Emily A.
Prebihalo‡
a,
Anna M.
Luke‡
a,
Yernaidu
Reddi
a,
Christopher J.
LaSalle
a,
Vijay M.
Shah
a,
Christopher J.
Cramer
b and
Theresa M.
Reineke
*a
aDepartment of Chemistry, University of Minnesota, 207 Pleasant St. SE, Minneapolis, MN 55455, USA. E-mail: treineke@umn.edu
bUnderwriters Laboratories Inc., 333 Pfingsten Rd., Northbrook, Illinois 60620, USA
First published on 9th May 2023
We present the synthesis, characterization and radical ring-opening polymerization (rROP) capabilities of thionoisochromanone (TIC), a fungi-derivable thionolactone. TIC is the first reported six-membered thionolactone to readily homopolymerize under free radical conditions without the presence of a dormant comonomer or repeated initiation. Even more, the resulting polymer is fully degradable under mild, basic conditions. Computations providing molecular-level insights into the mechanistic and energetic details of polymerization identified a unique S,S,O-orthoester intermediate that leads to a sustained chain-end. This sustained chain-end allowed for the synthesis of a block copolymer of TIC and styrene under entirely free radical conditions without explicit radical control methods such as reversible addition–fragmentation chain transfer polymerization (RAFT). We also report the statistical copolymerization of ring-retained TIC and styrene, confirmed by elemental analysis and energy-dispersive X-ray spectroscopy (EDX). Computations into the energetic details of copolymerization indicate kinetic drivers for ring-retaining behavior. This work provides the first example of a sustainable feedstock for rROP and provides the field with the first six-membered monomer susceptible to rROP, expanding the monomer scope to aid our fundamental understanding of thionolactone rROP behavior.
Thionolactones, in particular, remain understudied in the sustainable polymer field despite their susceptibility to rROP.21 Due to their structural resemblance to chain-transfer agents, thionolactones can accept a radical and isomerize via ring-opening, resulting in a thioester moiety in the backbone and propagating carbon radical21 (Fig. 1A). Introducing thioester functionality has been explored via non-radical methods due to the utility of thiol–thioester exchange22,23 and optical properties.24 However, to date, few thionolactone monomers have been studied thoroughly as candidates for rROP and the relationship between their structure and their polymerization efficacy is largely unknown. For example, thionocaprolactone (thCL, Fig. 1B) copolymerizes with vinyl acetate and cyclic ketene acetals but remains undisturbed when subjected to acrylates or acrylamides.25,26 Alternatively, relatively well-studied dibenzo[c,e]oxepane-5-thione (DOT, Fig. 2B) has copolymerized successfully with acrylates,21,27–29 acrylamides,30 N-functional maleimides,31 and styrenics32,33 but remains inert in copolymerizations with vinyl acetate.21,31 The styrene-co-DOT systems published to date are susceptible to degradation under specific conditions, yet traditional degradation methods, such as aminolysis, are unable to degrade p(S-co-DOT).33 Recently published work modified the DOT structure by adding various substituents to the aromatic rings, resulting in predictable copolymerization with styrene to varying molar masses, followed by degradation and successful reworking back to established molar masses.34 However, homopolymerization of thionolactones has proven difficult and typically requires a dormant comonomer/initiator combination or copious and repeated additions of radical initiator AIBN.21,25,31 Most recently, a monomer similar in structure to DOT, 3,3-dimethyl-2,3-dihydro-5H-benzo[e][1,4]dioxepine-5-thione (DBT, Fig. 1B), has reported limited homopolymerization via RAFT conditions (and free-radical conditions, but to significantly lower conversions) and copolymerization with styrene and methacrylates.35
Fig. 1 (A) General rROP mechanism via a generic thionolactone, (B) structures of DOT, thCL (R1 = H, C4H9) and DBT, and (C) TIC synthesis. |
Herein, we present the synthesis and characterization of a novel 6-membered thionolactone, thionoisochromanone (TIC, Fig. 1C), as the first six-membered thionolactone monomer to successfully homopolymerize without the need for a comonomer or repeated initiation, thus producing an entirely degradable polythioester. We also provide detailed computational analysis to support mechanistic understanding of radical ring-opening versus ring-retaining pathways. Synthesized from 3-isochromanone, a metabolite derivative from the fungi Nigrospora sp. PSU-F12,36 TIC is a renewably sourced monomer, making it an attractive alternative to the aforementioned thionolactones. Moreover, we present successful block copolymerization of TIC with styrene through entirely free-radical methods, illustrating a sustained chain-end capable of continued propagation past traditional radical lifetimes. Computational findings highlight the unique S,S,O-orthoester intermediate responsible for this interesting behavior. Statistical copolymerization of TIC with styrene yields incorporation of ring-retained TIC into polystyrene, an unexpected result due to thionolactones' general lack of ring-retaining tendencies.21 We present holistic computational findings that explore the energetics of polymerization and identify this ring-retaining polymerization to be a kinetic phenomenon. Overall, this work provides a fundamental look at six-membered thionolactone rROP behavior and introduces an exciting sustained chain-end under free radical conditions. These computational results add to the fundamental understanding of thionolactone rROP behavior.
At the time of publication of this manuscript as a preprint, this work was the first example of a six-membered thionolactone monomer for rROP. Since then, two further examples have been published of rROP of a thionolactone lactide derivative.37,38
Homopolymerization of TIC under free-radical conditions proceeded slowly, reaching 75% conversion after eight days at 70 °C in DMF (Table S2†). Successful polymerization was indicated via1H NMR spectroscopy analysis by significantly shifted and broadened aromatic proton resonances, as well as the growth of broad methylene peaks at ∼4 ppm (Fig. S3†). IR analysis showed a strong thioester carbonyl stretch at 1671 cm−1 and a C–S stretching vibration at 907 cm−1 (Fig. S7†), matching previous reports of thioester carbonyl stretch (1678 cm−1 and 907 cm−1).27 SEC-MALS analysis of various homopolymer samples revealed moderate molecular weights in the range of 2–8 kDa (example SEC trace shown in Fig. 2B).
Several side reactions competed with polymerization under radical conditions. While TIC is air-stable, any adventitious water or oxygen present during radical polymerization conditions induced oxidation of TIC back to 3-isochromanone, as well as isomerization to its thioester analog (∼30%) when subjected to high temperatures (>100 °C). These side reactions were partially mitigated by performing polymerizations under rigorously air-free conditions (i.e., freeze/pump/thaw techniques via a Schlenk line), resulting in a maximum 18% of the monomer isomerizing or oxidizing during polymerization.
To further understand the homopolymerization system, a range of radical initiators and solvents were studied. TIC showed very little initiation with initiator V-70 at 30 °C, indicating that sufficient heat is needed to overcome the thermodynamic barriers of polymerization. Initiator benzoyl peroxide at 70 °C did initiate polymerization, although only 36% conversion to polymer was observed after four days. Increasing temperature while maintaining constant initiator AIBN concentration only increased undesirable isomerization to the corresponding thiolactone, not polymerization. Interestingly, decreasing initiator relative to monomer showed a decrease in Mn, speculated to be due to small reaction volumes (Table 1A). Blank experiments run without any radical initiator present showed auto-initiation of TIC when heated to 70 °C. Due to this interesting result, control experiments were run and quenched with acetic anhydride to investigate if the blank experiment was moving through a different, ionic mechanism than the typical homopolymerizations. After quenching with acetic anhydride, the blank experiment interestingly showed a complete shift of the acetic anhydride by NMR, indicating auto-initiation occurring via a nucleophilic pathway. However, when tested with the typical homopolymerization with AIBN, no reactivity of acetic anhydride was observed, indicating a radical pathway (Fig. S6†). Further work into this interesting nucleophilic pathway is underway.
A. Polymerization data for TIC | |||||||
---|---|---|---|---|---|---|---|
Entry | Initiator | TIC:Initiator | Time | Temp. (°C) | TIC conv.a | M n (kDa) | Đ |
a Determined by 1H NMR spectroscopy. The X denotes not measured due to low conversion. b Determined by SEC using light scattering (MALS) detection with THF or DMF eluent (for SEC traces, see Fig. S11–S29, eluent specified for each trace). *Sample was bimodal with a first peak of large light scattering size but small concentration, Mn value shown is for second peak of significant concentration. c Sample was bimodal but with no clearly defined second peak, Mn value shown for first peak. | |||||||
1 | AIBN | 20:1 | 4 d | 70 | 55% | 7.90 | 1.12 |
2 | AIBN | 40:1 | 4 d | 70 | 70% | 4.14 | 1.28 |
3 | AIBN | 80:1 | 4 d | 70 | 56% | 3.40 | 1.26 |
4 | AIBN | 160:1 | 4 d | 70 | 25% | 2.18 | 1.18 |
5 | AIBN | 20:1 | 2 d | 100 | 36% | X | X |
6 | BPO | 20:1 | 4 d | 70 | 36% | X | X |
7 | V-70 | 20:1 | 11 d | 30 | 5% | X | X |
C. Polymerization data for TIC-co-styrene | ||||||||
---|---|---|---|---|---|---|---|---|
Entry | Styrene:TIC | Concentration in DMF | Time | Temp. (°C) | Styrene conv.a | TIC conv.a | M n*b (kDa) | Đ |
1 | 1:1 | N/A | 4 d | 70 | 40% | 3% | 5.01* | 1.34 |
2 | 5:1 | N/A | 4 d | 70 | 23% | 55% | 64.3c | 1.80 |
3 | 19:1 | N/A | 4 d | 70 | 19% | 79% | 2.89* | 1.31 |
4 | 50:1 | N/A | 4 d | 70 | 12% | 57% | 3.29* | 1.45 |
5 | 100:1 | N/A | 4 d | 70 | 28% | 75% | 8.91* | 1.75 |
Kinetic analysis of the TIC homopolymerization (Fig. 2B, green trace) showed a steady increase of monomer conversion throughout the entirety of polymerization. While TIC polymerizes more slowly than compared to styrene homopolymerization under the same conditions (Fig. 2B, black trace), TIC's steady conversion past four days indicates a relatively stable radical, atypical in free radical polymerization systems. This unusual result was probed via computational analysis, the results of which are discussed in the following sections. The thermal properties of p(TIC) were compared to polystyrene as a commercial vinyl analog via differential scanning calorimetry (DSC). p(TIC) yielded a Tg of 30 °C at a Mn of ∼3 kDa, a significantly lower value than the Tg of ∼3 kDa polystyrene (75 °C) (Fig. 2C).
p(TIC) was subjected to sodium thiomethoxide treatment overnight for degradation analysis. Fig. 2D compares the homopolymer SEC trace (green) and that of the recovered organic product from the degradation studies (blue). The shift in molecular weight indicates that the polymer is fully degraded via thiolysis into small molecule analogs. The identity of the degraded product was investigated via GC-MS, revealing that the major degradation product shared the same molecular weight as one repeat unit of the polymer, indicating complete degradation followed by cyclization to the isomerized thiolactone (proposed route shown in Fig. S32†).
That reactivity involves addition of Int2TIC to another monomer to generate Int3TIC with computed free energy of activation through TS3TIC of 25.2 kcal mol−1. Subsequently, Int3TIC can undergo ring-opening C–O bond cleavage to generate Int4TIC, which is the polymeric analog to Int2TIC. Computed activation free energy for ring-opening viaTS4TIC is 33.4 kcal mol−1. Continued homopolymerization would follow the energetics associated with repeatedly moving from Int2TIC to Int4TIC, which involves an activation free energy of 25.1 kcal mol−1 and an exergonicity of 5.9 kcal mol−1. We note that electronic structure theory calculations tend to underestimate polymerization exergonicities because they are not well suited to capturing the full entropy of the growing polymer chain.40,41 Examination of the structure of Int5TIC shows a S,S,O-orthoester structure, and will be referred to as thus in further work. This orthoester is proposed to stabilize the propagating radical past normal radical lifetimes through the equilibrium of Int1 and Int5. While this does not lead to full control of the system, the sustained chain-end could explain the slow and continuous monomer conversion observed during kinetic experiments.
This sustained chain-end is reminiscent of thioketone-mediated polymerization (TKMP), in which a thioketone acts as a reversible capping agent similar to a chain-transfer agent in controlled radical polymerization, but keeps chains living by creating a stabilized radical.42 TKMP leads to living conditions, as evidenced by linear increase of polymer molecular weight with conversion and modulation of molecular weight by changing initiator ratio.43,44 While the S,S,O-orthoester similarly provides a stabilized radical to the chain end of p(TIC), notably TIC reacts with itself to homopolymerize, behavior not seen in TKMP. Additionally, Table 1A highlights changes in the initiator:monomer ratio that do not result in a predictable change in polymer molecular weight, indicating this sustained chain-end does not give fully living conditions.
Intrigued by the utility of this S,S,O-orthoester intermediate, a chain extension of p(TIC) with styrene was demonstrated to yield a TIC-b-styrene block polymer (Fig. 4A). A significant and monomodal increase in molecular weight from the p(TIC) block to that of the copolymer indicated that chain extension was successful (Fig. 4B). Diffusion-ordered spectroscopy (DOSY) also showed identical diffusion coefficients for all polymer peaks, confirming the block nature of the polymer. Completed under free-radical conditions, these results suggest the S,S,O-orthoester leaves a sustained chain end radical that can be further polymerized by styrene. While this does not give fully living conditions, it does allow for block extension without the use of a chain transfer agent or other method of control. To the best of our knowledge there have been no other reports of block copolymer synthesis under free-radical conditions.
The thermal properties of this block copolymer were investigated via DSC. p(TIC-b-styrene) at Mn ∼11 kDa yielded a Tg of 85 °C, compared to 88 °C of polystyrene at comparable Mn (Fig. 4C). We expected the similarity in Tg values based on the composition of the block copolymer of a ∼2 kDa p(TIC) block with a ∼9 kDa polystyrene block. Given that the majority of the copolymer is polystyrene, we expect the p(TIC) block to have little effect on the Tg.
Statistical copolymerization of TIC with vinyl monomers was also investigated. TIC showed no polymerization with acrylates, methacrylates, acrylamides, or acrylonitrile, but readily copolymerized with styrene in bulk at 70 °C, reaching 80% TIC conversion and 20% styrene conversion after four days. Various styrene:TIC ratios were investigated, showing a general trend of increasing TIC conversion as styrene:TIC ratio increased (Table 1B). In ratios greater than 1:1, TIC shows higher conversion than styrene, a trend also reported for copolymerization of DOT with vinyl monomers in work by Smith et al.3 The ability of TIC to copolymerize with styrene precludes the S,S,O-orthoester from yielding living conditions through TKMP, as for those conditions the thioketone must be inert to free radical polymerization with the monomer.
Kinetic analysis of styrene/TIC copolymerizations demonstrates that monomer to polymer conversion steadily increases with time, similar to that observed in the TIC homopolymerization (Table S3†). This result points to a similar chain end S,S,O-orthoester intermediate forming. Interestingly, no degradation of the copolymer was observed with addition of acid, base, amines, or methoxides. However, elemental analysis confirmed incorporation of TIC into the copolymer with 19:1 feed ratio of styrene:TIC via presence of 1.34 wt% sulfur in the purified polymer, denoting a 21:1 styrene:TIC incorporation ratio (see ESI†). EDX analysis further corroborated the presence of sulfur in the p(TIC-co-styrene) (Table S1†). Interestingly, IR analysis of purified copolymer samples did not contain a carbonyl stretch, which is representative of the ring-opened thionolactone (Fig. S8†). Together, these results pointed to a lack of thioester moieties within the copolymer, and suggested that the thionolactone was incorporated via a ring-retaining mechanism rather than a ring-opening mechanism (Fig. 5A).
Ring-retaining polymerization has been frequently observed in rROP of cyclic ketene acetals (CKAs)45 as well as several thionolactones, including thionocaprolactone,26 and lactide-derived monomers.37,38 As demonstrated in work from the Satoh group, lactide-derived thionolactones show partial ring-retaining monomer units when copolymerized with styrene, with Mn values reaching 28 kDa.37 Similar work from the Destarac group shows copolymerization of thionolactide with various comonomers, including styrene, that results in ring-retained thioacetal units. In these polymerizations, the presence of thionolactide slowed the rate of polymerization and Mn values were around 5–7 kDa.38 Particularly in CKA systems it has been shown that ring-retaining behavior can be disfavored by decreasing the concentration of reaction solution.10 Therefore, TIC-co-styrene polymerizations (normally performed in bulk), were diluted via addition of DMF. The resulting copolymers yielded predictably lower monomer conversions (Table S3†), but also showed no difference in molar mass upon subjection to degradation conditions, indicating ring-opening was still not achieved. Future work to further investigate conditions to induce ring opening is underway.
The thermal properties of the TIC and styrene copolymers were again analyzed and compared to polystyrene at similar molecular weights as a commercial standard. p(TIC-co-styrene) at Mn ∼3 kDa revealed a Tg of 62 °C, lower than the ∼3 kDa polystyrene Tg of 75 °C (Fig. S30 and S31†). The significant deviation from the Tg of polystyrene standards in conjunction with the elemental analysis and EDX data supports that TIC has been incorporated into the copolymer. The DSC results also indicate that the presence of TIC lowers the Tg of the polystyrene system, despite the aromatic nature of the monomer.
DFT was used to survey key mechanistic details in the copolymerization of styrene and TIC (Fig. 5B and C). Of key importance is the partitioning of ring-retained vs. ring-opening polymerization. Although ring-opening is preferred from a thermodynamic standpoint, the addition of ring-closed intermediate to styrene is predicted to be kinetically favorable (recall that addition of the ring-closed radical to another TIC monomer is possible, but has no productive forward path, cf. Fig. 3). We note that, again, our electronic structure calculations fail to fully account for the entropy of the growing copolymer chain, as theory indicates polymerization to be endergonic, even though it is predicted to be exothermic if we consider only the enthalpy (Fig. S35†). Since some of that missing entropy may also be present in the propagation transition-state structures, it is possible that we are underestimating the differential free energy associated with propagation vs. ring-opening. Additionally, due to the difference of unimolecular (beta-scission) and bimolecular (radical addition) reactions, thermodynamics alone cannot fully represent the reaction and explain the difference between ring-opening and ring-retaining behavior. Irrespective of the quantitative details, theory leads us to conclude that the absence of thioester functionality in the copolymer is a kinetic phenomenon. As thionolactones are known to primarily show ring-opening behavior with little ring-retaining side product, these computational results add insight into the propensity of thionolactones to ring-open during copolymerizations. This is further information to add to the rROP field to aid in the goal of using thionolactones to introduce degradable linkages into commodity polymers.
Footnotes |
† Electronic supplementary information (ESI) available: Supporting figures, experimental details, and NMR, IR, DSC and SEC spectra (PDF). See DOI: https://doi.org/10.1039/d2sc06040j |
‡ These authors contributed equally to the research. |
This journal is © The Royal Society of Chemistry 2023 |