Mengyuan
Zhao
a,
Jiang
Wu
a,
Fanxuan
Zeng
a,
Zhi
Dong
a,
Xinyi
Shen
a,
Zan
Hua
*b and
Guangming
Liu
*a
aDepartment of Chemical Physics, Key Laboratory of Surface and Interface Chemistry and Energy Catalysis of Anhui Higher Education Institutes, Hefei National Research Center for Physical Sciences at the Microscale, University of Science and Technology of China, Hefei, Anhui 230026, China. E-mail: gml@ustc.edu.cn
bThe Key Laboratory of Functional Molecular Solids, Ministry of Education, Department of Materials Chemistry, School of Chemistry and Materials Science, Anhui Normal University, Wuhu, Anhui 214002, China. E-mail: zanhua23@ahnu.edu.cn
First published on 4th April 2024
Efficient interactions between an adhesive and a substrate surface at the molecular level are the basis for the formation of robust adhesion, which substantially relies on interfacial wetting. However, strong adhesives usually improve cohesion but compromise interfacial properties. Herein, we have reported a kind of robust supramolecular adhesive based on the outstanding mobility and interfacial wettability of adhesive precursors. In situ fast photopolymerization endows supramolecular adhesives with more outstanding adhesion for both smooth and rough surfaces in air and underwater in contrast to their counterparts from thermal polymerization. In addition to their low viscosity and high monomer concentration, supramolecular adhesive precursors without any organic solvents possess well-defined hydrogen bonding interactions. These superior properties consistently contribute to the wetting of the substrate and the formation of adhesive polymers with high molecular weights. This work highlights that enhancing interfacial wetting between an adhesive and a substrate is a promising route to achieving robust adhesion.
The main ingredients of adhesives are usually composed of either polymers, or monomers and pre-polymers which can form polymers. For example, pressure-sensitive adhesives (PSAs) as a family of polymers achieve instantaneous adhesion to a variety of surfaces within short contact time and at low contact pressure.14–16 They basically rely on specific viscoelastic properties of polymers without undergoing any phase transitions or chemical reactions.17 The macroscopic properties of PSAs are determined by the molecular weight and chain entanglement of the polymers.18 Although previous work has investigated the effect of surface roughness on PSAs' adhesion behaviors thermodynamically,19 highly viscous polymeric adhesives make their penetration or wetting to the substrate kinetically slow under application conditions. The difficulty is also encountered for other hydrogel-based or hot-melt polymeric adhesives.20–24 As such, the application of polymer-based adhesives is seriously restricted especially for rough surfaces.
Alternatively, adhesives from low viscous monomers and pre-polymers could efficiently wet both smooth and rough surfaces. Subsequent in situ curing with a combination of superb interfacial wetting provides a feasible approach to the construction of strong adhesives.25–27 For instance, the commercial Super Glue consists of a series of cyanoacrylate monomers, presenting as liquids with high fluidity prior to use. Subsequently, anionic polymerization initiated by water in the environment leads to the formation of strong adhesives with an adhesion strength as high as 10 MPa.28 However, uncontrolled polymerization conditions make adhesives ineffective underwater or at high humidity.27,29 In contrast, photopolymerization through the radical process is much more robust, which is compatible with distinct aqueous conditions. The high efficiency of photopolymerization also enables us to achieve control over the reaction spatiotemporally, which is of great importance for fabricating transparent multilayer materials.30–33 The superb adhesion of these transparent materials is the basis for their widespread applications ranging from functional coatings and optical instruments to solar photovoltaic applications. It should be noted that photopolymerizable adhesives are different from photoswitchable adhesives. Some interesting work about photoswitchable adhesives shows that the reversible change in the polymer structure upon light irradiation gives rise to the change in adhesion.34,35 In contrast, photopolymerizable adhesives undergo in situ efficient polymerization from the monomer to the polymer for achieving adhesion. Yet, it is still challenging to construct outstanding photo-polymerized adhesives with strong adhesion for both smooth and rough surfaces.
Recently, nucleobase-containing adhesives have attracted a lot of attention,36,37 as they are capable of forming efficient bonding with various substrates through multiple supramolecular interactions, including hydrogen bonding, metal coordination, hydrophobic interactions, and so on. Herein, we have reported a new strategy for achieving strong adhesion for both smooth and rough surfaces in air and underwater by taking full advantage of interfacial wetting properties and supramolecular interactions of nucleobases (Scheme 1). Supramolecular adhesive precursors without any organic solvents have well-defined hydrogen bonding interactions, presenting good mobility and interfacial wettability. In situ fast photopolymerization enables us to fabricate supramolecular adhesives with more outstanding adhesion both in air and underwater in contrast to their counterparts from thermal polymerization. The low viscosity and high monomer concentration of supramolecular precursors not only facilitate the wetting of the substrate, but also are beneficial for the formation of adhesive polymers with high molecular weights. The advantages of current supramolecular adhesives are applicable to both smooth and rough surfaces of different materials such as poly(tetrafluoroethylene) (PTFE), poly(methyl methacrylate) (PMMA), poly(ethylene terephthalate) (PET), steel, and ceramics. This work demonstrates the significance of interfacial wetting for the formation of strong adhesion, opening up a unique avenue for designing robust adhesives.
![]() | ||
Scheme 1 Schematic illustration of the fabrication of strong adhesion for both smooth and rough surfaces in air and underwater. |
Since the homopolymer PnBA is not sticky enough to be used as an adhesive, thymine-containing monomer, 4-((3-(thymidin-1-yl)propanoyl)oxy)butyl acrylate (TAc), was prepared and copolymerized to tackify the photo-polymerized adhesives (Scheme S1, Fig. S3 and S4†).38–40 Although thymine typically forms hydrogen bonds with the complementary nucleobase adenine, thymine–thymine non-complementary hydrogen bonding is often observed in the biological system as well such as the wobble region in tRNA recognition.41 Initially, the hydrogen bonding interactions of TAc were characterized by using 1H NMR spectroscopy (Fig. 1a). By using the external reference method, we investigate the formation of hydrogen bonding between TAc monomers in the monomer mixtures of nBA and TAc without any solvents. With the molar ratio of nBA and TAc decreasing from 12:
1 to 3
:
1, the peak at 10.86 ppm assigned to the proton connected to N3 in thymine gradually shifts to 11.10 ppm, which can be caused by the formation of thymine–thymine hydrogen bonds (Fig. 1a). The protons involved in the formation of hydrogen bonds in thymine give rise to a decrease in electron density, displaying the low-field shift. Meanwhile, the proton at 7.87 ppm attributed to the thymine also presents a gradual increase with the increase in the molar ratio of TAc in the supramolecular mixture. In stark contrast, no obvious changes were observed for other protons, which are far from the hydrogen bond-forming moieties (Fig. S5†). Collectively, these results illustrate that efficient hydrogen bonding for TAc was formed in the supramolecular mixture.
Furthermore, a series of supramolecular copolymers PLx−y were obtained after photoirradiation for 5 min, in which x and y represent the molar ratio between nBA and TAc, respectively (Scheme S2†). The UV-vis spectra of the supramolecular mixtures of nBA and TAc monomers with and without the photoinitiator were measured. The results show that the supramolecular mixtures without the photoinitiator have low absorbance over the wavelength of 300 nm (Fig. S6†). In contrast, with the addition of 1 wt% of the photoinitiator, a new peak of absorption was observed at around 350 nm. Notably, the UV-vis measurements were conducted with the supramolecular mixtures without solvent in a cuvette of 1 mm optical length, which is over 100 times thicker than that of the formed adhesive. Therefore, UV-irradiation at 365 nm can efficiently pass through the supramolecular mixtures to form adhesives. As shown in Fig. 1b, Fourier transform infrared (FT-IR) spectra of the copolymers show the full disappearance of the carbon–carbon double bond stretching vibration at 1650–1620 cm−1 for all copolymers. Therefore, high conversions for all copolymers from PL12−1 to PL3−1 were achieved. In addition, the absorbance at 1675 cm−1 for CO stretching vibration of amide presents a gradual increase from PL12−1 to PL3−1, suggesting that more TAc monomers were copolymerized in the copolymers. Thermal properties of the resulting copolymers were characterized by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). All attained copolymers display good thermal stability with decomposition temperatures over 318.9 °C (Fig. S7†). The DSC curves of all copolymers showed a single glass transition temperature (Tg) ranging from −32.1 °C for PL12−1 to −3.4 °C for PL3−1, indicating that random copolymers were formed (Fig. 1c). The increase of thymine in the copolymers leads to a linear increase in Tg, which should be due to the hydrogen bonding between thymine (Fig. S8†).
To further unravel the reason for the strong adhesion of photopolymerized supramolecular adhesives, thymine-containing copolymers were also prepared through thermal polymerization initiated by 2,2′-azobis(2-methylpropionitrile) (AIBN) in N,N-dimethylformamide (DMF) solution (Scheme S3†). Copolymers from PT12−1 to PT3−1 produced through thermal polymerization have the same chemical compositions as copolymers from PL12−1 to PL3−1 through photopolymerization. Meanwhile, the thermal properties of the copolymers present no discernible difference for the copolymers with the same chemical compositions from either photo or thermal polymerizations (Fig. S10–S12†). Intriguingly, the shear strengths of copolymers from PT12−1 to PT3−1 are 3.4–33.3 times lower than those of photopolymerized copolymers from PL12−1 to PL3−1 in air (Fig. 2a). Since all the copolymers possess hydrophobicity with water contact angles over 90° (Fig. S13†), they are also suitable for use as underwater adhesives. Likewise, the photopolymerized adhesives present 2.5–7.8 times stronger adhesion than adhesives from thermal polymerization underwater (Fig. 2b). Interestingly, the supramolecular adhesives still present strong adhesion when formed in acidic water. The adhesion properties of PL3−1 were tested in solutions at a pH of 3.0 and 5.0 respectively. The results showed that both samples maintained a high adhesion strength of 2.45 ± 0.42 MPa at a pH of 5.0 and 2.21 ± 0.04 MPa at a pH of 3.0 (Fig. S14†). We further tested the contact angle of the PL3−1 precursor on glass immersed into aqueous solutions at a pH of 3.0 and 5.0. The results showed that the precursors maintain good hydrophobicity, as the supramolecular precursors and adhesives mainly consisted of hydrophobic nBA. Therefore, it is difficult for the acidic aqueous solution to disrupt the hydrogen bonds of thymine, contributing to strong adhesion.
Although both photo and thermal polymerization generate copolymers with substantially the same chemical compositions and thermal properties, their different molecular weights and wetting to substrates are surmised to result in remarkably distinct adhesive properties. In contrast to the copolymers from PT12−1 to PT3−1 (Fig. S15 and Table S1†), the photopolymerized copolymers are not capable of being dissolved in DMF for size exclusion chromatography (SEC). Considering that the photopolymerization is conducted without solvents, a high monomer concentration is favorable for forming polymers with high molecular weights. Additionally, the preorganized non-complementary H-bonds between TAc monomers are favorable for the intermolecular and intramolecular interactions, limiting their solubility in DMF. More importantly, the wetting of adhesives to substrates is of significance for the formation of robust adhesion. If two transparent substrates were bonded with adhesives uniformly, high transmittance was observed owing to the lack of holes or defects for light scattering. As shown in Fig. 2c, a high transmittance of 90% from 400 to 800 nm was observed for PL3−1 bonded glass slides. In contrast, the PT3−1 bonded glass slides only give a low transmittance of ca. 70% (Fig. 2c). High viscosity of the PT3−1 copolymer limits its efficient wetting to the glass slides, leading to the formation of minor holes or defects (Fig. S16†).
The microscopic wetting of the supramolecular adhesive PL3−1 to the glass substrates was further investigated. The scanning electron microscope (SEM) image shows that a thin and uniform layer of adhesive was formed between two glass slides (Fig. 2d). The enlarged image indicates that the adhesive has an average thickness of ca. 6 μm and is closely attached to both substrates without undulation. Furthermore, we have found that the monomer mixture of precursors has good wetting on the glass substrate with a contact angle of 12° ± 4°, demonstrating excellent wetting. Taken together, the low viscosity and high concentration of the monomer mixture enable efficient wetting to the substrate and fast polymerization, achieving robust adhesion.
Surface roughness of the glass was first studied and evaluated by using SEM. The representative SEM image for the rough glass shows many irregular humps and holes ranging from several to tens of micrometers in size (Fig. 3a). Four kinds of rough glass slides were obtained from commercial suppliers, representing different average surface roughnesses (Fig. S17†). In order to compare the adhesion on different rough substrates, the average surface roughness of glass was further quantitatively studied by using an optical profilometer.42 As shown in Fig. 3b, many protrusions and pits with depths from −7.2 to 5.7 μm were randomly distributed on the rough glass. The average surface roughness (Rsa) of the substrate as shown in Fig. 3b is 1.64 μm ± 0.14 μm. Four different rough glasses further studied have Rsa values of 0.93, 1.06, 1.37, and 1.64 μm, respectively. The adhesion of both PL3−1 and PT3−1 adhesives was explored on different rough surfaces by bonding with a smooth glass (Fig. 3c). The PL3−1 adhesive is capable of achieving strong adhesion over 3.0 MPa on rough surfaces irrespective of the surface roughness. Specifically, a slight decrease in shear strength was observed from 3.7 MPa for the glass with a Rsa of 0.93 μm to 3.0 MPa for that of 1.64 μm. Collectively, the supramolecular adhesive precursor with low viscosity enables efficient wetting to the rough surfaces (Fig. S18†), generating strong bonding through the in situ photopolymerization. In contrast, about 3 times lower shear strengths from 1.06 to 1.34 MPa were observed for the PT3−1 adhesive. It should be caused by the poor wetting of the highly viscous PT3−1 adhesive, giving rise to the poor contact between the adhesive and the rough substrate.
The surface of the rough substrate after the shear test was further studied with SEM imaging as shown in Fig. 3d and e. For the rough glass with a Rsa of 1.64 μm, the rough surface bonded with PL3−1 presents wrinkles, which should be due to the fracture of the adhesive after the shear test (Fig. 3d). By contrast, the rough surface can still be distinguished when using the adhesive PT3−1, suggesting poor contact between the adhesive and the substrate. More importantly, the supramolecular adhesive PL3−1 is also capable of bonding two rough substrates with a shear force as high as 300 N (Fig. 3f). The adhesion strength is ca. 3.0 MPa, which can be due to the excellent wetting of the adhesive to the substrate. Indeed, the bonded area was optically transparent (Fig. S19†), indicating that both the rough surfaces were filled with the adhesive homogeneously.
Therefore, the low viscous supramolecular adhesive precursor successfully wet the rough substrates, giving rise to the formation of robust adhesion based on highly efficient photopolymerization.
Intriguingly, the underwater shear strengths of the supramolecular adhesive PL3−1 are all over 1.8 MPa for the glass substrates with different roughnesses (Fig. 4a). For the surface with a Rsa of 0.93 μm, the adhesion strength is as high as 2.19 ± 0.06 MPa. When the roughness of the substrate increases, a slight drop in the adhesion strength is observed. By contrast, the adhesive PT3−1 from thermal polymerization only gives adhesion strength less than 0.6 MPa. The wettability and the adhesive force of the PL3−1 precursor were studied to unveil the mechanism for strong underwater adhesion. As shown in Fig. 4b, the underwater contact angle (CA) of the PL3−1 precursor was between 85° and 135° on glass slides with different roughnesses. These results indicate that the wetting of the PL3−1 precursor can repel the trapped water in the cavity on the rough glasses.
Similar to apparent contact angles, the microscopic adhesive force explicitly displays the adhesion between the substrate and the supramolecular adhesive precursor, relating to the repellency of the intimate interfacial water layer. Fig. 4c shows that the glass slide with a Rsa of 1.64 μm was approaching the PL3−1 precursor droplet with a volume of ca. 10 μL following the subsequent retraction. The PL3−1 precursor liquid was largely stretched and broken from the middle, indicating that the adhesive force of the PL3−1 precursor liquid to the substrate is large (Video S1†). The measured adhesive forces are all about 12.0 μN for different rough surfaces (Fig. 4d). As all the droplets were stretched to break from the middle, the actual adhesive force should be greater than the measured value. Collectively, the PL3−1 precursor of the supramolecular adhesive possesses strong adhesive forces for different rough glasses. Based on the spontaneous wetting and outstanding underwater adhesion, the hydrophobic PL3−1 precursor with low initial viscosity is efficient for the repellency of interfacial water, which lays the foundation for the formation of strong underwater adhesion on rough surfaces. Therefore, in situ construction of supramolecular adhesives through photo-polymerization is able to resolve the problem of conventional underwater polymer adhesives.
The adhesion of the supramolecular adhesive PL3−1 on different rough substrates was further investigated (Fig. 5b). Different substrates were abraded to form rough surfaces, which were analyzed by using SEM (Fig. S20†). Strong adhesion was achieved on these rough substrates, displaying adhesion strengths over 1.0 MPa in air. Only a slight drop in the adhesion strength was observed when the adhesive PL3−1 was formed underwater (Fig. 5b). The fast and efficient bonding formed by the supramolecular adhesive PL3−1 was demonstrated by instantly repairing a leaking water pipeline with the rough surface (Fig. S21†). In contrast, leakage is still observed when using PT3−1 under identical conditions. Meanwhile, the bonded sample between glass and steel with the supramolecular adhesive PL3−1 can sustain a weight of 2 kg underwater for over 1 h, whereas it undergoes adhesive failure for PT3−1 in less than 5 min (Fig. S22†).
The adhesive forces of the PL3−1 precursor on different rough surfaces were also measured, showing high adhesive force over 10.2 μN (Fig. 5c). All the PL3−1 precursor droplets were stretched to break from the middle, demonstrating strong adhesive force for different rough surfaces underwater. Besides the strong adhesive force, high mobility of the PL3−1 precursor also enables efficient wetting to the substrate and the repellency of the interfacial water layer. The photopolymerized supramolecular adhesive is a strong and efficient adhesive underwater, outperforming many polymeric-based underwater adhesives (Fig. 5d).8,48–53 Thus, a low viscous supramolecular precursor provides us with a straightforward way to fabricate robust underwater adhesion by exploiting spontaneous wetting.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4sc01188k |
This journal is © The Royal Society of Chemistry 2024 |