Kun Huang‡
a,
Lan Yang‡a,
Yihong Gaoa,
Shikuo Li*b,
Hui Zhang*b and
Fangzhi Huang*a
aSchool of Chemistry and Chemical Engineering, Anhui University, Hefei, Anhui 230601, P. R. China. E-mail: huangfangzhi@163.com
bSchool of Materials Science and Engineering, Anhui University, Hefei, Anhui 230601, P. R. China. E-mail: lishikuo@ahu.edu.cn; zhhui@ahu.edu.cn
First published on 17th August 2022
For electrocatalytic hydrogen evolution in acidic environments, the stability of catalysts has always been a significant factor restricting development. Here, we prepared a superstable SnO2/MoS2 coupled nanosheet array on carbon cloth (CC@SnO2/MoS2), exhibiting an overpotential of 166 mV at a current density of 10 mA cm−2. According to the results of various tests and theoretical calculations, it is shown that the establishment of SnO2/MoS2 interface engineering is to accelerate the electron transmission on the heterogeneous interface and S defects on the edge of MoS2, and finally improve the conductivity and catalytic activity of the catalyst. More importantly, the formation of an SnO2 interface layer during in situ transformation improves the stability and hydrophilicity of the material surface. We have proposed a strategy for engineering an interface with fast electron transport and proton adsorption, providing some new ideas for the design of HER catalysts in acid electrolytes.
Molybdenum disulfide (MoS2) has excellent acid resistance, electrochemical properties and abundant reserves, and has been widely used in the field of electrocatalysis.34,35 Its catalytic activity is mainly derived from the unsaturated S atom edge of its layered structure, as shown in some reports.36–40 Therefore, increasing the edge part of MoS2 is an effective way to improve its catalytic performance. It has been reported that changing the morphology of molybdenum disulfide, such as nanoplatelets, nanoparticles, and quantum dots, expands the number of edges.30,31,41 Among them, dispersing MoS2 nanoparticles on an acid-resistant nanosheet array is a feasible method to increase the number of unsaturated S atoms and prevent the aggregation.30 Secondly, it is possible to construct the defects and vacancies of MoS2 to increase the degree of unsaturation at the edge of the S atom, thereby increasing the number of active sites. The research of Baker et al. showed that the competitive reaction between metal ions (such as Mo4+ and Sn4+) and non-metals in the in situ conversion process can effectively produce more defects.42 Finally, the resistance of electron transfer between the layers of MoS2 leads to poor conductivity and activity, which hinders the catalytic performance.43,44 The electron injection of the conductive medium into the molybdenum disulfide can effectively reduce this resistance.30,45 In summary, growing MoS2 nanoparticles on a nanosheet array with high conductivity and strong corrosion resistance through the competitive reaction of ions in the solution is a promising strategy. The thus obtained SnO2/MoS2 interface layer with fast electron transfer and proton adsorption is expected to be developed as a highly efficient and stable non-noble metal self-supporting HER electrocatalyst in acidic electrolytes.
Following the above idea, we used SnS2 grown on carbon cloth as a precursor, and MoS2 particles were grown on it to obtain a SnO2/MoS2 coupled nanosheet array. First, the uniform distribution of MoS2 nanoparticles on the nanosheets and the conversion of sulfides to oxides during the reaction increase the number of MoS2 unsaturated sulfur defects; secondly, the good hydrophilicity and stability of the SnO2 nanosheet substrate enhanced the hydrophilicity and stability of the catalyst;46 the heterogeneous interface layer formed by the coupling of SnO2 and MoS2 can accelerate the injection of electrons into MoS2 and reduce the resistance to electron transfer between molybdenum disulfide layers. The SnO2/MoS2 heterogeneous nanosheet arrays obtained by us maintain good activity and stability in acidic electrolytes. At a current density of 10 mA cm−2, the overpotential is 166 mV, which is significantly lower than that of pure MoS2 and SnO2. In the 0.5 M H2SO4 electrolyte, the catalyst can be utilized for more than 20 hours, accompanied by a current density decay within an acceptable range (less than 20%). Experimental results have proved that our proposed strategy of constructing an interface layer in designing an efficient and stable non-noble metal self-supporting HER electrocatalyst in an acidic electrolyte is effective and promising.
The honeycomb-like porous structure of vertical array is open-type so that it is more conducive to the introduction of electrolytes. Subsequently, MoS2 nanoparticles with uniform distribution and very uniform diameter were grown on the surface of SnS2, as shown in Fig. 1B. SnS2 will also be converted to SnO2 at this time, which is confirmed in the following characterization analysis. In addition, some MoS2 nanosheets will epitaxially grow along the edge of the SnO2 nanosheets, which also exposes more MoS2 unsaturated S edges. With the increase of S source and Mo source, MoS2 on the surface of SnO2 gradually transformed into nanoparticles, and finally formed multiple folds covering the surface, shown in the SEM of samples (Fig. S1A–D†). The SEM results indicate that the coverage of the folds from nanoparticles to MoS2 on the substrate is controllable. The combination of MoS2 nanoparticles and SnO2 nanosheets can be clearly observed from the transmission electron microscope image (TEM), as shown in Fig. 1C. The uniformly distributed MoS2 nanoparticles shown in the image will not agglomerate and have a diameter of about 25 nm. The high-magnification TEM of SnO2/MoS2 NSs clearly shows the lattice spacing of SnO2 and MoS2, as shown in Fig. 1D. The lattice spacing of SnO2 is 0.245 nm and 0.316 nm, and the distribution corresponds to the (200) and (001) crystal planes. In addition, the crystal lattice fracture is clearly observed, which corresponds to the defects formed during the crystal phase transformation. The formation of these defects is closely related to the competitive reaction of non-metal elements in the solvothermal reaction process. The lattice spacing of 0.61 nm corresponds to the (002) crystal plane of MoS2. The element distribution image of SnO2/MoS2 NSs shows that Sn, Mo, S, and O are evenly distributed on the nanosheet, which reveals the existence and distribution of each element, confirming the accomplished loading of MoS2 (Fig. 1E).
The results of XRD prove that the phase change from sulfide to oxide actually occurred during the second step of the reaction (Fig. S2A†). However, due to the low content and poor crystallinity of MoS2 on the surface as well as the strong peak of SnO2, the corresponding diffraction peak of MoS2 is difficult to find. In order to completely prove that the samples are loaded with MoS2 and to research the details of the transition from SnS2 to SnO2, we performed Raman spectroscopy analysis with different reaction times (Fig. 2A). In the unreacted pure SnS2 curve, a single strong Raman peak is observed at 317 cm−1, which corresponds to the A1g characteristic peak of SnS2. When the reaction time is 3 h, the intensity of the characteristic peak corresponding to 317 cm−1 is significantly reduced, indicating that the SnS2 composition is decreasing. Since Sn ions are more easily coordinated with oxygen in solution and are less sulfur-loving than Mo ions, the transformation of SnS2 to SnO2 has begun. However, the characteristic peak of MoS2 is still not observed at this time, which reflects that the formation of MoS2 requires more time or is later than the transformation of SnS2. We prefer the former. As the formation reaction of MoS2 has begun, the more sulfur-philic nature of Mo compared to Sn promotes the transition from SnS2 to SnO2 to occur more quickly. Accompanied by a reaction time of 6 h, the disappeared A1g characteristic peak of SnS2 indicates that the phase change from SnS2 to SnO2 has been completely completed. The E12g in-plane and A1g out-of-plane characteristic peaks corresponding to MoS2 at 380 and 408 cm−1 indicate that MoS2 has initially formed. With the reaction for 12 hours, the further enhanced characteristic peaks at 380 and 408 cm−1 corresponded to the complete transition from SnS2 to SnO2/MoS2. The results of the Raman diagram indicate that the competition between Sn and Mo for S2− does exist during the reaction, which leads to the transformation of Sn from sulfide to oxide.
In order to further research the valence composition of typical SnO2/MoS2 nanosheets, we performed XPS characterization of the samples. The characteristic peaks of Mo and Sn further proved the successful preparation of SnO2/MoS2 nanosheets, shown in the XPS total spectrum (Fig. 2B). The high-resolution XPS spectra of each element in SnO2/MoS2 NSs have been obtained (Fig. 2C–E). Sn 3d5/2 and Sn 3d3/2 located at 486.9 eV and 495.4 eV, respectively, are attributed to the characteristic peaks of Sn4+, indicating the presence of positive tetravalent Sn elements in the material (Fig. 2C). The formation of MoS2 is also certified by two characteristic peaks in the high-resolution XPS spectrum of Mo, as shown in Fig. 2D. The characteristic peaks at 229.1 eV and 232.3 eV correspond to Mo 3d5/2 and Mo 3d3/2, which confirms the above point. The S 2s energy peak near 226.4 eV is derived from the Mo–S bond, which once again verifies the existence of molybdenum disulfide. A broad peak can also be observed at 235.4 eV, which may be related to the defects in the competitive reaction. The characteristic peaks of S 2p2/3 and S 2p1/3 are observed at 161.96 eV and 163.0 eV, indicating that the valence states of S elements in SnS2 and SnO2/MoS2 are all negative divalent (Fig. 2E). And a peak can be observed at 163.6 eV, which is attributed to the defects of the unsaturated sulfur atoms contained. The XPS results once again confirmed that we successfully synthesized the SnO2/MoS2 nanosheet structure, and the sample contains a large number of defects that can provide active sites due to the competitive reaction of metal ions for S2−.
With a scan rate of 1 mV s−1, CC@SnO2/MoS2 NS samples were tested for HER performance in 0.5 M H2SO4 electrolyte. The comparative samples are CC@Pt/C, CC@SnS2, CC@SnO2 and CC@MoS2 with roughly the same load mass. All electrocatalytic results have been compensated for resistance to obtain accurate catalyst intrinsic performance. As shown in Fig. 3A, the CC@SnO2/MoS2 NS-2.5 sample exhibits a current density of 10 mA cm−2 at an overpotential of only 166 mV, which is better than other comparative samples. Pt/C exhibits the best activity as a conventional HER catalyst with an overpotential of 90 mV. It is worth noting that the overpotential of CC@SnO2/MoS2 NSs-2.5 is the lowest, better than samples with other loadings (Fig. 3B). This means that only the most suitable load of MoS2 can maximize performance. The CC@SnO2 sample has poor electrocatalytic activity, which makes it difficult to measure the standard current density. Compared with CC@SnS2 (494 mV) and CC@MoS2 (330 mV), the overpotential of CC@SnO2/MoS2 NSs-2.5 has a voltage reduction of 330 mV and 164 mV, respectively. The Tafel slope of CC@SnO2/MoS2 NSs-2.5 is 68.49 mV dec−1, which is much smaller than that of the other comparative samples, indicating that the CC@SnO2/MoS2 NS-2.5 sample has the most excellent electrochemical reaction kinetics among many materials (Fig. 3B). The results of LSV and Tafel slope show that we optimize electron transfer, proton adsorption and wettability of MoS2 through designing the SnO2/MoS2 interface layer, which is reflected in the catalytic performance.
Fig. 3 (A) LSV curves of different SnO2/MoS2 NSs (1, 2.5, and 5), SnS2, SnO2, Pt/C and MoS2 at 1 mV s−1. (B) Overpotential (η) of different samples at 10 mA cm−2. (C) Tafel slope plots corresponding to different samples. (D) A performance comparison diagram of this work with the work in 0.5 M H2SO4 of published relevant materials, with the sweep rate of the LSV curve and the stabilization time at 10 mA cm−2 in parentheses.29–32,47–52 |
For electrocatalysts used in acid electrolytes, the stability is a significant parameter for evaluating catalysts. The i–t curve of the CC@SnO2/MoS2 sample was recorded with a voltage of 166 mV in order to test the stability of performance (Fig. 5A). After 20 hours of continuous electrolysis, samples with less than 20% attenuation of current indicate that the synthesized CC@SnO2/MoS2 heterogeneous nanosheets are expected to achieve long-term electrocatalytic processes. The test of the continuous 500-cycle cyclic voltammetry curve without obvious attenuation shows that the catalyst can withstand continuous catalytic reactions of different potentials and shows good stability (Fig. 4B). The sample after 500 cycles maintained the original morphology and showed strong toughness (Fig. 4C). The performance of this work is compared with the reported performance of related materials 1–9, as shown in Fig. 3D.29–32,47–52 The abscissa and ordinate of the graph are the overpotential of the catalyst at 10 mA cm−2 and the Tafel slope, respectively. The overpotential of the electrode material reported in this work is better than that of related materials, and its Tafel slope reflects that the electrochemical kinetics also has outstanding competitiveness. The electrochemical active area is usually an important basis for evaluating the intrinsic activity of a catalyst. The double-layer capacitor area of the material can be used to estimate the size of the electrochemically active area, as shown in Fig. S3.† The linear function image of the CV scan rate and current density difference (Δj) is obtained by fitting (Fig. 4E). From the figure, we can acquire that the Cdl of samples CC@SnO2 NSs, CC@SnS2 NSs, CC@MoS2 NSs and CC@SnO2/MoS2 NSs-2.5 is 1.175, 5.3, 35.1 and 69.75 mF cm−2, respectively. The electrochemically active area of the CC@SnO2/MoS2 NS-2.5 sample is 1743.5 cm2, which is much higher than that of CC@MoS2 NSs and other samples (Fig. 4F). On the basis of the above results, we also calculated ESCA-normalized LSV curves to confirm the intrinsic activity of the catalysts (Fig. S4†). With the largest electrochemical active area, SnO2@MoS2 still has the best intrinsic activity compared to other samples. The measurement results of electrochemically active area show that the construction of an interface layer in CC@SnO2/MoS2 nanosheets can effectively increase the number of active sites.
Furthermore, the hydrophilicity of electrode materials affects the performance of electrocatalytic hydrogen production. Hydrophilic samples can absorb more protons, and the H2 generated on the surface is easier to desorb, which is more conducive to the occurrence of the HER. The surface wettability of CC@MoS2 NS and CC@SnO2/MoS2 NS-2.5 samples was compared (Fig. S5A and B†). The surface of the CC@MoS2 sample is hydrophobic and has weak adhesion to liquids. The CC@SnO2/MoS2 NS-2.5 sample turned into a surface hydrophilic material, which may be the result of the improvement of the overall material due to the hydrophilic nature of SnO2. In addition, the electrical conductivity of the material has also been studied through the electrochemical impedance test, as shown in Fig. S6.† The electrochemical impedance test shows that the impedance of the SnO2 nanosheet structure grown with MoS2 nanoparticles is much smaller than that of pure MoS2 and pure SnO2 nanosheets, indicating that the construction of the SnO2/MoS2 interface layer speeds up electron transmission and reduces the resistance of the material. All these are further illustrated in the resistance fitting curve and equivalent circuit of the electrochemical impedance spectrum of SnO2/MoS2 (Fig. S7†).
As mentioned above, through the electron injection of SnO2 into MoS2, the design of the interface layer reduces the resistance of the lateral surface of MoS2 to electron transfer and the strong van der Waals effect between layers to improve the conductivity. To study the electron transfer relationship between SnO2 and MoS2, the UV photoelectron spectroscopy (UPS) test of pure MoS2 and pure SnO2 was used to calculate their respective work functions (Φ). When an electron transitions from the inside of the conductor to the outside of the conductor, the minimum energy value required is Φ. Therefore, electrons will be transferred from components with a small work function to components with a large work function, accelerating electron transport. The UV photoelectron spectroscopy shows the value of the Fermi edge (EFermi) and the truncated edge (Ecut off) of the sample, as shown in the formula.
Φ = hυ + Ecut off − EFermi |
Among them, Φ is the work function of the material, also known as work function; hυ is the monochromatic light source with a value of 21.2 eV. The UPS energy spectra of pure MoS2 and pure SnO2 are shown in Fig. 5A and B. The difference value of SnO2 between the Fermi edge and the truncated edge is 11.43 eV (Fig. 5A). Similarly, for MoS2, the calculation result of the difference value between the Fermi edge and the truncated edge is 10.21 eV (Fig. 5B). According to the formula, the work functions of SnO2 NSs and MoS2 NSs are 9.79 eV and 11.01 eV, respectively. The result shows that less energy is required for electrons in SnO2 to escape from the inside of the material to the surface of the material, which confirms the electron injection of SnO2 into MoS2 during the catalysis process. The previous performance test also demonstrates that this electron transfer does enhance the performance of the catalyst. The energy band structure and density of states (DOS) of SnO2, MoS2, and SnO2/MoS2 are also calculated to support the UPS test results, as shown in Fig. 5C and D. The theoretical calculation results of the energy band structure of SnO2 and MoS2 show that the band gap of SnO2 is only 0.709 eV, showing excellent conductivity (Fig. 5C). In the conduction band position, the p orbit and s orbit of SnO2 are more upward than those of MoS2, which means that the electrons of SnO2 are more easily transferred to the MoS2 component, which is consistent with the results of UPS (Fig. 5D). Fig. 5E is the simulation diagram of SnO2, MoS2 and SnO2/MoS2 corresponding to the above theoretical calculation respectively. A simulation diagram of the electron transfer of the SnO2/MoS2 NS heterogeneous interface layer is shown in Fig. 6. Due to the small work function of SnO2, electrons can be injected into the MoS2 component at an accelerated rate, which increases the electron transfer rate between the interface; on the other hand, due to the large amount of competing reactions in the reaction liquid unsaturated S atom defects, the structure of nanosheets/nanoparticles and the introduction of the SnO2 increase the number of active sites and improve the hydrophilicity of the material, making H+ easier to be adsorbed and reduced and H2 desorbed.
Footnotes |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2ra03627d |
‡ Contributed equally to this work. |
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