Zhenglong Zhaoa,
Wenwang Wua,
Lihua Jia*a and
Xiangfeng Guo*b
aCollege of Chemistry and Chemical Engineering, Qiqihar University, Qiqihar 161006, P. R. China. E-mail: jlh29@163.com; xfguo@163.com
bCollege of Chemistry, Guangdong University of Petrochemical Technology, Maoming, Guangdong 525000, P. R. China
First published on 6th September 2023
The efficient sodium phosphate (Na3PO4) solid base catalysts were prepared and applied in the production of novel biodiesel: ethylene glycol monomethyl ether monolaurate (EGMEML) by transesterification. The calcined sodium phosphate catalysts (NaP-T) were characterized using thermogravimetry analysis (TG-DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) and so on. The effects of calcination temperature of Na3PO4 and main reaction parameters such as molar ratio of ethylene glycol monomethyl ether (EGME) to methyl laurate (ML), dosage of catalyst, reaction time and temperature on the yield of EGMEML were examined. The results showed that the maximum yield of EGMEML could reach 90% under 120 °C within 4 h and 5 wt% of Na3PO4 calcined at 400°, and the catalysts displayed good stability and recovery. In addition, the kinetics of transesterification reaction was explored and the results showed that the transesterification reaction followed 1st order kinetics when a large excess of EGME was used, the activation energy (Ea) was found to be 40.2 kJ mol−1.
To improve the combustion performance of biodiesel and reduce the exhaust emissions further, some researchers designed and synthesized a type of novel biodiesel containing an ether group in the molecule through transesterification reaction using vegetable oils and ethylene glycol ether derivatives (methoxyethanol, dimethoxyethane).9 In general, common biodiesel has only one ester group (shown in Scheme 1), with two oxygen atoms in its molecule, whereas the novel biodiesel has three oxygen due to the introduction of the ether group, and its oxygen content would reach approximately 14–18%, which proved to be more complete combustion, and meanwhile could further reduce the production and emission of polluted gas.10 Liu et al. synthesized the novel biodiesel ethylene glycol n-propyl ether palm oil monoester (EGPEPOM) through transesterification of refined palm oil and ethylene glycol n-propyl. And the experimental results showed that the smoke emissions of CO, HC, and NOx were reduced by 37.5, 66.6, 27.1, and 23.7%, respectively.11 Ethylene glycol monomethyl ether cottonseed oil monoester (EGMECOM) was designed and synthesized by Zhu12 et al., and the research results indicated that EGMECOM possessed a higher cetane number and oxygen content. And compared with the diesel fuel, the smoke emissions of NOx, CO, and HC gas decreased by 50.0%, 20%, and 55.6%, respectively.
Scheme 1 Chemical equation of biodiesel and novel biodiesel production through transesterification reaction. |
Homogeneous base catalysts are most widely applied in the transesterification reaction to prepare biodiesel in industrial fields, for example KOH, NaOH.13,14 And the production process could achieve high yields for biodiesel (98%) within a short reaction time at low temperature.15 Although, some disadvantages also limited its application in transesterification further, including difficulty in separating the products and catalysts, production of caustic wastewater, and serious saponification during the reaction.
To resolve the above problem, heterogeneous solid base catalysts were exploited owing to their high catalytic activity like homogeneous base catalysts, easy recovery and reuse after catalytic reactions and their more environmental-friendly manner.16–18 Currently the heterogeneous base catalysis reactions used in industrial production are conducted by the French Institute of Petroleum, in this process the Zn and Al oxide mixture as the solid base catalysts, operated temperature at 200–250 °C, and the maximum yield of production could reach 98.3%.19 Of course, heterogeneous catalysts also face the following problems: (i) Mass transfer resistance between catalysts and reactants, further leading to the low reaction rate and the need for longer reaction time to obtain the high yield; (ii) active species leaching and catalysts partially dissolving into the reaction mixture during the reaction. Hence much effort has been devoted to design and synthesize solid base catalysts with high activity and good stability, such as metal oxides, hydrotalcite, supported solid bases, phosphates, and so on.20–24
Among the solid base catalysts, sodium phosphate (Na3PO4) showed great potential for application in the transesterification reaction, owing to high catalytic performance, stable chemical structure, good reusability, and being cheaper to obtain and more environmentally friendly. And Na3PO4 has been used in the transesterification reaction to prepare the biodiesel FAMEs.25–27 Thinnakorn et al.28 utilized Na3PO4 solid base catalysts to produce biodiesel FAMEs via transesterification reaction of palm olein and methanol. In the optimal experimental conditions, 98.5% FAMEs yield was obtained, meanwhile the Na3PO4 does not appear to dissolve during the transesterification process.
Hence in present work, Na3PO4 solid base catalysts were prepared by calcinating the commercial hydrated sodium phosphate and applied in novel biodiesel production, namely ethylene glycol monomethyl ether monolaurate (EGMEML), via transesterification reaction between ethylene glycol monomethyl ether (EGME) and methyl laurate (ML). The effects of calcination temperature and main reaction parameters on the yield of EGMEML were examined. The structure of as-prepared samples was characterized by thermogravimetric analysis (TG-DSC), X-ray powder diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and the Hammett indicator method. Furthermore, the stability and reusability of the catalyst was studied. The results display that Na3PO4 is an effective solid base catalyst in the novel biodiesel production, and could achieve 90% yield for the EGMEML under relatively low temperature (120 °C), in addition the Na3PO4 catalysts exhibit excellent stability and reusability.
Basic strength of the sample (H−) was determined by Hammett titration. About 10.0 mg of solid base catalysts were dispersed in 5.00 mL cyclohexane, then two drops of Hammett indicator-benzene solution (0.1%, w/w) were added and equilibrated until no color changed any more. Colors and H− values of Hammett indicators and the corresponding H− values are listed in Table 1. Basicity (mmol g−1) of the samples were determined by Hammett method involving titrated by benzene carboxylic acid indicator (0.02 mol L−1 ethanol solution) and until the original colour recovery again.
Indicator | Basic colour | Acid colour | H− |
---|---|---|---|
Bromthymol blue | Yellow | Blue | 7.2 |
Phenolphthalein | Pink | Colourless | 9.8 |
2,4-Dinitroaniline | Red | Yellow | 15.0 |
Under unspecified circumstances, the transesterification reaction conditions as following: amount of catalyst 5.0%, reaction time 4 h, molar ratio of EGME/ML of 3.0, reaction temperature of 120 °C.
The residue was analyzed by gas chromatograph (GC9800) furnished with FID detector and OV-17 (30 m × 0.25 mm × 0.25 μm) capillary column. Flow rate of N2 is 50 mL min−1, the temperature of injector, oven, and detector were 280 °C, 250 °C, and 250 °C, respectively. Per injection volume was 0.05 μL. The theoretical mass (m2) of target product (EGMEML) was calculated by the eqn (1).
(1) |
The yield (Y) was determined by the following eqn (2).
(2) |
The turnover frequency (TOF) was calculated by the following eqn (3).
(3) |
The kinetic tests were conducted when the EGME mass was in a large excess (the molar ratio of ML to EGME is 1:5). Analytical error was checked by repeating the process 3 times and was found to be less than 2% on average (at 95% confidence error). The experimental error was determined by repeating the experiment 3 times. The errors are shown in the experimental result in the present work.
Fig. 1(b) is the XRD profiles of sodium phosphate calcinated at different temperature. Firstly, the diffraction peaks appeared at the 2 theta of 18.9°, 20.2°, 21.4°, 31.7°, 32.4°, 33.4°, 39.6° for the NaP-100, which assigned to the characteristic diffraction peak of sodium phosphate hydroxy (JCPDS file number 76-2182). For the NaP-200, most diffraction peaks of the sodium phosphate hydroxy disappeared, the characteristic diffraction peaks of sodium phosphate (JCPDS file number 30-1233) appeared at the 2 theta of 20.9°, 24.1°, 31.3°, 34.2° obviously. And the diffraction peaks became stronger with the calcination temperature increasing from 200 °C to 500 °C. The results show that the thermal treatment could make the crystal phase transformation from the Na3PO4·(H2O)x to Na3PO4.
The morphological feature of NaP-400 was visualized by the SEM and shown in Fig. 2. The nanosheet and aggregated bulk structure were found for NaP-400 in Fig. 2(a), further the aggregated bulk structure consisted of nanoparticles with the size about 20–50 nm from Fig. 2(b).
To understand the effect of calcination on the element chemical environment of sodium phosphate, the XPS experiments were conducted before and after calcination and the results were shown in Fig. 3. Compare with uncalcined sodium phosphate (NaP-0), the binding energy (BE) of P 2s for NaP-400 increased slightly and the BE of Na 1s exhibits negative shift (Fig. 3(b) and (c)). The O 1s fine spectra (Fig. 3(d)) for NaP-0 and NaP-400 could be deconvoluted into two peaks at 532.0 and 530.8 eV, which are assigned to surface oxygen including the adsorbed and hydroxyl oxygen, and lattice oxygen, respectively. It is noticeable that the content of surface oxygen drops from 43.5% to 23.0% after calcination, suggesting the calcination process would reduce the amount of surface oxygen including hydroxyl groups and adsorbed oxygen.
Fig. 4 (a) Yield of EGMEML and basicity of catalysts under different calcination temperature; (b) leaching test for NaP-400 catalyst. |
Basic strength and basicity of solid base catalyst are important parameters for the transesterification reaction, so the basic strength and basicity of NaP-T catalysts were measured by the Hammett titration method. The basic strength of NaP-T catalysts is similar, the H− values are in the range of 9.8–15.0. Whereas the variation of basicity is noteworthy, the basicity enhances with increasing the calcination temperature, NaP-400 achieved the maximum basicity (0.72 mmol g−1), and the calcination temperature increases to 500 °C, the basicity reduces significantly. It is notice that the variation tendency of basicity is consistent with the yield of EGMEML, and the correlation analysis is also shown in Fig. 4(a). Based on above results, it is induced that the calcination process could be change the basicity of sodium phosphate effectively, and the basicity further affects the reactivity and yield of transesterification.
To investigate the heterogeneous nature of the catalyst, the leaching test was conducted used NaP-400 as catalyst. After reacting for 1 h, the catalyst was removed by centrifugation and the reactants were heated up to reaction temperature (120 °C) again for an additional 4 h. As presented in Fig. 4(b), EGMEML yield have no significant change after removing the catalyst. In contrast, the yield of EGMEML increased obviously with the reaction time when adding the catalyst. It illustrated that the transesterification catalyzed by NaP-400 was the typical heterogeneous process.29
Fig. 5 Influence of reaction conditions on the yield of EGMEML: (a) mass amount of catalyst, (b) molar ratio of EGME/ML, (c) reaction temperature, (d) reaction time used NaP-400 as catalyst. |
It is a reversible reaction for the transesterification of EGME with ML, so the molar ratio of EGME and ML would influence the reaction balance, and the yield of EGMEML is shown in Fig. 5(b) under different molar ratio of EGME and ML. When the molar ratio of EGME to ML is 3:1, the highest yield of 90% was obtained. Increasing the molar ratio of EGME to ML continuously, the yield was decreased slightly. Thus, the molar ratio of EGME to ML located at 3:1 for optimum reaction conditions. The effects of reaction temperature and time on the EGMEML yield are seen in Fig. 5(c) and (d). The optimal reaction temperature is 120 °C, and the EGMEML yield achieved to 91%. And when the reaction time was 4 h, the reaction reached the equilibrium state, the yield is 90%, continue to increase the reaction time, the yield increased slowly.
Catalyst amount (wt%) | Total basic sites (mmol) | TOF (mol min−1 mol−1) |
---|---|---|
a Reaction conditions: molar ratio of EGME to ML is 3.0, reaction temperature at 120 °C, and yield at 40%. | ||
2 | 0.0616 | 1.17 |
3 | 0.0924 | 1.16 |
4 | 0.1233 | 1.17 |
5 | 0.1540 | 1.15 |
The used catalyst represents the fresh NaP-400 already had used 12 h in the transesterification reaction continuously after centrifugation and dry. The washed catalyst is the used catalyst after the process of acetone washing. Then the EGMEML yield of fresh and used catalysts were seen in Fig. 6(a), the EGMEML yield of used NaP-400 dropped to 75%, meanwhile, it was found that the total basicity of used NaP-400 decreased to 0.59 mmol g−1, compare with that of the fresh catalyst of 0.72 mmol g−1, it is maybe resulted from that the basic site on the surface of catalyst were covered by the organics production of transesterification.
Fig. 6 (a) Yield and basicity, (b) FT-IR spectra of fresh catalyst, used, and washed catalyst, respectively; (c) XRD patterns, (d) SEM images of fresh and used catalyst. |
Further the FT-IR spectroscopy of the fresh and used catalysts were conducted to analyze the surface structural changes, as shown in Fig. 6(b). Compared the fresh catalyst, new peaks appeared at 1631–1731 cm−1, 2840–2920 cm−1 for the used NaP-400, which attributed to CO and C–H stretching vibrations.32 It also confirmed that the surface of catalyst was covered by the organics from production. When utilized acetone washing to regenerate the catalyst, the EGMEML yield returned back 86% and the basicity also recovered to 0.69 mmol g−1 in Fig. 6(a), meanwhile, the peaks of CO and C–H stretching vibrations almost disappeared in the FT-IR spectroscopy (Fig. 6(b)), those illustrated acetone-washing could remove the organics of catalysts. The crystalline structure and morphology feature of the fresh and used catalyst were investigated and shown in Fig. 6(c) and (d). It is found that the crystalline degree and appearance have few changes for catalysts before and after use, which implied the NaP-T solid base catalyst possessed the good structural stability in the transesterification of novel biodiesel.
ML(A) + EGME(B) → EGMEML + MeOH |
(4) |
(5) |
(6) |
Fig. 7 Transesterification reaction kinetics analysis catalysed by NaP-400 (a) plot of −lg(dCA/dt) vs. lgCA, (b) plot of lnk vs. 1/T. |
To estimate the activation energy (Ea), the transesterification reaction was conducted under different temperature, and the Arrhenius equation was as following:31
lnk = lnA − Ea/RT | (7) |
The graph of lnk vs. 1/T was shown in Fig. 7(b), the value of Ea was 40.2 kJ mol−1 through calculation, which was greater than 25 kJ mol−1, it infers that the transesterification reaction is governed by chemical step rather than limited by diffusion under the present study.32
Transesterification parameters of different solid base catalysts were listed in Table 3, it is seen that Na3PO4 catalysts possessed the lower value of Ea compared with Na2SiO3,10 it illustrated that Na3PO4 is easier to conduct the transesterification reaction. And the higher yield of EGMEML was obtained under milder reaction conditions used the Na3PO4 catalyst than other solid base catalysts such as CaO, KOH. Mg–Al hydrotalcite.35 Na3PO4 (ref. 28) could achieve beyond 90% yield for the FAMEs biodiesel, so it is feasible and profitable using Na3PO4 as s catalysts in novel biodiesel production.
Catalysts | Products | Reaction conditions | Yield (%) | TOF (min−1) | Ea (kJ mol−1) | Reference |
---|---|---|---|---|---|---|
a Reaction conditions: molar ratio of methanol to oil or EGME to ML, reaction temperature (°C) and reaction time (h). | ||||||
Na2SiO3 | EGMEML | 2:1, 120 °C, 6 h | 90 | 0.82 | 50.05 | 10 |
CaO | EGMEML | 2:1, 120 °C, 6 h | 73.4 | 10 | ||
KOH | EGMEML | 2:1, 120 °C, 6 h | 48.6 | 10 | ||
Mg–Al hydrotalcite | Biodiesel | 48:1, 60 °C, 6 h | 92 | 35 | ||
Na3PO4 | Biodiesel | 18:1, 210 °C, 0.5 h | 98.5 | 32.59 | 28 | |
Na3PO4 | EGMEML | 3:1, 120 °C, 4 h | 90 | 1.15 | 40.2 | This work |
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