. Currently, there are three main techniques to improve the properties of pigments such as P.R. 146: Method 1, modification with surfactants; Method 2, the use of microreactor technology; Method 3, the use of mini-emulsion technology. For Method 1, Lv et al.9 added an aqueous acidic solution of a diazo compound 3-amino-4-methoxy-N-phenylbenzamide, also known as Fast Red KD Base, to an alkaline aqueous solution of N-(4-chloro-2,5-dimethoxyphenyl)-3-hydroxynaphthalene-2-carboxamide, also known as Naphthol AS-LC, and then, added different surfactants (including red oil, sodium oleate, and a polymer dispersant) to improve the color strength, blue hue, and dispersibility. For Method 2, microreactor technology is a new method of reactive crystallization. Crucially, in the reactor, the mixing efficiency and mass and heat transport are enhanced significantly, which can improve the efficiency and yield of the reactions.10–12 Importantly, when using microreactor technology for the reactive crystallization of P.R. 146, the mean particle size can be significantly reduced.13 In addition, the lightness and green and blue hues can be enhanced compared to those of standard P.R. 146.14 For Method 3, Hao et al.15 proposed a method for preparing nanoscale P.R. 146 by using microemulsion technology. In this technique, the emulsion droplets are used as a soft template for reactive crystallization. However, although some of the properties of P.R. 146 can be improved by using these new technologies, further improvements are required.
As mentioned above, in addition to the use of different synthetic technologies, additives can be used to modify pigment properties. Graphene oxide (GO, Fig. 1) is a popular additive used in many fields, particularly as it can be produced in large quantities cheaply and is easy to process.16 In addition, GO is rich in active oxygen-containing functional groups,17 making it more soluble than the parent graphene18 and enabling surface functionalization. For example, Lv et al. reported the modification of blue pigments based on copper phthalocyanine with single-layer GO; this modification improved the color strength significantly.19
In this paper, we used different amounts of surfactants (Igepon T and Peregal O-25) individually and in combination to increase the dissolution of the dye precursors, as well as GO as an additive to modify the P.R. 146 particles. In addition, we used a second diazotization component (3-amino-4-methylbenzamide, also known as DB-60) during synthesis to form a solid solution of pigment molecules. Finally, we also investigated the effect of hydrothermal treatment at different temperatures on the modified P.R. 146. As the concentrations of these components varied, and the effects of adding each single alone and combined treatment on the physical and optical properties of the resulting pigment particles were investigated. Overall, a multi-technology synergistic modification technology on the surface of Pigment Red 146 is developed, which integrates the compound surfactant and the mixed-coupling solid solution technology, the graphene modified organic pigment and the hydrothermally treated technology. We found that the modifications resulted in the prepared P.R. 146 particles having a brighter and stronger color, good solvent resistance, smaller particle size, and higher flowability.
N-(4-Chloro-2,5-dimethoxyphenyl)-3-hydroxynaphthalene-2-carboxamide (Naphthol AS-LC, 98%) was obtained from Jiangsu Tianbo Chemical Co., Ltd. 3-Amino-4-methylbenzamide (DB 60, 99%) was purchased from Shanghai Haohong Biomedical Technology Co., Ltd. Single-layer GO was provided by Tianjin Plam Nanotechnology Co., Ltd. Concentrated (36%) hydrochloric acid, sodium nitrite, glacial acetic acid, sodium hydroxide, and 1-octyl-2-pyrrolidone were supplied by Tianjin Kemiou Chemical Reagent Co., Ltd. All other chemicals were all analytical grade and were used as received without further purification.
For GO modification, at the end of the coupling reaction, the temperature was increased to 46 °C, and GO (0.1 g) was added; this mixture was stirred for 15–30 min. Finally, the solution was heated at 80 °C for 30 min. After the reaction, a solid filter cake of modified P.R. 146 was isolated by suction filtration, washed with deionized water.
The particle size distributions were determined using a Mastersizer 2000 (Malvern, UK) particle size analyzer after sonication of an aqueous suspension of the pigment for 15 min. The morphologies of the pigment samples were determined by scanning electron microscopy (SEM, Merlin Compact, Zeiss Corporation, Oberkochen, Germany). The pigment sample was sputtered with gold before scans. The UV-vis spectra were obtained with a UV-2700 spectrophotometer (Shimadzu, Japan). The optical absorption properties of the pigments were investigated in ethanol solutions with concentrations of 0.05 mg mL−1. The crystalline phases of the pigment were determined by X-ray diffractometry (XRD, D8A, Bruker, Germany). Cu Ka X-rays were generated at 40 kV and 40 mA. Powder X-ray diffraction data of the pigment was recorded over the 2θ range of 5–40°, and measurements were carried out at room temperature. The wettability of the pigments was determined by measuring the water contact angles of pelleted samples (EasyDrop, KRUSS GmbH, Germany).
No. | Name and amount of surfactant | L | a | b | c | H | Tinctorial strength (%) | Flowability (mm) |
---|---|---|---|---|---|---|---|---|
1-1 | — | 42.81 | 50.80 | 23.78 | 56.09 | 25.08 | 100.0 | 23.0 |
1-2 | Igepon T 2% | 42.95 | 50.68 | 26.58 | 57.32 | 27.60 | 102.4 | 23.5 |
1-3 | Igepon T 4% | 43.86 | 52.65 | 24.77 | 58.19 | 24.98 | 101.4 | 24.0 |
1-4 | Igepon T 6% | 44.03 | 51.88 | 23.70 | 57.03 | 24.54 | 101.2 | 24.0 |
1-5 | O-25 2% | 43.37 | 53.02 | 24.23 | 58.27 | 24.47 | 101.9 | 23.0 |
1-6 | O-25 4% | 43.87 | 52.43 | 25.10 | 58.15 | 25.50 | 101.2 | 24.5 |
1-7 | O-25 6% | 43.68 | 52.33 | 25.56 | 56.27 | 25.95 | 99.3 | 25.0 |
1-8 | Igepon T 2%, O-25 4% | 43.19 | 51.54 | 24.52 | 58.97 | 29.18 | 101.6 | 25.0 |
When O-25 was used as the surfactant, the modified pigment samples (Table 1, entries 1-5–1-7) showed higher lightness and higher color saturation values than the unmodified pigment, as shown by the higher L and c values. When 4% and 6% O-25 were used, the modified pigments had strong yellow hues, delivering H values of 25.50 and 25.95, respectively. When 2% O-25 was used, the modified pigment color strength was slightly higher than that of the unmodified pigment, but the color strength decreased with increasing amounts of O-25 added. As also observed for Igepon T, an increase in the amount of O-25 added resulted in an increase in the flowability of the modified pigment.
The combined addition of 2% Igepon T and 4% O-25 resulted in modified pigments having lighter colors and greater brightness, as well as an obvious yellow hue. In addition, the color strength and flowability were improved to maximum values 101.6% and 25 mm, respectively.
Next, we investigated the effect of the addition of the second diazo component (DB-60) on the properties of the pigment (Table 2). The use of DB-60 resulted in the formation of a solid solution of pigment components, when 4% DB-60 was added, the color strength was the highest (105.1%) and the modified pigment showed greater lightness (L = 43.82), the pigment had a bright color and high color strength. Further, the color saturation was improved (higher C), but the flowability was reduced. DB-60 can also affect crystal growth in the modified pigment and can prevent pigment particles from aggregating. In aqueous media, there is an electrical double layer around the surface of the modified pigment particle. The repulsion between two particles increases as they approach each other. Since aggregation decreases the overall size of a pigment particle, flowability also decreases.20
No. | DB-60 | L | a | b | c | H | Tinctorial strength (%) | Flowability (mm) |
---|---|---|---|---|---|---|---|---|
1-8 | — | 43.19 | 51.54 | 24.52 | 58.97 | 29.18 | 101.6 | 25.0 |
2-1 | 2% | 43.14 | 51.27 | 29.26 | 58.90 | 29.81 | 102.7 | 24.0 |
2-2 | 4% | 43.82 | 52.04 | 28.08 | 59.23 | 28.26 | 105.1 | 23.5 |
2-3 | 6% | 42.97 | 50.43 | 29.55 | 58.40 | 30.38 | 103.9 | 22.5 |
The properties of the pigments modified with GO are listed in Table 3. For the sample modified with surfactant, DB-60, and GO, the pigment color strength was enhanced, yielding a color strength of 109.0% and enhanced flowability, ranging from 23.5 to 25.0 mm.
No. | GO | L | a | b | c | H | Tinctorial strength (%) | Flowability (mm) |
---|---|---|---|---|---|---|---|---|
2-2 | — | 43.82 | 52.04 | 28.08 | 59.23 | 28.26 | 105.1 | 23.5 |
3-1 | 2% | 41.91 | 50.38 | 25.62 | 56.52 | 26.92 | 109.0 | 23.5 |
3-2 | 4% | 41.07 | 46.89 | 24.75 | 53.05 | 27.72 | 106.6 | 24.5 |
3-3 | 6% | 40.41 | 45.52 | 24.60 | 51.78 | 27.24 | 103.7 | 25.0 |
The color values of the hydrothermally treated sample are shown in Table 4, showing that these samples have a stronger yellow hue (H = 28.87) than the unmodified P.R. 146 (H = 25.08), as well as increased flowability. After treatment at 105 °C, a high color strength (112.6%) was achieved, but, after treatment at 115 °C, the color strength was reduced (106.4%). Therefore, the use of excessively high temperatures reduces the pigment color strength.
No. | Temperature (°C) | L | a | b | c | H | Tinctorial strength (%) | Flowability (mm) |
---|---|---|---|---|---|---|---|---|
3-2 | 80 | 41.91 | 50.38 | 25.62 | 56.52 | 26.92 | 109.0 | 23 |
4-1 | 105 | 42.31 | 48.94 | 26.82 | 55.88 | 28.72 | 112.6 | 23 |
4-2 | 110 | 42.12 | 48.46 | 26.96 | 55.45 | 28.87 | 109.6 | 24 |
4-3 | 115 | 43.15 | 50.16 | 24.90 | 56.01 | 26.44 | 106.4 | 24 |
No. | Surfactant | DB-60 | GO | Maximum absorption wavelength | Absorbance |
---|---|---|---|---|---|
1-1 | — | — | — | 583.50 | 0.0474 |
1-2 | Igepon T | — | — | 583.50 | 0.0247 |
1-6 | O-25 | — | — | 583.50 | 0.0183 |
1-8 | Igepon T, O-25 | — | — | 583.50 | 0.0168 |
2-3 | Igepon T, O-25 | 4% | — | 583.50 | 0.0102 |
3-1 | Igepon T, O-25 | 4% | 2% | 583.50 | 0.0074 |
Next, we measured the contact angles of the modified pigments treated hydrothermally to evaluate their hydrophilicity (Table 7 and Fig. 4). After hydrothermal treatment at increasing temperatures, the contact angle reduced; the lowest contact angle (66.5°), which indicates the greatest hydrophilicity, was obtained after treatment at 110 °C.
No. | Surfactant | DB-60 | GO | Temperature (°C) | D (0.1)/μm | D (0.5)/μm | D (0.9)/μm |
---|---|---|---|---|---|---|---|
1-1 | — | — | — | 80 | 3.756 | 30.581 | 76.359 |
1-2 | Igepon T | — | — | 80 | 3.881 | 28.329 | 79.768 |
1-6 | O-25 | — | — | 80 | 2.541 | 22.455 | 68.235 |
1-8 | Igepon T O-25 | — | — | 80 | 2.247 | 22.436 | 64.441 |
2-3 | Igepon T O-25 | 4% | — | 80 | 2.383 | 20.241 | 61.831 |
3-2 | Igepon T O-25 | 4% | 2% | 80 | 1.932 | 15.793 | 48.664 |
4-1 | Igepon T O-25 | 4% | 2% | 105 | 0.889 | 12.252 | 56.093 |
As shown by Fig. 5 and Table 8, the average particle size of the modified pigment is smaller than that of the unmodified pigment. In addition, the addition of DB-60 and GO had a significant effect on these parameters. When the second diazo component DB-60 was included, a solid solution was formed. It increased the surface charge of the pigment and the electrostatic repulsion between the modified pigment particles, which could hinder the aggregation of the pigment particles and result in a smaller particle size and narrower distribution.22 In the combined modified sample with surfactant, DB-60, and GO, further reduction in particle size and narrowing of the size distribution was observed. The results illustrate that GO has a large surface area, which allowed for the effective adsorption of the organic pigments on the GO surfaces. The interaction between GO and the organic pigment could reduce the surface tension and the interface energy of the organic pigment, restricting the aggregation among the pigment particles, which the reduced the particle size and size distribution of the modified pigment. After treatment at 105 °C, the small particle diameter (D (0.1)) and median particle diameter (D (0.5)) of hydrothermal treatment pigment were all smaller.
No. | I5.3°/% | I8.0°/% | I10.7°/% | I11.2°/% | I17.8°/% | I19.9°/% | I20.5°/% | I26.8°/% |
---|---|---|---|---|---|---|---|---|
1-1 | 9.9 | 6.0 | 11.6 | 0 | 31.7 | 34.4 | 26.4 | 100 |
1-2 | 22.7 | 11.9 | 12.1 | 11.1 | 35.9 | 37.4 | 27.0 | 100 |
1-6 | 13.2 | 8.1 | 10.6 | 8.0 | 38.1 | 38.8 | 29.3 | 100 |
1-8 | 25.4 | 13.1 | 11.0 | 8.1 | 33.8 | 38.4 | 24.8 | 100 |
2-2 | 19.9 | 12.2 | 10.8 | 7.1 | 33.9 | 36.7 | 24.9 | 100 |
3-1 | 36.5 | 13.3 | 13.3 | 10.1 | 35.2 | 35.7 | 27.3 | 100 |
4-1 | 28.4 | 15.9 | 17.1 | 12.5 | 27.5 | 33.5 | 24.3 | 100 |
After modification, the XRD patterns had more intense peaks, suggesting greater crystallinity. For the sample modified with Igepon T, the reflections at 5.3°, 8.0°, 17.8°, and 19.9° are more intense than those of the unmodified sample, and a new peak at 11.2° was observed. When Igepon T and O-25 were used, the reflections at 5.3°, 8.0°, and 19.9° were enhanced. For the samples modified with surfactant, DB-60, and GO, the reflections at 5.3° and 17.8° were obviously enhanced. However, the XRD pattern of the hydrothermally treated sample was similar to that of the untreated sample.
Fig. 7 SEM analysis of the modified pigment: (a) no surfactant, (b) Igepon T, O-25, and DB-60, (c) GO, surfactant and DB-60 (d) hydrothermal treatment. |
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