Minjae
Kim
a,
Yongsu
Lee
b,
Kyuheon
Kim
a,
Giang-Hoang
Pham
c,
Kiyung
Kim
a,
Jae Hyeon
Jun
a,
Hae-won
Lee
a,
Seongbeen
Yoon
a,
Hyeon Jun
Hwang
d,
Myung Mo
Sung
c and
Byoung Hun
Lee
*a
aDepartment of Electrical Engineering, Pohang University of Science and Technology (POSTECH), 77, Cheongam-ro, Nam-gu, Pohang-si, Gyeongsangbuk-do 37673, Republic of Korea. E-mail: bhlee1@postech.ac.kr
bAdvanced Radiation Technology Institute, Korea Atomic Energy Research Institute, 29 Geumgu-gil, Jeongeup-si, Jeolabuk-do 56212, Republic of Korea
cDepartment of Chemistry, Hanyang University, Wangsimni-ro 222, Seongdong-gu, Seoul 04763, Republic of Korea
dDepartment of Semiconductor Engineering, Mokpo National University, 1666, Yeongsan-ro, Cheonggye-myeon, Muan-gun, Jeollanam-do 58554, Republic of Korea
First published on 30th August 2024
Recently, tellurium (Te) has been proposed as a promising p-type material; however, even the state-of-the-art results couldn’t overcome the critical roadblocks for its practical applications, such as large I–V hysteresis and high off-state leakage current. We developed a novel Te atomic layer deposition (ALD) process combined with a TeOx seed layer and Al2O3 passivation to detour the limitations of p-type Te semiconducting materials. Also, we have identified the origins of high hysteresis and off current using the 77 K operation study and passivation process optimization. As a result, a p-type Te field-effect transistor exhibits less than 23 mV hysteresis and a high field-effect mobility of 33 cm2 V−1 s−1 after proper channel thickness modulation and passivation. Also, an ultralow off-current of approximately 1 × 10−14 A, high on/off ratios in the order of 108, and a steep slope subthreshold swing of 79 mV dec−1 could be achieved at 77 K. These enhancements strongly indicate that the previously reported high off-state current was originated from interfacial defects formed at the metal–Te contact interface. Although further studies concerning this interface are still necessary, the findings herein demonstrate that the major obstacles hindering the use of Te for ultrathin p-channel device applications can be eliminated by proper process optimization.
New conceptsDeveloping an atomic layer deposition (ALD) technique of 2D tellurium (Te) is rarely reported because of the fundamentally low reactivity of the precursors. Therefore, reducing the thickness of ALD Te films has been difficult, making the formation of electrically suitable ultrathin Te very challenging. We report a novel Te ALD process combined with a TeOx seed layer and Al2O3 passivation to detour the limitations of p-type Te semiconducting materials. Generally, ALD Te shows a two-step growth stage during deposition, which is faster at the initial stage and slower at the later stage. The TeOx seed layer aids in forming a stable ultrathin film. As a result, a p-type Te field-effect transistor exhibits less than 23 mV hysteresis and a high field-effect mobility of 33 cm2 V−1 s−1 after proper channel thickness modulation and passivation. Additionally, systematical temperature dependent analysis was carried out using high quality Te, which strongly indicates that the previously reported high off-state current originated from interfacial defects formed at the metal–Te contact interface. These results provide new insights into forming 2D Te using ALD and demonstrate that the major obstacles hindering the use of Te for ultrathin p-channel device applications can be eliminated by proper process optimization. |
The natural evolution of these technologies requires smarter interconnections, including reconfigurable interconnect and logic functions in BEOL or bridges. Various materials, such as transition metal dichalcogenides (TMDCs), oxide semiconductors, and graphene, have been studied for the low-temperature integration of logic devices that can be incorporated into heterogeneous or multilayer chip systems. For these applications, new channel materials must be deposited and processed at low fabrication temperatures to minimize their influence on existing chips or devices.12 So far, various n-type semiconductors, including indium gallium zinc oxide (IGZO), zinc oxide (ZnO), and molybdenum disulfide (MoS2), have been proposed as new channel materials with reasonably satisfactory performances.13–19 However, their counterpart p-type semiconductors with comparable performances are still a missing link and make complementary circuit design difficult. Thus, high-performance p-type inorganic semiconductors, which can be deposited on arbitrarily shaped three-dimensional surfaces, became one of the most wanted materials for future electronics.
Tellurium (Te), a material that belongs to the chalcogenide family, exhibits a high hole mobility owing to the hole pockets located near its valence band maxima.20 Additionally, Te films comprising multiple one-dimensional (1D) Te helical chains, composed of covalently bonded Te atoms, have been constructed utilizing van der Waals interactions.21 In the bulk state, Te is a narrow-bandgap material (0.35 eV). Te has been studied for thermoelectric applications owing to its high electrical conductivity and low thermal conductivity, as well as for photoelectric applications, piezoelectric effect and current-induced spin polarization.22–28 Additionally, Te is being studied for various applications as a two-dimensional (2D) material across different fields.29,30
Recently, Te has been investigated for field-effect transistor (FET) applications owing to its high mobility and air stability, despite its narrow-bandgap, which can induce a high off-current.25,31–33 An initial study was reported using 2D Te flakes obtained using exfoliation or solution synthesis.32,34,35 Various large-scale Te processes have been explored, especially targeting to obtain sub-10 nm Te because the bandgap of Te increases at sub-10 nm thickness. However, for thinner Te, large hysteresis, which is caused by an increased portion of trap at thinner film sizes, has become a major showstopper for device applications.36–41 Various studies have been conducted to reduce defects in Te channels using atomic layer deposition (ALD) and surface treatments. However, thickness reduction of ALD Te films has been difficult owing to the low reactivity of the precursors, so the formation of electrically suitable ultrathin Te remains very challenging.42
In this study, we successfully demonstrated the deposition of Te pFETs with ultrathin ALD Te (4.7 nm) on a 4-inch wafer at low temperatures (<200 °C), resulting in a high-performance Te channel layer with minimal hysteresis. The lowest hysteresis value ∼23 mV reported so far, a high on/off ratio (108), an excellent subthreshold swing of 79 mV dec−1, and an ultralow off-current (10−14 A) at 77 K were obtained. Furthermore, we identified that the high off-current observed in previous studies is primarily due to the interfacial defects formed at the metal–Te contact region. Our findings pave the way for the development of high-performance Te pFETs, which can be a breakthrough for various complementary circuit applications in heterogeneously integrated systems.
2Te(SiMe3)2 + Te(OEt)4 → 3Te + 4Me3Si-OEt | (1) |
During the ALD process, a 10 s hold time was incorporated after each precursor cycle to provide sufficient reaction time for the low-adhesion precursors, particularly Te ethoxide, which has a low vapor pressure. Thus, our ALD process comprised a BTMS-Te dose–hold–purge and a Te ethoxide dose–hold–purge for each cycle. Finally, after the ALD process, 10 nm Al2O3 was deposited as a passivation and oxygen scavenging layer.
In the region having the TeOx seed layer, the presence of sufficient nucleation sites facilitated the surface reactions between BTMS-Te and TeOx. Once BTMS-Te was adsorbed on the seed layer, Te ethoxide reacted with the surface reactants, resulting in the formation of Te films. In contrast, no noticeable Te deposition was observed in the bare silicon region because of the poor adsorption of BTMS-Te on the silicon surface, matching with the observations shown in Fig. 1(b) (and Fig. S1 of the ESI†). The stable and reproducible selective deposition of Te indicates that the presence of the TeOx seed layer is a critical factor in providing sufficient nucleation sites for the initial growth stages, enabling the selective deposition process.
To emphasize the selective deposition characteristics, ALD of Te was performed on a glass substrate to visually demonstrate selective deposition. First, a TeOx seed layer was deposited and patterned. Subsequently, ALD of Te was performed. As the number of deposition cycles increased, the color contrast became increasingly evident, as shown in Fig. 1(c).
The thickness and surface roughness of Te layers shown in Fig. 1(b) were analyzed using atomic force microscopy (AFM) (Fig. 1(d) and Fig. S2 of the ESI†). The thickness of the TeOx seed layer is 2 nm, and the total thickness of the Te layer including the seed layer linearly increases from 4.7 nm to 9.8 nm after 20 and 160 cycles of ALD. The average growth per cycle (GPC) is ∼0.48 Å, which is similar to the value reported in the previous work.42 The root-mean-square (RMS) roughness values measured via AFM increase from 0.47 nm at 20 cycles to 1.43 nm at 160 cycles.
X-ray photoelectron spectroscopy (XPS) analyses were performed at various stages of the Te deposition (after TeOx, Te/TeOx, and the Al2O3 passivation layer/Te/TeOx) to investigate the oxidation state of Te using the Te4+ state (Fig. 1(e) and Fig. S3 of the ESI†). The TeOx seed layer exhibited the highest Te4+ content, with a Te:O ratio of 1:1.48. The Te deposited on the seed layer exhibited a reduction in the oxidized Te portion, that is, a lower Te4+ ratio. Highly intrinsic Te was observed after passivation. The reduction of Te4+ states after passivation indicates that oxygen from the Te layer was absorbed into the Al2O3 layer during the ALD process at 150 °C. The oxygen scavenging effect of the ALD process is well-known; however, this process was particularly effective to the ALD deposited Te owing to its fundamental nanometer level controllability.37,38,44 The depth profile of the atomic components of the Al2O3 passivation layer/Te/TeOx stack showed the presence of a Te layer in the middle of the film stack with a very low oxygen concentration, confirming the XPS analysis results (Fig. S4 of the ESI†).
Single-crystal Te comprises helical Te chains bonded by van der Waals forces in a hexagonal lattice, as shown in Fig. 2(a). Cross-sectional high-resolution transmission electron microscopy (HR-TEM) was used to investigate the crystalline structure of the Al2O3 passivated Te film at the atomic level (Fig. 2(b)). As illustrated in Fig. 2(c), the presence of hexagonal Te was verified within the Te crystal domain, which is characterized by a lattice spacing of approximately 3.26 Å. The corresponding fast Fourier transform (FFT) pattern also confirms the highly crystalline structure with a bright sharp diffraction pattern in the yellow circle.
Fig. 2 Crystal structure analysis of Te at the atomic level. (a) Structure of hexagonal Te. (b) Cross-sectional HR-TEM image of the Al2O3 passivation layer/4.7 nm Te/TeOx/Al2O3 gate dielectric stack. (c) Enlarged image of the white box in (b), highlighting the hexagonal Te structure with a d-spacing of 0.326 nm at the (101) plane; the inset image shows the FFT pattern and the yellow circled pattern indicates the (101) plane.35 |
Fig. 3(a) and (b) shows the schematic structure and the top-down SEM image of the Te pFET. Further details of the device fabrication processes are provided in the Methods section and Fig. S5 of the ESI.† The buried-gate structure is used to minimize the influence of source/drain underlapping. The thickness of the Al2O3 gate dielectric deposited on the buried-gate electrode is 12 nm (equivalent oxide thickness (EOT) = 5.2 nm). The Te channel thicknesses varied from 4.7 nm to 9.8 nm. To emphasize the large-scale process integration capability, devices fabricated on a 4-inch Si wafer are shown in Fig. 3(c). For the statistical analysis, at least 25 devices are measured for each thickness group. Typical Te pFETs show a huge hysteresis as shown in Fig. 3(d), ranging from 1 V at 160 cycles to 2.81 V at 20 cycles. Since hysteresis hinders proper circuit operation, it is crucial to minimize the hysteresis for practical applications. However, previously reported Te pFETs still showed a significant amount of hysteresis even after passivation. In our work, we were able to achieve near hysteresis-free transfer characteristics for a 4.7 nm Te channel case, as shown in Fig. 3(e). After the passivation, due to the oxygen scavenging effect by the TMA precursor during the Al2O3 passivation process, the hysteresis values of 4.7 nm Te devices substantially decreased by 128 times, from 3000 ± 53 mV to 23 ± 1.1 mV. The Te thickness dependence of hysteresis reduction indicates that the hysteresis is indeed related to oxygen-induced defects, which were more effectively eliminated at the thickness below a certain diffusion limit (Fig. 3(f) and Fig. S6 of the ESI†). For the devices showing the near hysteresis-free operation, the interface defect density was reduced to 2.56 × 1012 cm−2 from 8.08 × 1012 cm−2, after the passivation for the 4.7 nm Te case. Fig. 3(g) compares the relative differences between the hysteresis of our device and that of previously reported Te pFETs. The hysteresis values of prior works shown in Fig. 3(g) were estimated from the published data, normalized by the EOT. This comparison clearly shows that the hysteresis could be drastically reduced by using the ALD process with the passivation, which could be more effective for thinner Te cases.
As the Te film thickness decreased, the optical bandgap, which is extracted from the absorption spectra, increased as expected, and the off-current decreased owing to the increase in the Schottky barrier height (SBH) at the source/drain contact (Fig. S7 of the ESI†). Due to the increment in the bandgap for thinner Te channels, the on/off ratio increased rapidly from 1.5 × 103 to 6.8 × 104. Thus, the device operation becomes increasingly stable with thinner Te channels. The hole mobility rapidly decreased from 96 ± 2.1 cm2 V−1 s−1 at 9.8 nm to 33.2 ± 1.4 cm2 V−1 s−1 at 4.7 nm (Fig. 3(h)). The lower hole mobility with a larger bandgap is an intuitively correct trend. Thus, the higher mobility values reported in the literature may be related to greater Te channel thicknesses.36,39,42 The hole mobility of 33.2 ± 1.4 cm2 V−1 s−1 for 4.7 nm Te is still a considerably high value compared with those of other p-type semiconductor materials of comparable thickness. The subthreshold swing also improved to 0.44 V dec−1 for a 4.7 nm Te channel from 0.98 V dec−1 for a 9.8 nm Te channel, whereas the threshold voltage (Vth) increased to −1.35 V from −0.37 V (Fig. 3(i)). Even though the substantial hysteresis reduction for the 4.7 nm Te pFET is an important process for practical device applications, the threshold voltage over −1 V is still a technical concern; therefore, further study is necessary to determine the appropriate method to modulate the Vth value to ensure the compatibility of the Te pFET with silicon CMOS technology. The electrical characteristics of the Te pFETs were analyzed in detail over a range of operating temperatures from 77 to 300 K to further investigate the origin of high off-current, high Vth, and hysteresis (Fig. 4(a)). Al2O3 passivated devices with a 4.7 nm Te channel are used for this study. As the temperature decreased, both on current and off current decreased gradually, but the off-current decreased much more abruptly. As a result, the on/off ratio was improved from 6.8 × 104 at 300 K to 2.7 × 108 at 77 K. At 100 K, the off-state current decreased below the sub-picoampere level, indicating that the device characteristics, particularly the subthreshold region observed at temperatures above 150 K, are primarily dominated by the high-temperature-activated diffusion current. Fig. 4(b) shows that the field-effect mobility decreased to 13.2 cm2 V−1 s−1 at 77 K owing to lower carrier injection, which is induced by high SBH at low temperatures. These are the typical behaviors of metal–oxide–semiconductor field-effect transistors (MOSFETs) having direct metal–semiconductor contacts, that is, the Schottky barrier FETs (SBFETs).45,46 When the thickness of Te decreases to a few nanometers, the metal–Te contacts become a larger portion of current conduction, resulting in the formation of SBFETs. In the case of SBFETs, the mobility values extracted for low temperature cases have a strong series resistance component due to the thermally activated defects. Thus, the actual mobility value of Te FETs would be higher than the values shown in Fig. 4(b).
The subthreshold swing of Te pFETs was reduced to 79 mV dec−1 at 77 K from 440 mV dec−1 at 300 K (Fig. 4(c)). The significant swing reduction as a function of temperature confirms that additional current components activated at higher temperatures dominate the subthreshold region. We assume that the defects mediating the higher off current are present near the Schottky barrier region because the injection current via these defects can be strongly influenced by the temperature. Interestingly, both the on-current and the off-current were strongly modulated by the drain bias at high temperatures, as shown in Fig. 4(d). This is significantly different from the typical characteristics of a silicon long channel MOSFET where the only on-current is modulated by the drain bias. Again, these abnormal behaviors can be explained if the Te pFET is an SBFET where the effective Schottky barrier height is modulated by the drain bias. Then, the strong Vd dependence of the on- and off-currents can be attributed to the field-induced current injection via the defect sites near the metal–Te contact. As expected from our assumption, because these defect sites can be deactivated at low temperatures, the influence of drain bias on the off-current decreased in the low temperature cases (Fig. 4(e)).
Based on the device operation scheme discussed above, we analyzed the transport characteristics of the Te pFET using the SBFET model.43 The SBH between Ni and Te was determined using the reverse-bias thermionic emission equation47 as follows:
(2) |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nh00339j |
This journal is © The Royal Society of Chemistry 2024 |