Keerti M.
Naik
*,
Kanaru
Hashisake
,
Eiji
Higuchi
and
Hiroshi
Inoue
*
Department of Applied Chemistry, Graduate School of Engineering, Osaka Metropolitan University (formally Osaka Prefecture University), Sakai, Osaka 599-8531, Japan. E-mail: keertiraman@gmail.com; inoue-chem@omu.ac.jp
First published on 22nd November 2022
Catalysts for electrochemical water splitting are receiving remarkable consideration, and raw materials and methods for preparing catalysts are important. Through an impregnation method using low-temperature heating, a concise technique for the preparation of layered TiO2−x NSs incorporating PdZn nanoparticles (NPs) has been established in this work. With an overpotential of 64 mV at 10 mA cm−2 and a low Tafel slope of 68 mV dec−1 in 1 M KOH at ambient temperature, the synthesized PdZn NP-decorated TiO2−x NSs (PdZn/TiO2−x NSs) showed better catalytic activity for the hydrogen evolution reaction (HER). The same was observed for the oxygen evolution reaction (OER); the PdZn/TiO2−x NSs showed satisfactory electrocatalytic performance, delivering a current density of 10 mA cm−2 at an overpotential of 0.46 V and a Tafel slope of 115 mV dec−1. Furthermore, the PdZn/TiO2−x NS electrocatalyst also exhibited high stability in a constant voltage electrochemical water splitting operation for 35 h. The synergistic impact of TiO2−x NSs and PdZn, higher conductivity, and large electrochemical active surface area are all factors contributing to the electrocatalyst's improved HER and OER performance. The highly active electrocatalyst demonstrated in this work, as well as its simple preparation method, will encourage the development of other transition metal catalysts supported on carbon-free nanostructured supports for future large-scale applications in electrochemical water splitting.
Carbon-based materials have been widely utilized as supports because of their high conductivity; however, the corrosion of carbon-based materials, and its metal composites (Ni, Co, etc. in acidic medium), can bring down the general performance of the catalysts.10,11 Recently, much effort has been devoted to developing non-carbon electrocatalysts particularly by utilizing 3d transition metal oxides.12,13 Distinguishable changes in the OER activity of these materials have been observed because of the crystallinity, surfaces, heterostructures and morphology of nanoparticles.12,13 Consequently, developing a dynamic and stable bimetallic electrocatalyst-stacked metal oxide for general water splitting is vital and is one of the predominant challenges in this field of research.
Among various inorganic materials (e.g., Ti, In, Al, Si, and W oxides, nitrides, and carbides) broadly considered as planned supports,14 titanium dioxide shows amazing reliability in an oxidizing environment. In addition, it is well-known that strong metal–support interaction (SMSI) is observed between the catalyst metals and the TiO2 support, which confirmed that 4f binding energy of Pt in Pt/TiO2 is lower than that of Pt in Pt/C.15 This interaction improves the catalytic performance and stability of the materials. In particular, the insulating nature of the TiO2 support prevents the electron transport required for the electrochemical reactions. The catalytic performance can be enhanced by doping highly conductive components with TiO2 or utilizing TiO2 nanomaterials with high surface area.15–20 Doping with Ti3+ and creating oxygen vacancies result in the arrangement of non-stoichiometric TiO2 and creation of TiO2−x phases, which are broadly used as photocatalysts.18 This band gap reduction increases the conductivity and is advantageous for the manufacture of high-performance catalysts. In our previous study, we focused on optimizing the interaction of Pt with metal oxide supports via improving the conductivity and the SMSI effect to enhance catalytic activity.20
Nowadays, Pd-based catalysts have attracted extensive research interest because of their excellent methanol-tolerance and high catalytic activity in alkaline media, although the catalytic activity of pure Pd is not enough to replace Pt in fuel cells.21,22 According to the Sabatier principle,23 the catalytic activity of Pd-based catalysts for the ORR can be controlled by changing the inter-atomic distance of Pd–Pd (strain impact) and in this manner altering the binding attraction between oxygen molecules and the active sites of the catalysts. Adding foreign metals (such as Zn, Cu, Fe, Co or Ni) with different lattice constants into Pd has been demonstrated as a viable approach to change the Pd–Pd inter-atomic distance,24 which plays a vital role in the electrocatalytic performance. In any case, the formed bimetallic compounds often have strong arrangements, in which the foreign metal atoms are arbitrarily distributed.25 The activity of Pd-based bimetallic electrocatalysts is primarily affected by the Pd/M ratio, total metal loading, surface structural characteristics, particle size, crystal orientation and surface structural defect. In addition to the strain (lattice concentration) effect, the chemisorptive properties of Pd can moreover be modified through electron exchange between the Pd and the instant metal (ligand impact), expanding the d-band vacancies or bringing down the d-band center. A PdZn alloy is known to be an inter(bi)metallic compound. The electronic structure of the bimetallic PdZn is completely different from that of the constituents and similar to that of pure Cu.26 Interestingly, the bimetallic PdZn catalyst showed high catalytic activity in methanol dehydrogenation, CO2 hydrogenation to methanol, reverse water-gas shift reaction and glycerol hydrogenolysis.26–28
The current work focuses on the appropriateness of bimetallic PdZn supported on conductive TiO2−x nanosheets (PdZn/TiO2−x NSs) as an effective bifunctional electrocatalyst for both the OER and HER as well as for the overall water splitting in alkaline solution. Moreover, in this work, a simple methodology was proposed for the large-scale generation of PdZn/TiO2−x NSs by impregnating TiO2 NSs with equimolar Pd acetic acid and Zn acetic acid, taken after heating at a low temperature. The PdZn/TiO2−x NS catalyst shows excellent HER performance, delivering a current density of 10 mA cm−2 with an overpotential of 64 mV in 1 M KOH and a low Tafel slope of 68 mV dec−1. As for OER catalysis, the PdZn/TiO2−x NS catalyst exhibited impressive electrocatalytic activity with an overpotential of 0.46 V to obtain a current density of 10 mA cm−2 and a Tafel slope of 115 mV dec−1. Furthermore, the PdZn/TiO2−x NS catalyst exhibited better stability during the long-term constant voltage operation of both the HER and OER. This enhanced performance of the PdZn/TiO2−x NS catalyst is related to the highly interactive, larger surface areas of TiO2−x NS and bimetallic PdZn.
The catalyst ink was prepared by ultrasonicating PdZn/TiO2−x NS powders in 1 mL of 2-propanol/water mixed solution (1:4 volume ratio), taken after by including 10 μL of 5 wt% Nafion solution and after that dropped (10 μL) on to a cleaned glassy carbon (GC, 5 mm in diameter) with a PdZn-loading of 81.0 μg cm−2. For HER measurements, 0.5 M H2SO4 and 1 M KOH aqueous solutions were used as the electrolyte, while for OER measurements 1 M KOH solution was used. For evaluation, PdZn/C and Pt/C were also prepared according to the above method with the exception of using Ketjen black (Lion Specialty Chemicals, EC300J) instead of TiO2−x NSs. For comparison, PdZn/C, Pt/C and commercial IrO2 were also explored under similar circumstances.
Electrochemically active surface area (ECSA) of palladium cannot be accurately obtained through the redox of adsorbed atomic hydrogen due to the hydrogen absorption in palladium.29 Therefore, the ECSA of Pd-based catalysts is determined by using the charge (QR) required for the reduction of the surface oxide, PdO, and using the next relation,29
ECSA = QR/Qref | (1) |
To evaluate HER and OER activity of catalyst-coated electrodes, hydrodynamic voltammograms (HVs) with a rotating disk electrode (RDE) were recorded at 5 mV s−1 from 0.1 to −0.5 V vs. RHE for the HER and 1.2 to 1.9 V vs. RHE for the OER in an Ar-saturated 0.5 M H2SO4 or 1 M KOH aqueous solution. Each RDE was rotated at 1600 rpm in order to eliminate the effects of gas bubbles during the HV measurement. Tafel plots were drawn with the help of Liner-sweep voltammograms (LSVs) for assessing the HER and OER kinetics of the catalyst. Electrochemical impedance spectroscopic data (Nyquist plots) for three electrodes were collected over a frequency range from 10 kHz to 0.1 Hz with an amplitude of 5 mV at different potentials with respect to the RHE. The chronoamperometric experiments were carried out to validate the catalyst stability.
The overall water splitting was performed by utilising the two-electrode arrangement in 1 M KOH solution. The geometric surface area of the GC substrates was 1.0 cm2, and the loading of the PdZn/TiO2−x NS catalyst for both electrodes was 0.1 mg cm−2.
Raman spectroscopy was used to provide further information about the structural change in the TiO2−x NSs during PdZn NP loading. The active modes of peaks at 150.4, 190.2, 384.5, 502.8 and 625.7 cm−1 in the Raman spectra of PdZn/TiO2−x NSs (Fig. 1b) are ascribed to the Eg, Eg, B1g, A1g or B1g, and Eg vibration modes of a-TiO2, respectively. Fig. S3 (ESI†) shows the Raman spectrum of TiO2 NSs for comparison. The external vibration of the Ti–O bond blue-shifted the Eg mode at 148.6 cm−1 for TiO2 NSs by around 1.8 cm−1 compared to PdZn/TiO2−x NSs, which may be directly related to the presence of oxygen deficiencies or O-vacancies on the TiO2−x NS surface for PdZn/TiO2−x NSs.31,32
The TEM image shows that the PdZn/TiO2−x NSs exhibit a nanoparticle decorated nanosheets structure (Fig. 1c). Similar features also seen for the PdZn/C and Pt/C samples (Fig. S4, ESI†). It is also confirmed from the images that the PdZn NPs have a size of ∼3.5 nm and are evenly scattered on the TiO2−x NSs plane (Fig. 1d).
XPS analysis allowed one to reveal the composition and the oxidation states of all elements present in the PdZn/TiO2−x NS catalyst. As observed in Fig. 2a, in the high-resolution Ti 2p core level spectrum of the PdZn/TiO2−x NSs doublet peaks appeared at 460.0 and 466.0 eV, which were deconvoluted to doublet peaks at 459.7 and 465.4 eV for Ti3+ and those at 460.4 and 466.1 eV for Ti4+. The analysis shows the presence of Ti3+ in PdZn/TiO2−x NSs, which is obtained from the reduced Ti4+ during heat treatment.
The O 1s spectrum of PdZn/TiO2−x NSs shows a peak at around 532.6 eV, as shown in Fig. 2b. The deconvoluted peak at 531.5 eV is attributed to the Ti–O–Ti band from the TiO2 crystal lattice, while that at 532.8 eV is assigned to non-lattice or oxygen vacancy in TiO2 NS.33
Fig. 2c shows doublet peaks at 336.9 and 342.5 eV ascribed to metallic Pd 3d5/2 and 3d3/2, respectively in the Pd 3d core level spectrum of PdZn/TiO2−x NSs. Deconvoluting these two peaks into two pairs of doublets was possible. These spectra clearly show that the metallic Pd doublets for PdZn/TiO2−x NSs changed to a higher binding energy than the Pd/C. Partial electron transfer from Pd to Ti4+ in TiO2−x or/and Zn might indicate the positive binding energy shift for Pd. In general, partial electron loss causes an increase in the binding energy in the core level spectrum of metallic elements. The d-band center shift relative to the Fermi level is directly connected to the binding energy shift.34 Due to the partial oxidation of the Pd surfaces, the fitting data for PdZn/TiO2−x NSs (Fig. 2c) also revealed peaks for Pd2+ at 336.6 and 341.9 eV including the metallic Pd peaks.35,36
The high-resolution Zn 2p spectra are given in Fig. 2d. The Zn 2p1/2 and Zn 2p3/2 doublet peaks might be deconvoluted into a pair of two sub peaks. Zn(II) species were assigned two peaks at 1045.4 eV and 1023.1 eV, whereas metallic Zn was assigned two peaks at 1046.9 eV and 1024.2 eV.37 The higher shift of the metallic Pd 3d peaks as well as the higher shift of the Zn 2p peaks clearly indicates the formation of electronic interconnection among Pd and Zn atoms in the PdZn/TiO2−x NSs catalyst, which could be important in the electrocatalytic reaction because the reactants and product adsorption energies can be adjusted.38,39
For PdZn/TiO2−x NS-, PdZn/C- and Pt/C-loaded GC electrodes, Tafel plots were prepared with their HVs in Fig. 3a, and given in Fig. 3b. Each fitted to the Tafel equation: η = blogj + a, where η is the overpotential, j is current density, b is the Tafel slope, and a is a constant.40 From Fig. 3b, the Tafel slopes of the PdZn/TiO2−x NS-, PdZn/C-, and Pt/C-loaded GC electrodes are 40, 30 and 29 mV dec−1, respectively. The possible HER elemental reactions in acidic solution are represented as Volmer reaction:41
H+ + e− → Hads | (2) |
Hads + H+ + e− → H2 | (3) |
Hads + Hads → H2 | (4) |
The Tafel slope decided by the rate-limiting step of the HER is an intrinsic property of electrocatalysts. For the most part, when the rate-limiting step of the HER is the Volmer process (reaction), the Tafel slope ought to be 120 mV dec−1, though the Heyrovsky or Tafel process is the rate-limiting step with a Tafel slope of 40 or 30 mV dec−1.42–45 The Tafel slope of the PdZn/C-loaded GC electrode was almost the same as that of the Pt/C-loaded GC electrode, suggesting that the rate-determining step of the HER on the bimetallic PdZn surface was the Tafel reaction, which was the same as that of the Pt/C-loaded GC electrode. Moreover, the Tafel slope of PdZn/TiO2−x NSs is close to the Tafel reaction; so the HER for PdZn/TiO2−x NSs proceeds through the Volmer–Tafel mechanism, in which the Tafel reaction is rate-determining.
The electrochemical stability of the catalyst is a significant factor for viable catalysts. Potentiostatic HER measurements were carried out to confirm the durability of the PdZn/TiO2−x NS catalyst during the HER in 0.5 M H2SO4 at −0.05 V vs. RHE for 45 h. As revealed in Fig. 3c, the PdZn/TiO2−x NS catalyst showed outstanding stability. The HV of the PdZn/TiO2−x NS catalyst was recorded before and after the potentiostatic HER measurement at −0.05 V vs. RHE for 45 h, and both voltammograms are quite similar to each other, as shown in Fig. S5 (ESI†), which also designates the superior durability of the catalyst.
Electrochemical impedance spectroscopy (EIS) was used to know more about the HER kinetics on the PdZn/TiO2−x NS catalyst. Fig. 3d show the Nyquist plots of PdZn/TiO2−x NSs at different cathodic overpotentials in an Ar saturated 0.5 M H2SO4 solution. Each Nyquist plot fitted into a simple Randle equivalent circuit. In this model, the x-intercept shows Rs, and this is assigned to the electric resistance of the solution and wires and the contact resistance between the GC electrode and the catalysts. Based on the semicircle at medium frequencies, the charge-transfer resistance Rct was determined. The smaller the Rct, the faster the HER kinetics. Zw represents the Warburg impedance. In Fig. 3d, the Rct of the PdZn/TiO2−x NSs reduced when the cathodic overpotential increased from 50 mV to 250 mV, which was confirmed by the decrease of the diameter of the semicircles. Fig. S6 (ESI†) shows the Nyquist plots of the PdZn/TiO2−x NS catalyst at −0.05 V vs. RHE before and after the potentiostatic HER measurement at −0.05 V vs. RHE for 45 h. In this figure, only a few changes were observed in the Nyquist plots of the PdZn/TiO2−x NSs before and after the long-term potentiostatic HER measurement. These results indicate that the bimetallic PdZn NPs had outstanding durability and the excellent catalytic activity in acidic media, providing new types of catalyst materials for the HER.
The CVs measured at 50 mV s−1 in Ar-saturated 0.5 M H2SO4 solution are shown in Fig. S7 (ESI†). The electrochemically active surface area (ECSA) of PdZn/TiO2−x NSs was calculated with the charge related to reduction peak of PdO in the potential range between 0.5 and 0.9 V shown in Fig. S7 (ESI†), and found to be 1.68 and 1.71 cm2 for PdZn/TiO2−x NSs and PdZn/C, respectively.
The HER activity of the PdZn/TiO2−x NS catalyst was also investigated in 1 M KOH solution (pH = 14) to know the catalytic performance of the material in a wide pH range (Fig. 4a). The overpotential at 10 mA cm−2 for the PdZn/TiO2−x NS catalyst was determined to be 64 mV, which was larger than that in 0.5 M H2SO4 solution (40 mV) and similar to that of Pt/C (74 mV), suggesting the amazing HER activity of the PdZn/TiO2−x NS catalyst even in alkaline medium. Fig. 4b shows the Tafel slopes of the PdZn/TiO2−x NSs and Pt/C catalysts, which were 68 and 66 mV dec−1, respectively, signifying that the PdZn/TiO2−x NS catalyst has a similar HER pathway and rate-determining step to Pt/C.
The durable stability of the PdZn/TiO2−x NS catalyst with regard to the HER was evaluated by time course of current density in the potentiostatic HER measurement at −0.1 V vs. RHE for 20 h in 1 M KOH solution at 25 °C. As demonstrated in Fig. 4c, the PdZn/TiO2−x NS catalyst showed outstanding stability even in alkaline solution. The HVs at 1600 rpm of the PdZn/TiO2−x NS catalyst before and after the potentiostatic HER measurement at −0.1 V vs. RHE for 20 h are given in Fig. S5 (ESI†). In this figure, both voltammograms had limited changes, which too demonstrates the amazing durability of the PdZn/TiO2−x NS catalyst. Moreover, the Nyquist plots of PdZn/TiO2−x NSs before and after the durability measurement (Fig. 4d) exhibited that there was a small change in the Rct values, which also indicates high stability of the PdZn/TiO2−x NS catalyst in alkaline solution. The structure reduces the contact resistance between the nanoparticles while providing fast mass transfer channels to transport the reactants to each reaction site and discharge the products from the catalyst particles. Recent literature also supports the comparable reaction mechanisms.46,47 These results demonstrate higher HER activity and durability of the proposed catalyst in wide pH ranges.
A plausible mechanism for electrocatalytic water splitting reaction on PdZn/TiO2−x NS in alkaline solutions can be represented by the following equations.48,49
OH− → Pd–OHads + e− | (5) |
Pd–OHads + OH− → Pd–O*ads + H2O + e− | (6) |
Pd–O*ads + OH− → Pd–OOHads + e− | (7) |
Pd–OOHads + OH− → O2 + H2O + e− | (8) |
In the first step (eqn (5)), hydroxide in the alkaline solution is oxidized at the Pd sites of PdZn NPs at an appropriate potential to adsorbed OH (OHads). Then, OHads is oxidized to an oxygen atom (O*ads) and a proton, which couples with OH− in the alkaline solution to form water (eqn (6)), and one-electron oxidation of O*ads and the following coupling with OH− results in the formation of a peroxide group (OOHads) at the Pd sites (eqn (7)). Finally, the oxygen molecule is formed by the oxidation of OOHads followed by the subsequent release of a proton (eqn (8)). The rate-determining step is the conversion from O*ads to OOHads, which can occur by the recombination of the adsorbed OH group over PdZn and O atoms on to the TiO2−x NS surface.
The long-term durability of the PdZn/TiO2−x NS catalyst was investigated using the potentiostatic technique. As shown in Fig. 5c, the anodic current density with time in a potentiostatic OER measurement at 1.8 V vs. RHE is so stable, and the change in the anodic current density is negligible over 20 h, demonstrating excellent OER durability. It is essential to note that the PdZn/TiO2−x NS catalyst is more stable in the OER than highly active OER catalysts reported previously,50,51 which may mainly originate from the robust contact between PdZn NPs and TiO2−x NSs, and good corrosion resistance of TiO2−x NSs. Nyquist plots of the PdZn/TiO2−x NS-loaded GC electrode before and after the potentiostatic OER measurement at 1.8 V vs. RHE for 20 h are the confirmation for a small change in the Rct value (Fig. 5d). The experimental results demonstrates the better OER performance and durability of the PdZn/TiO2−x NS catalyst. Thus, the excellent durability, along with the better OER activity of PdZn/TiO2−x NS in alkaline solution, will open up a new type of material for the electrochemical OER (Table S1, ESI†).
According to the abovementioned experimental results, the following factors may be responsible for the good catalytic activity and stability of the bifunctional PdZn/TiO2−x NSs catalyst: (i) The electrochemically active surface area of the nanosheets are more readily accessible, which is advantageous for mass transfer, exposing active sites, and promoting gas release. (ii) based on the high electrical conductivity and strong metal support interaction in the catalyst, electrons can pass through the substrate quickly to dissociate H2O and OH− adsorbed on the nanoparticles to nanosheets and simultaneously produce H2 and O2 and (iii) The SMSI effect generates a channel that is advantageous for electron conversion throughout the entire structure between the PdZn NP and TiO2−x NSs support.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ma00904h |
This journal is © The Royal Society of Chemistry 2023 |