Dongwei
Wang
ab,
Zhanwei
Ma
*a,
Farong
Gou
a and
Bin
Hu
*a
aState Key Laboratory for Oxo Synthesis and Selective Oxidation, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, China. E-mail: zhanweima@licp.cas.cn; hcom@licp.cas.cn
bUniversity of Chinese Academy of Sciences, Beijing 100049, China
First published on 2nd October 2023
Triruthenium dodecacarbonyl (Ru3(CO)12) was applied to prepare the Ru-based ammonia synthesis catalysts. The catalyst obtained from this precursor exhibited higher activity than the other Ru salts owing to its unique atomic reorganization under mild temperatures. Herein, Ru3(CO)12 as a guest metal source incorporated into the pore of ZIF-8 formed the Ru@N–C catalysts. The results indicated that the Ru nanoparticle (1.7 nm) was dispersed in the confined N coordination environment, which can increase the electron density of the Ru nanoparticles to promote NN bond cleavage. The promoters donate the basic sites for transferring the electrons to Ru nanoparticles, further enhancing ammonia synthesis activity. Ammonia synthesis investigations revealed that the obtained Ru@N–C catalysts exhibited obvious catalytic activity compared with the Ru/AC catalyst. After introducing the Ba promoter, the 2Ba–Ru@N–C(450) catalyst exhibited the highest ammonia synthesis activity among the catalysts. At 360 °C and 1 MPa, the activity of the 2Ba–Ru@N–C(450) is 16817.3 µmol h−1 gRu−1, which is 1.1, 1.6, and 2 times higher than those of 2Cs–Ru@N–C(450) (14925.4 µmol h−1 gRu−1), 2K–Ru@N–C(450) (10736.7 µmol h−1 gRu−1), and Ru@N–C(450) (8604.2 µmol h−1 gRu−1), respectively. A series of characterizations were carried out to explore the 2Ba–Ru@N–C(450) catalysts, such as H2-TPR, XPS, and NH3-TPD. These results suggest that the Ba promoter played the role of an electronic and structural promoter; moreover, it can promote the NH3 desorption from the Ru nanoparticles.
Ammonia synthesis over Ru nanoparticles is a structurally sensitive reaction,11 and it is observed that there is a close relationship between Ru particle size and catalytic performance. Moreover, the injection of electrons into the antibonding π*-orbital of the N2 molecule can promote the NN bond cleavage.9 Thus, accurate control over the Ru nanostructure and interfacial electronic environment is crucial for enhancing ammonia synthesis activity. The metal support interaction effects can change the interfacial electronic environment for altering the catalytic activity, such as the strong metal support interaction12 and electronic metal support interaction.13,14 The results clearly demonstrated that tuning the nature of the interfacial boundary or interfacial bonding environment is an important strategy to enhance the catalytic ammonia synthesis performance.12,15 For example, the ammonia synthesis activity of N-doped carbon nanotubes loaded with Ru was 3–5 times that of un-doped carbon nanotubes under mild reaction conditions, which was attributed to the electron-donating nitrogen bonding with Ru and the graphitization.16 Shao et al.17 confirmed that carbon nanotube surface after N atoms doping intensified the electron donating effect against metal and promoted the dispersion of metal particles and catalytic performance. Li et al.18 reported that N in the carbon material can have a stronger interaction with Ru and thus increase the electron density of Ru. Ma et al.5 reported that the load of Ru on an electron-rich graphitic carbon nitride (g-C3N4) led to a Ru-dispersed layer with a mean diameter of 3.2 nm, which contributed to interfacial N bonding with Ru. In summary, tuning the interfacial coordinating environment at the atom level can tune the electronic property and control the Ru nanostructure. To achieve the modulation of the metal-support interface at the atomic scale, it has been proved that metal organic frameworks (MOF) could host the organometallic molecule and further produce small nano metal, which is attributed to the metal bonding with the metal nodes or N atoms in situ to form bimetallic clusters or metal-N species.19 Recently, Wu et al.20 reported that Fe(acac)3 as a guest metal source can be incorporated into the cavities of MOF during the in situ synthesis process, thus increasing access to the node-coordinated Cu ions for efficient Fe–Cu diatomic site generation. Using Ru3(CO)12 as a precursor, Li et al.21 reasonably designed the assembly of Ru and Co in the limited space of ZIF and carried out fine control on the atomic scale. Inspired by these studies, the direct thermolysis of organometallic molecules in a confined space is indeed a promising method for the controlled synthesis of Ru specific structures or electronic environments.
Herein, we employed a simple and efficient method to confine Ru nanoparticles to the pore of ZIF-8 through the well-defined Ru3(CO)12 as a guest metal source and then incorporated it into the pore of ZIF-8. Transmission electron microscopy (TEM) revealed the well-dispersed Ru particles with a mean size of 1.7 nm in Ru@N–C catalyst. Ammonia synthesis investigations revealed that the obtained Ru@N–C catalysts exhibited obvious catalytic activity compared with the Ru/AC catalyst. After introducing the Ba promoter, the 2Ba–Ru@N–C(450) catalyst exhibited the highest ammonia synthesis activity among the catalysts.
The promoters were introduced using the wet impregnation method with an aqueous solution of nitrates (KNO3, CsNO3 or Ba(NO3)2). The prepared Ru@N–C was used as the support, impregnated at room temperature for 24 hours, and then dried in an oven at 110 °C for 12 hours to obtain 2Cs–Ru@N–C. (The molar ratio of Cs and Ru is 2:1) 2K–Ru@N–C and 2Ba–Ru@N–C were prepared using the same method.
Fig. 1a and b shows the typical TEM images of the ZIF-8. It can be clearly observed that the regular dodecahedron structure was formed with a diameter of 100–120 nm. The specific surface area of the precursor ZIF-8 is 1107.7 m2 g−1 and the pore size is 6.3 Å, which is larger than the theoretical size of Ru3(CO)12, indicating that Ru3(CO)12 can enter the pore of ZIF-8. After calcination in inert Ru3(CO)12@ZIF-8 at 450 °C, the Ru@N–C(450) catalyst was obtained. The Ru@N–C(450) with surface area (1109.24 m2 g−1) retained the basic structure of ZIF-8, which is 239.68 m2 g−1 higher than ZIF-8(450) with surface area (869.56 m2 g−1). These results can be attributed to the CO molecule in the fabricated porous Ru3(CO)12 (Fig. S1 and Table S1†). Fig. S2† shows the X-ray diffraction (XRD) patterns, and the diffraction peaks of Ru@N–C(450) were well indexed to ZIF-8, which agrees with the TEM results. However, no diffraction peaks related to Ru species are observed in the XRD patterns of Ru@N–C(450), which implies that the Ru species are highly dispersed in the catalysts. Moreover, the small-dotted circles with yellow colour were the well-dispersed Ru particles depicted in Fig. 1c. A previous study23 has shown that the most active site for N2 dissociation and ammonia synthesis is called the B5-type site, which is preferentially formed on small particles ranging from 1.8–3.5 nm. Fig. 1d shows the well-dispersed Ru particles with a mean size of 1.7 nm. Energy-dispersive spectroscopy (EDS) elemental mapping shows that the C, N, O Zn and Ru elements are uniformly distributed in the whole detection region (Fig. S3†). These results suggest that the confined pore space and rich N coordination environment can stabilize the Ru nanoparticles.
Fig. 1 TEM images of (a, b) ZIF-8, (c) Ru@N–C(450), and (d) the histograms of Ru particle size distribution in Ru@N–C(450) catalyst. |
To illustrate the catalytic performance of the Ru@N–C catalysts, five catalysts Ru@N–C(400), Ru@N–C(450), Ru@N–C(500), Ru@N–C(900) and N–C(450) were prepared, and ammonia synthesis reaction was used as the model reaction. Fig. 2 shows the ammonia synthesis activity of the five catalysts under conditions of 1 MPa and 360 °C. It can be observed that the ammonia synthesis reaction rate of Ru@N–C(450) was 8604.2 µmol h−1 gRu−1, which is 7.4 and 10.5 times higher than those of Ru@N–C(400) (1157.5 µmol h−1 gRu−1) and Ru@N–C(500) (816.2 µmol h−1 gRu−1), respectively. However, no ammonia synthesis activity of the Ru@N–C(900) and N–C(450) catalysts was observed.
Fig. 2 NH3 synthesis rate at 360 °C, 1 Mpa over Ru@N–C(400), Ru@N–C(450), Ru@N–C(500) and Ru@N–C(900) catalysts. |
Furthermore, the FTIR and TEM were used to detect the structure of four catalysts at various calcination temperatures. It can be noted that the characteristic IR spectrum is similar to that of the ZIF-8 (Fig. 3). Interestingly, the facet partial collapse of ZIF-8 was observed after calcination at 400–500 °C in the TEM graph (Fig. S4a–d†). With the increase in roasting temperature, the size of the Ru particles on the support increased (Fig. S4e–h†). At 900 °C, the dodecahedron structure was destroyed, which is in accordance with the TG and XRD results (Fig. S5 and S6,† respectively), and most MOFs are thermally stable only between 250 and 500 °C.24 Moreover, the XPS was employed to detect surface composition and electron property. The peaks of Zn 2p in Ru@N–C(400), Ru@N–C(450), and Ru@N–C(500) catalysts were shifted to the high bonding energy (Fig. S7a†) compared with Zn2+ at 1021.4 and 1044.3 eV. Moreover, the peaks of Ru 3d can be assigned to Run+ (n = 1–3) (Fig. S7b†). Thus, the Ru3(CO)12 molecule released Ru atoms with N in ZIF-8 to form RuN species or generated an interaction between the Ru nanoparticles and the support during calcination, which further caused the chemical shift of Zn 2p and Ru 3d.
The alkali and alkaline earth metals (K, Cs, and Ba) are used as promoters for ammonia synthesis.25,26 Fig. S8† depicts the elemental mapping of 2K–Ru@N–C(450), 2Ba–Ru@N–C(450) and 2Cs–Ru@N–C(450). It can be observed that K, Ba and Cs are evenly distributed on the support. Fig. 4a shows the effect of K, Cs, and Ba promoters introduced into the Ru@N–C(450) catalysts on the ammonia synthesis reaction rate. In the temperature range of 300–360 °C, the catalytic activity increased with the introduction of Cs, K, and Ba promoters, and the 2Ba–Ru@N–C(450) catalyst activity was the highest. At 360 °C, the activity of 2Ba–Ru@N–C(450) is 16817.3 µmol h−1 gRu−1, which is 1.1, 1.6, and 2 times higher than those of 2Cs–Ru@N–C(450) (14925.4 µmol h−1 gRu−1), 2K–Ru@N–C(450) (10736.7 µmol h−1 gRu−1), and Ru@N–C(450) (8604.2 µmol h−1 gRu−1), respectively. The Ea was also evaluated using the four Ru@N–C catalysts (Fig. S9†). It can be observed that the Ea of Ru@N–C(450) is 87.5 kJ mol−1, which is lower than that of Ru/AC catalyst (92.4–134.4 kJ mol−1).27 After introducing the Ba promoter, the Ea of the 2Ba–Ru@N–C(450) catalyst is 49.9 kJ mol−1, which indicates that the Ba promoter significantly affects the ammonia synthesis activity. To further investigate the relationship between the amount of Ba promoter and the activities, three catalysts were employed to illustrate the catalytic performance (Fig. 4b). It is noteworthy that the molar ratio Ba/Ru = 2 exhibited the most catalytic activity among the three catalysts.
Fig. 4 (a) Temperature dependence of NH3 synthesis activity over the catalyst. (b) The effect of the Ba promoter amount on the ammonia synthesis activity. |
The traditional industrial ammonia synthesis catalyst used the AC act as the support. For comparison, the Ru/AC catalyst was used to illustrate the effect of the carbon support (Fig. 5), and other catalysts are summarized in Table S2.† However, the Ru/AC(450) catalyst without the promoter was completely inactive at 360 °C, indicating that the rich N coordination environment with strong electron-donating ability can obviously enhance N2 molecule dissociation and promote ammonia synthesis activity. This result is in accordance with a previous report.8 RuCl3 is the most common Ru salt. The catalyst RuCl3@N–C(450) is completely inactive at 360 °C. Even if it was washed using NaOH solution to remove the Cl− ion on the surface of the catalyst, the ammonia cannot be detected. Further, we used NaOH to etch away Zn from Ru@N–C(450) and tested the catalyst for ammonia synthesis at 360 °C. The activity of the catalyst was 1672.1 µmol h−1 gRu−1, which was much lower than that of Ru@N–C(450) (8604.2 µmol h−1 gRu−1). These results indicate that there is an interaction between the support and Ru nanoparticles, which is in accordance with the XPS analysis. More specifically, the Ru3(CO)12 released the Ru atoms to form RuN species with the N ligand or generated the interaction with Zn species at the atom level.
Previously, it was found that the promoters (K, Cs, and Ba) have a major effect on the Ru electron to promote ammonia synthesis activities.8,25,28,29 Based on these results, it can be rationally speculated that the K and Cs promoters slightly affect the Ru electron density in a rich N coordination environment. The Ba promoter may act as the electron and structure promoter so that it shows higher activities. XRD was used to detect the existing species of promoters. Fig. S10† shows the XRD patterns of 2K–Ru@N–C(450), 2Ba–Ru@N–C(450), and 2Cs–Ru@N–C(450) catalysts. It is noteworthy that the diffraction peaks are well indexed to ZIF-8, However, the peaks of the species of the promoters have not been evidently detected in the samples, which may have resulted from its low amounts as well as high dispersion.
To further investigate the effect of the promoters (K, Cs, and Ba), XPS was employed to detect the surface composition and electron property. The fitted N 1s peaks of Ru@N–C(450) centered at 399.0, 399.7, and 400.9 eV represented pyridinic, pyrrolic, and graphitic N, respectively (Fig. 6a).30 After introducing promoters (K, Cs, and Ba), the binding energy of N 1s shifted from the −0.4 to −0.5 eV range to the lower position, indicating that the promoters transfer electrons to the support. For the Ru 3d binding energy, it can be clearly observed that the binding energy at 281.7 eV of Ru@N–C catalysts shifted −0.4 eV to the lower position at 281.3 eV (Fig. 6b). Thus, the promoters (K, Cs, and Ba) affect the Ru electron properties, which is beneficial to weaken the NN bond and results in cleavage.
Fig. 6 XPS spectra of (a) N 1s and (b) Ru 3d of 2Cs–Ru@N–C(450), 2Ba–Ru@N–C(450), 2K–Ru@NC(450), and Ru@N–C(450) catalysts. |
Fig. 7a shows the O 1s high-resolution XPS spectra. It can be clearly observed that a new band at the binding energy 531.2 eV occurred after introducing the promoters (K, Cs, and Ba), which can be attributed to the O bond with the promoters. Furthermore, the XPS spectra of K 2p, Cs 3d, and Ba 3d indicated that the promoters were in an oxidation state (Fig. S11†). Fig. 7b shows the H2-TPR of the catalysts for investigating reducibility, such as surface oxygen and the oxidation state of metal. The peaks in the high-temperature region (>500 °C) were similar to those in Ru@N–C(450) after introducing the promoters. Interestingly, the peak at 341.5 °C starting at 241.2 °C still existed in 2Ba–Ru@N–C(450) catalyst. Given that the samples were pretreated with Ar at 300 °C for 1 h, the peak at 341.5 °C can be attributed to the oxygen surrounding or binding with Ru nanoparticles owing to its exhibited Ba structural promoter property.
The ammonia synthesis rate was found to have a linear relationship with the electronegativity of the promoter or support.31 Thus, basic support is effective at promoting ammonia synthesis. Fig. 8a shows CO2-TPD profiles for the various catalysts containing promoters. The new peaks below 400 °C occurred after introducing promoters, indicating that the promoters offered the new basic sites. These catalysts with various degrees of enhancing activity are related to basic sites, especially Ba promoters. For 2Ba–Ru@N–C(450) catalyst, the CO2-desorbed temperatures were 356, 422, 461, and 480 °C, which are higher than those in 2Cs–Ru@N–C(450) and 2K–Ru@N–C(450) catalysts. The result indicates that the basicity of the 2Ba–Ru@N–C(450) is the highest among the catalysts. The Ba promoters can markedly weaken the NN bond of adsorbed N2, which is consistent with the activity test result. Generally, a lower N2 dissociation barrier implies stronger adsorption of N atoms with higher NHx desorption energy.32,33 Fig. 8b shows the NH3-TPD profiles for the catalysts. Compared with Ru@N–C(450) catalyst (>500 °C), the NH3-desorbed temperature of the catalyst with promoters (<450 °C) was much lower, indicating that the promoters can reduce the NHx desorption energy. Among the promoters (K, Cs, and Ba), the NH3-desorbed temperature of the Ba promoter was slightly higher than that of the K and Cs promoters. However, the 2Ba–Ru@N–C(450) catalyst exhibited the highest ammonia synthesis activity among the catalysts. Thus, it can be rationally attributed to the structural promoter effect of Ba promoter in contact with Ru particles and the high dispersion of Ru nanoparticles on the support, which is in accordance with Hara and Hosono et al. report that most Ru nanoparticles in Ru/BaO–CaH2 are immobilized onto the BaO phase.34 After the reaction, the C, N, O, Ba, Zn and Ru elements are uniformly distributed in the whole detection region (Fig. 9), and no significant decrease in reactivity was observed for more than 33 hours (Fig. S12†).
Based on the above results, the matching size between Ru3(CO)12 volume and ZIF-8 pore diameter formed the confined coordinating interface, which provided the rich N coordination environment with a strong electron-donating ability that can obviously enhance N2 molecule dissociation and promote ammonia synthesis activity. The Ru3(CO)12 can release high-energy Ru atoms to form the RuN species. The promoters as electronic promoters donated the new basic sites for transferring the electron to Ru nanoparticles; moreover, Ba promoters were used as the electronic and structural promoters. The results indicate that the Ba promoter is located on the surface of the Ru nanoparticle and is the support for stabilizing the Ru nanoparticle. After introducing the Ba promoter, the desorption of adsorbed NH3 on Ru nanoparticle was much easier, which can contribute to improving the ammonia synthesis performance.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra04824a |
This journal is © The Royal Society of Chemistry 2023 |