Ling Changa,
Yan Linb,
Kai Wang*a,
Ruiqiang Yana,
Wei Chena,
Zecong Zhaoa,
Yanping Yanga,
Guobo Huang*a,
Wei Chenc,
Jian Huangc and
Youzhi Song*d
aSchool of Pharmaceutical and Chemical Engineering, Taizhou University, Taizhou 318000, China
bZhejiang Provincial Key Laboratory for Cutting Tools, Taizhou University, Taizhou 318000, China
cERA Co., Ltd, Taizhou 318000, China
dKey Laboratory of Macromolecular Synthesis and Functionalization (Ministry of Education), International Research Central for Functional Polymers, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
First published on 21st December 2022
Nanoengineering is one of the most effective methods to promote the lithium storage performance of silicon material, which suffers from huge volume changes and poor reaction kinetics during cycling. However, the commercial application of nanostructured silicon is hindered by its high manufacturing cost and low tap density. Herein, a Si/Ge/graphite@C composite was successfully synthesized by ball-milling with subsequent calcination. By introducing Ge, graphite and an amorphous carbon coating, both tap density and electrochemical performance are improved significantly. Benefiting from the synergetic effects of the above components, the Si/Ge/graphite@C composite delivers a reversibility capacity of 474 mA h g−1 at 0.2 A g−1 and stable capacity retention.
To address the above problems, one of the most effective strategies is nanoengineering. By reducing the size of silicon material to the nanoscale, it can effectively buffer the internal stress during cycling and shorten lithium ion diffusion distance.11,12 Based on this theory, various nanostructured silicon materials have been successfully fabricated, such as nanowires,13 nanotubes,14 hollow or porous particles.15,16 All of them showed improved cycle stability and rate performance to a certain extent. Nevertheless, complex manufacturing, high cost and low tap density make it difficult to meet practical applications. Meanwhile, during the initial formation of the solid electrolyte interface (SEI), the huge specific surface area brings more irreversible capacity loss, leading to the waste of cathode materials in full cells.17–20
Another method to improve the lithium storage performance of silicon is to prepare silicon based composites.21–24 Carbon materials including graphite, graphene and amorphous carbon have been widely applied because of their excellent electrical and mechanical properties.25–27 The conventional anode graphite has a much smaller volume expansion (∼10%) and more stable electrode/electrolyte interface than silicon. Thus, the material composed of silicon and graphite usually exhibits better structural integrity during cycling. Moreover, certain metal like germanium is gifted with better electronic conductivity and ion diffusion rate. When introduced to silicon composite, it can effectively promote reaction kinetics and reduce internal polarization. It has been demonstrated that the initial coulomb efficiency can be dramatically promoted when silicon is compounded with germanium or tin.28–30 However, it is still necessary to explore the preparation technology of silicon based composites suitable for industrial large-scale production.
Herein, we report the reasonable design and successful fabrication of Si/Ge/graphite@C anode material. Considering the application economy, both raw materials and manufacturing techniques are common and low-cost. Micro silicon was ball milled into the composite to raise the mass specific capacity. Meanwhile, little amount of Ge was introduced to improve electrochemical reaction kinetics. In order to promote the tap density, graphite with flake morphology was added by the same way. Besides, gelatin was used as glue to form secondary particles and further decomposed to carbon coating layer, which enhanced the electronic conductivity and interface stability. As a result, the unique composition and structure provide a synergistic effect of improving overall performances. When served as the anode material of LIBs, the Si/Ge/graphite@C shows higher initial coulomb efficiency, capacity retention and better rate performance. Furthermore, the lithiation/delithiation mechanism and pseudo capacitance contribution are investigated through cyclic voltammetry technology.
The morphologies and microstructures of the as-synthesized samples were studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), respectively. Fig. 2a shows the morphology of ball-milled Si, displaying that spherical particles with the diameter of 100–300 nm are finally obtained. As demonstrated in Fig. 2b, the size and shape of the acquired Si/Ge composite are similar with the ball-milled Si. The image of Si/Ge/graphite in Fig. 2c exhibits that the Si/Ge particles are well distributed on the graphite surface after ball-milling. Fig. 2d–f shows the Si/Ge/graphite@C images with different magnifications. As can be seen, a compact structure is obtained after carbon coating and the Si/Ge particles were tightly connected with graphite (Fig. 2e and f). The element mapping results of Fig. 2d further demonstrates the unique structure of Si/Ge/graphite@C composite (Fig. S1, ESI†). Benefitting from this structure, the carbon coating can not only effectively alleviate the volume expansion of nano Si, but also maintain the integrity of the electrode during the charge/discharge process. Moreover, adding graphite can improve the cycle stability of the Si-based composite. Fig. 2g–i displays the TEM and HRTEM images of Si/Ge/graphite@C. The Si and Ge nanoparticles are well distributed on the graphite surface without agglomeration (Fig. 2g). The high-resolution TEM image in Fig. 2h shows two types of lattice fringes, which can be ascribed to Si (111) and graphite (002) planes, respectively.31,32 Besides, the lattice fringes with the distance of 0.326 nm in Fig. 2i are well-matched to the (111) crystal planes of Ge.33 Furthermore, an amorphous carbon layer coated on the composite can be observed in the inset image of Fig. 2i.
Fig. 2 SEM images of ball-milled Si (a), Si/Ge (b), Si/Ge/G (c) and Si/Ge/graphite@C (d–f), TEM (g) and HRTEM (h and i) of Si/Ge/graphite@C composite. |
The tap density is directly related to the volumetric energy density of the materials. Commercial anode material BFC-Q4 (artificial graphite with the tap density ≥ 1.0 g cm−3) was purchased from BTR New Materials Group Co., Ltd for comparison. As shown in Fig. 3, 0.5 g ball-milled Si (nano Si), Si/Ge, Si/Ge/graphite@C composite and BFC-Q4 were put into four cylindrical glass bottle, respectively. The tap density of the samples is calculated according to the following formula:
Pr = M/V | (1) |
Fig. 3 Photographs of ball-milled Si (nano Si), Si/Ge, Si/Ge/graphite@C composite and artificial graphite (BFC-Q4). |
The crystal and phase structure of the as-synthesized samples were characterized by X-ray diffraction (XRD), as shown in Fig. 4a. Three diffraction peaks observed at 28.4°, 47.3° and 56.1° (labeled as “⊙”) in the curve of ball-milled Si can be assigned to the (111), (220) and (311) crystal planes of Si (PDF #27-1402). The other diffraction peaks at 27.3°, 45.3° and 53.6° in the Si/Ge composite (labeled as “☆”) can be attributed to the (111), (220) and (311) crystal planes of Ge (PDF #04-0545). Notably, three peaks at around 26.4°, 44.4° and 54.5° appear in both Si/Ge/graphite and Si/Ge/graphite@C composites, which are the characterization peaks of graphite (labeled as “★”, PDF #41-1487) and are assigned to the (002), (101) and (004) crystal planes.31,33–35 In addition, no impurity is detected, demonstrating that GeO2 is totally reduced after annealing in Ar/H2 atmosphere. The diffraction peaks of Si/Ge/graphite and Si/Ge/graphite@C are basically the same, implying that the carbon derived from gelatin maybe amorphous. Fig. 4b shows the Raman spectra of the Si/Ge/graphite@C composite, the typical bands at 520 cm−1 corresponds to crystalline Si, while the weak peak at 290 cm−1 is assigned to Ge–Ge stretching motions, suggesting the existence of Si and Ge, respectively. The broad peak at 1350 cm−1 (D band) refers to disorder graphite and another peak at 1582 cm−1 (G band) corresponds to crystalline graphite. The 2D band at 2720 cm−1 is formed by two components and it is asymmetric.36,37 The Si, Ge and C contents in the Si/Ge/graphite@C composite are determined via thermogravimetric analysis (TGA), which are calculated to be 20.51%, 3.54% and 75.95%, respectively, as illustrated in Fig. 4c. X-ray photoelectron spectroscopy (XPS) is used to confirm the elemental composition and electronic state. The full spectrum in Fig. 4d shows the distinctive peaks for Si 2p, Ge 3d, C 1s, N 1s and O 1s, which indicates the existence of Si, Ge, C, N and O elements in the Si/Ge/graphite@C composite. The presence of O element maybe owing to the oxidation of Si and Ge and the absorbed oxygen. The high-resolution spectra of Si 2p, Ge 3d, C 1s and N 1s are shown in Fig. S2.† The existence of Si–O (Si4+: 103.7 eV) and Ge–O (32.99 eV) peaks in Fig. S2a and b† are the surface oxidation of Si and Ge, respectively.38,39 The peak of Si–Si (Si0: 99.3 eV) is not apparent, which may be due to the surface oxidation of the sample. The two peaks at around 29.76 and 31.69 eV of Ge 3d spectrum in Fig. S2b† are corresponded to Ge–Ge and Ge–C bands, respectively. The binding energy values of 284, 284.6 and 285.7 eV of C 1s spectrum in Fig. S2c† are ascribed to C–Ge, CC and C–C, respectively. For the N 1s spectrum, Fig. S2d† indicates three peaks at ∼400.3, 399.5 and 397.6 eV, assignable to graphitic, pyrrolic and pyridinic N, respectively. The formation mechanism of the graphitic, pyrrolic and pyridinic N can be explained as a gradual thermal transformation of N bonding configurations from gelatin.40 Pyrrolic N is first formed when the annealing temperature increases to 400 °C. As the annealing temperature increases gradually (400–500 °C), pyrrolic N is converted to pyridinic N. When the temperature increases to 500 °C and above, pyridinic N can be transformed to graphitic N. Furthermore, the peak intensity of graphitic N is strongest. Graphitic N can enhance the conductivity of carbon. Pyrrolic and pyridinic N can supply more electrochemical reactive active sites, accelerating the diffusion rate of Li+.41 The nitrogen adsorption–desorption isotherms and the pore structure of the Si/Ge/graphite@C composite are shown in Fig. S3.† The specific surface area and the average pore size are 41.98 m2 g−1 and 4.68 nm, respectively, which are calculated by the Brunauer–Emmett–Teller (BET) formula.
Fig. 4 (a) XRD patterns of ball-milled Si, Si/Ge, Si/Ge/graphite and Si/Ge/graphite@C. (b) Raman spectra, (c) TGA curves and (d) XPS spectrum of Si/Ge/graphite@C composite. |
The electrochemical cycling performances of Si, Si/Ge, Si/Ge/graphite and Si/Ge/graphite@C composites are displayed in Fig. 5a. In comparison, Si/Ge/graphite exhibits a reversible capacity of 287 mA h g−1 after 100 cycles, while Si/Ge/graphite@C composite exhibits a higher capacity of 474 mA h g−1, indicating that N-doped carbon coating derived from gelatin pyrolysis can effectively improve the cyclic stability of the composite. Inversely, the cycling properties of Si and Si/Ge decay rapidly due to large volume expansion during cycling and poor electrical conductivity. Fig. 5b shows the initial coulombic efficiency (ICE) of the as-synthesized materials. Obviously, the ball-milled Si and Si/Ge composite give a lower ICE of 68.9% and 71.1%, which may be due to the larger specific area after ball-milling.42 While the ICE of Si/Ge/graphite@C (79.3%) is improved significantly with the addition of graphite. Meanwhile, adding graphite and subsequent carbon coating can reduce the volume effect of Si and improve the energy density and cycling stability. The rate capabilities of the as-synthesized samples are investigated and presented in Fig. 5c. The Si/Ge/graphite@C composite exhibits the best rate capability, achieving the capacities of 546, 511, 440, 383 and 333 mA h g−1 at current densities of 0.2, 0.5, 1, 1.5 and 2.0 A g−1, respectively. When the current density returns back to 0.2 A g−1, a high specific capacity of 529 mA h g−1 is stilled obtained, revealing outstanding rate performance. In contrast, the rate capability of Si and Si/Ge composite is poor, the capacities decay rapidly. Even when the current density returns back to 0.2 A g−1, the capacity can not be restored, indicating that the structure has been destroyed during the charge–discharge process at high current density. Electrochemical impedance spectroscopy (EIS) measurements are carried out to explore the lithium storage kinetics, as shown in Fig. 5d. The Nyquist plots of the as-synthesized materials contain a semicircle in the high frequency region and a sloping line in the low-frequency region. They can be attributed to the charge transfer resistance (Rct) and diffusion impedance (Zw) of Li+, respectively.43,44 It can be distinctly observed that the Rct of the Si/Ge/graphite@C composite is the smallest among the as-synthesized materials, indicating a faster faradaic reaction kinetics owing to an excellent electrical conductivity after carbon coating. Furthermore, the Zw of the Si/Ge/graphite@C composite is smaller than the Si, Si/Ge and Si/Ge/graphite on account of the straight line with a bigger gradient, illustrating a rapid diffusion rate of Li+. The long-term cycling stability of the Si/Ge/graphite@C composite is also tested, as shown in Fig. 5e. The Si/Ge/graphite@C composite delivers a high capacity of 342 mA h g−1 after 300 cycles at 1 A g−1 with the coulombic efficiency remaining over 99%. It can be attributed to the N-doped carbon coating layer derived from the thermal decomposition of gelatin, which can effectively prevent the pulverization and alleviate volume expansion during the cycling process. Furthermore, the unique composition and structure can accelerate the transport of Li+ and electrons simultaneously. Further, Table S1† shows the comparison of electrochemical properties of the Si/Ge/graphite@C composite and the reported Si-based anodes.
Fig. 6a demonstrates the cyclic voltammetry (CV) curves of the Si/Ge/graphite@C composite at a scanning rate of 0.2 mV s−1 in the voltage range of 0.01–2.0 V. In the first cycle, a reduction peak at ∼0.7 V is probably ascribed to the formation of solid electrolyte interphase (SEI) film and the peak disappears in the following two cycles, indicating that a steady SEI film is formed.45 Furthermore, the peaks at 0.25 V and below 0.1 V correspond to the lithiation of Ge and Si and the Li+ insertion into graphite. The oxidation peaks at 0.01–0.2 V are assigned to Li+ extraction from graphite. While the oxidation peaks at 0.2–0.3 V and 0.56 V are ascribed to the delithiation of LixSi and LiyGe, respectively.46,47 The current density of CV curves increases continuously in the following two cycles, suggesting an activation process of the Si/Ge/graphite@C composite. The reason for this phenomenon may be attributed to the gradual transformation of silicon from crystal to amorphous structure. As can be seen from Fig. S4,† ex situ XRD results show similar patterns except for different intensities of diffraction peaks. As the number of CV cycles increases, the ratio of Isilicon (2θ at 26.4°) to Igraphite (2θ at 28.4°) decreases continuously. It can be ascribed to the partial transformation from crystal silicon to amorphous phase. In fact, similar phenomena also occurs in germanium anode. In Fig. S4,† the diffraction peaks of germanium have disappeared after the first CV cycle, indicating a total activation process. This is consistent with that the anodic peak current at 0.56 V in Fig. 6a remains unchanged. The charge–discharge profiles of the Si/Ge/graphite@C composite at 0.2 A g−1 are shown in Fig. 6b. The discharge and charge voltage plateaus are in good agreement with the CV results. The discharge and charge capacities of the first three cycles are 1046.6/830.0, 704.6/660.0 and 655.1/638.1 mA h g−1, indicating corresponding coulombic efficiencies of 79.3%, 93.7% and 97.4% respectively. Furthermore, the cumulative capacity loss of the first three cycles is 278.2 mA h g−1. As can be seen in Fig. S5,† the coulombic efficiency has exceeded 99% and maintains stable since the 5th cycle. The initial capacity loss may ascribe to the generation of SEI film. To evaluate the electrochemical kinetics of the lithium storage in the Si/Ge/graphite@C composite, the pseudocapacitive effects are evaluated by CV measurements at a scan rate range of 0.2–2.0 mV s−1, as represented in Fig. 6c. The extent of capacitive effect can be calculated according to the following equations:
i = aνb | (2) |
logi = loga + blogν | (3) |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ra06311e |
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