Congcong
Zhang‡
a,
Minghui
Shi‡
a,
Ning
Yu
a,
Bowen
Zhang
*ab,
Feng
Han
*a and
Chengxia
Miao
*a
aKey Laboratory of Low-Carbon and Green Agriculture Chemistry in Universities of Shandong, College of Chemistry and Material Science, Shandong Agricultural University, Tai'an, Shandong 271018, P. R. China. E-mail: fenghan@sdau.edu.cn; chxmiao@sdau.edu.cn
bDepartment of Chemistry, Texas A&M University, College Station, Texas 77843, USA
First published on 28th October 2024
A series of single-component nickel catalysts (L1-NiBr2/L2-NiBr2/L3-NiBr2) with tetradentate aminopyridine ligands are presented, which exhibit excellent capabilities and selectivity for the synthesis of cyclic carbonates from epoxides and carbon dioxide. A green crystal of L1-NiBr2 was obtained in CH3CN, and the ligand adopted a cis-α conformation in the complex. The conversion of styrene oxide could reach 98%, providing 100% selectivity at 90 °C, 1 MPa CO2 pressure and 5 mol% of L1-NiBr2 under solvent-free conditions, while the yield and selectivity values were still as high as 92% and 99%, respectively, under 1 atm CO2 and 0.5 mol% of the catalyst at the same temperature. The catalysts also exerted efficient catalytic coupling reactions of terminal epoxides (90–98% yields of cyclic carbonates), except those bearing a long aliphatic chain under mild conditions. The catalyst exhibited excellent recyclability and stability, which were further proved through ICP to test the catalyst leaching, TGA and IR spectra. Moreover, the catalytic cycloaddition reaction mechanism was investigated using density functional theory (DFT) calculations.
Sustainability spotlightThe rapid increase in CO2 emission has had an adverse impact on the environment; therefore, developing sustainable chemical processes to transform CO2 into value-added chemicals is crucial. This study focuses on the production of efficient single-component nickel catalysts with tetradentate aminopyridine ligands and their application for transforming CO2 into cyclic carbonates. The investigation demonstrated that the developed nickel catalysts presented excellent bifunctional catalytic performance, stability and substrate scope under mild conditions, even in low catalyst amounts and atmospheric pressure of CO2 in the absence of solvent, which is industrially attractive for future applications. Our technologies align with the United Nations Sustainable Development Goals, particularly Goals 9, 12 and 13. |
A crucial challenge in the reaction between epoxides and CO2 is the development of suitable catalysts due to the high thermodynamic stability of CO2.6 To date, numerous catalytic systems, which usually contain both a Lewis acidic center to activate the C–O bond of the epoxide and a Lewis basic site that can be used as a nucleophilic reagent to open the epoxide ring, have been successfully synthesized, including organo-catalysts,7 metal complexes catalysts,8 organic frameworks9 and others, to catalyze the cycloaddition reaction.10 Among these active catalytic systems, metal-containing catalysts have attracted increasing attention due to their higher intrinsic Lewis acidity, lower catalyst loadings and lower reaction temperatures.11 However, most of them are binary catalytic systems, and Lewis bases are usually added as co-catalysts, such as DMAP (4-dimethylaminopyridine) or onium salts.8c,12 Consequently, considerable efforts to develop efficient one-component bifunctional metal catalyst systems have been proposed to promote cyclic carbonate synthesis without co-catalysts.
As a part of the metal complex, ligands play a pivotal role in developing bifunctional metal catalysts with high catalytic reactivity, and tetradentate nitrogen ligands have been proven efficient for various oxidation reactions, as well as the conversion of CO2.13 In view of this, a series of tetradentate aminopyridine-containing metal catalysts have been designed for the transformation of CO2.14 For example, various kinds of bifunctional zinc coordination compounds with tetradentate aminopyridine (N4) ligands have been proven efficient catalysts for the coupling reaction between CO2 and epoxides with a broad substrate scope under solvent-free conditions by Sun et al.14a Despite of this, the development of novel N4 bifunctional catalysts under milder conditions is still needed.
In order to achieve the goal, a more active metal center is of utmost importance to obtain high catalytic activity.15 Nickel (Ni) is inexpensive and earth-abundant, and nickel complexes usually exhibit distinct properties in small molecule activation chemistry and redox chemistry, such as functionalization of alkene and CO2.16 Moreover, nickel complexes have been rarely reported for direct coupling of CO2 with epoxides.17
Encouraged by this, metal complexes composed of nickel and N4 were synthesized, and their catalytic activity for the coupling of epoxides and CO2 to produce cyclic carbonates in the absence of co-catalysts have been evaluated (Scheme 1) and found to be efficient bifunctional catalysts without a co-catalyst. Moreover, a plausible mechanism for the coupling reaction was investigated by density functional theory (DFT).
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Fig. 1 ORTEP diagram of the nickel complex L1-NiBr2 (CCDC: 2307070). The hydrogen atoms are omitted for clarity in the metal complex. |
Entry | Cat. | t (h) | P (MPa) | Conv.b (%) | Yieldb (%) | Sel.b (%) |
---|---|---|---|---|---|---|
a Reaction conditions: 1 mmol styrene oxide (1a), catalyzed by 5 mol% of catalyst at 80 °C with solvent-free. b Determined by gas chromatography using biphenyl as the internal standard. c In CH3CN (2 mL). d 1 mol% of L1-NiBr2. e 3 mol% of L1-NiBr2. f 7 mol% of L1-NiBr2. | ||||||
1c | L1-NiBr2 | 8 | 2.5 | 95 | 94 | 99 |
2 | L1-NiBr2 | 8 | 2.5 | 98 | 98 | 100 |
3 | L1-NiBr2 | 4 | 2.5 | 99 | 98 | 99 |
4 | L1-NiBr2 | 2 | 2.5 | 99 | 98 | 99 |
5 | L1-NiBr2 | 1 | 2.5 | 98 | 98 | 100 |
6 | L1-NiBr2 | 0.5 | 2.5 | 86 | 78 | 91 |
7 | L1-NiBr2 | 1 | 1.5 | 98 | 98 | 100 |
8 | L1-NiBr2 | 1 | 1.0 | 98 | 98 | 100 |
9 | L1-NiBr2 | 1 | 0.5 | 92 | 88 | 96 |
10 | L1-NiBr2 | 1 | 0.1 | 59 | 57 | 97 |
11d | L1-NiBr2 | 1 | 1.0 | 51 | 50 | 99 |
12e | L1-NiBr2 | 1 | 1.0 | 96 | 94 | 98 |
13f | L1-NiBr2 | 1 | 1.0 | 98 | 97 | 99 |
14 | L1-NiCl2 | 1 | 1.0 | 85 | 79 | 93 |
15 | L1-NiI2 | 1 | 1.0 | 98 | 96 | 98 |
16 | L1-Ni(OAc)2 | 1 | 1.0 | 31 | — | — |
17 | L1-Ni(OTf)2 | 1 | 1.0 | 30 | — | — |
18 | L2-NiBr2 | 1 | 1.0 | 95 | 95 | 100 |
19 | L3-NiBr2 | 1 | 1.0 | 97 | 96 | 99 |
20 | L1 | 1 | 1.0 | 8 | — | — |
21 | NiBr2 | 1 | 1.0 | 22 | — | — |
When the reaction temperature decreased from 80 °C to 60 °C, the conversion of 1a and the yield of 2a reduced to 59% and 56%, respectively (Table S4,† entries 1–3). At the same time, the selectivity of the coupling reaction decreased from 100% and 95%, respectively. Increasing the reaction temperature from 80 °C to 90 °C, the conversion and the yield would not decrease, presenting the stability of this catalytic system at higher temperatures (Table S4,† entries 3 and 4). The impact of reaction time on the catalytic performance was next studied with 5 mol% of L1-NiBr2 as the catalyst at 80 °C under 2.5 MPa CO2 pressure (Table 1, entries 3–6). Gradually decreasing the reaction time from 8 to 1 h, all of the reactions gave complete conversion from 1a to 2a. The conversion and selectivity would be turned to 86% and 91%, respectively, when the reaction time is reduced to 0.5 h. Therefore, 1 h is a more appropriate reaction time for the coupling reaction.
To further investigate more economical reaction conditions, the effect of CO2 pressure was examined, and good activity could be observed (98% conversion of 1a and 98% yield of 2a) under 1 MPa CO2 (Table 1, entries 7 and 8). However, the conversions of 1a were 59% and 92%, accompanied by 57% and 88% yields of 2a, when the CO2 pressures were 0.1 and 0.5 MPa, respectively (Table 1, entries 9 and 10). Despite the lower conversions of 1a to 2a, both presented a satisfactory selectivity (97% at a CO2 pressure of 0.1 MPa and 96% at a CO2 pressure of 0.5 MPa) (Table 1, entries 9 and 10). As described in Table 1 (entries 8 and 11–13), the amounts of catalyst were investigated under the conditions of 1 MPa CO2 and 80 °C for 1 h with L1-NiBr2 as the catalyst. It could be found that 5 mol% of L1-NiBr2 was enough to catalyze the coupling reactions of CO2 with epoxides (Table 1, entry 8).
Then, the activities of several nickel complexes were assessed. Compared to L1-NiBr2, L1-NiCl2 was a little sluggish, and 2a was isolated in 79% yield, owing to a lower nucleophilicity of Cl− (Table 1, entry 14). Although the nucleophilicity of I− is stronger than Br−, L1-NiBr2 showed similar transformation and yield, which may be attributed to the steric hindrance effect of I− (Table 1, entry 15).19 However, 2a was not tested, providing 31% or 30% conversion of 1a by employing L1-Ni(OAc)2 or L1-Ni(OTf)2 as the catalyst, due to the bulky steric hindrance and weak nucleophilicity of OAc− and OTf− (Table 1, entries 16 and 17).20 Besides, 5 mol% of L2-NiBr2 or L3-NiBr2 was added into this coupling reaction system to evaluate the effect of the ligand on the catalytic performance under the conditions of 1 MPa CO2 and 80 °C for 1 h, which also presented satisfactory catalytic ability due to their analogous scaffold (Table 1, entries 18 and 19). The activity of L-NiBr2 would not be affected by the steric hindrance and electronic property of the ligands. That is to say, anion, as a nucleophilic reagent to open the epoxide ring, played an important role in the reaction. Considering L1 as a much cheaper ligand than the others, L1-NiBr2 was the optimized catalyst for the cycloaddition reaction between epoxides and CO2. When ligand L1 (5 mol%) or NiBr2 (5 mol%) was added separately for the cyclization reaction, the conversion of 1a was just 8% or 22% with no 2a tested in the same conditions (Table 1, entries 20 and 21). The results indicated that there were synergistic catalytic effects between L1 and NiBr2. After all, one of the optimized conditions is 1 MPa CO2 pressure and 80 °C for 1 h catalyzed by 5 mol% L1-NiBr2 under solvent-free.
In order to investigate milder and more commercial reaction conditions, the pressure of CO2 and the amount of catalyst have been explored. Based on the above-investigated conditions (Table 1, entry 8), the conversion of 1a was 95%, and the selectivity was about 100% after stirring at 80 °C for 8 h under 1 atm CO2 (Table 2, entry 1). Consequently, 92% conversion and 92% yield were still obtained when the amount of catalyst decreased to 1 mol% (Table 2, entry 2). With the extension of reaction time, there was no obvious assistance to improve the yield of 2a (Table 2, entry 3). In contrast, the conversion of 1a/yield of 2a could be increased from 65%/64% to 92%/91% accompanied by prolonging the reaction time from 8 h to 14 h when the amount of catalyst was 0.5 mol% (Table 2, entries 4 and 5). However, the conversion of 1a and the yield of 2a were still less than 80%, even at 80 °C for 24 h at 1 atm CO2 pressure, when the amount of catalyst reduced to 0.2 mol% (Table 2, entries 6 and 7). In conclusion, the investigated milder reaction conditions were 1 atm CO2 and 80 °C for 14 h with 0.5 mol% L1-NiBr2 as the catalyst under solvent-free conditions. It was worth noting that the catalytic system also exhibited great catalytic activity, providing 88% conversion and 85% yield by extending the amount of styrene oxide (1a) to 10 mmol (1.20 g) under the optimized conditions (Table 2, entry 8).
Entry | Amount of catalyst (mol%) | t (h) | Conv.b (%) | Yieldb (%) | Sel.b (%) | TON |
---|---|---|---|---|---|---|
a Reaction conditions: 1a (1 mmol), 80 °C, 1 atm CO2, solvent-free. b Gas chromatography is used to determine the conversion rate and yield of cyclic carbonates, with biphenyl as the internal standard. c 10 mmol styrene oxide (1a). | ||||||
1 | 5 | 8 | 95 | 95 | 100 | 19 |
2 | 1 | 8 | 92 | 92 | 100 | 92 |
3 | 1 | 12 | 96 | 94 | 98 | 94 |
4 | 0.5 | 8 | 65 | 64 | 99 | 128 |
5 | 0.5 | 14 | 92 | 91 | 99 | 182 |
6 | 0.2 | 12 | 46 | 46 | 100 | 230 |
7 | 0.2 | 24 | 76 | 74 | 98 | 370 |
8c | 0.5 | 14 | 88 | 85 | 97 | 170 |
The stability of catalyst L1-NiBr2 was investigated by recycling experiments using 1a (1 mmol) as the model substrate under 1 atm CO2 pressure at 80 °C for 14 h with no solvent added. After the first 14 h period, the yield of 2a was determined by gas spectroscopy, and the reaction mixture was then washed with anhydrous diethyl ether (5.0 mL) to remove 2a and 1a and dried. Subsequently, the system was directly added to another 1 mmol 1a to complete the next circulation. As listed in Fig. 2, this procedure could be repeated five times with almost no loss of its catalytic activity (the yields of 2a were 92%, 92%, 90%, 91%, and 91%, respectively). The ICP test recorded a 0.76% catalyst leaching in every recycling. The recycling experiments further proved that the catalytic system of L1-NiBr2 is stable and efficient for the coupling of CO2 and epoxides under mild conditions. It is worth noting that the stability of L1-NiBr2 could also be verified by the TGA (thermogravimetric analysis) and IR spectra, which exhibited almost no changes between before and after the cyclic experiment (Fig. S1 and S2†).
Entry | Epoxide | Product | Yielda,b (%) | Yielda,c (%) |
---|---|---|---|---|
a Isolated yield. b Reaction conditions: 1 mmol epoxide, 1 MPa CO2, 80 °C, 1 h, 5 mol% (relative to the epoxide) L1-NiBr2, solvent-free. c Reaction conditions: 1 mmol epoxide, 1 atm CO2, 80 °C, 14 h, 0.5 mol% (relative to the epoxide) L1-NiBr2, solvent-free. d 6 h. | ||||
1 |
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98 | 91 |
2 |
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95 | 92 |
3 |
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97 | 90 |
4 |
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91 | 95 |
5 |
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92 | 95 |
6 |
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92 | 95 |
7 |
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42(95d) | 35 |
8 |
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10 | 6 |
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Fig. 4 Energy profile for the conversion from the CoN4BrOCH2CH2Br intermediate (IM4) to the final product, ethylene carbonate (EC). The original L1-NiBr2 catalyst was selected to be the zero-energy scale to stay consistent with Fig. 3. The relative Gibbs free energies and the relative electronic energies (in parentheses) in kcal mol−1 are labelled. |
Footnotes |
† Electronic supplementary information (ESI) available: Crystal information of L1-NiBr2, part screening reaction conditions, NMR data and spectra of ligands and products and computational methods. CCDC 2307070. For ESI and crystallographic data in CIF or other electronic format see DOI: https://doi.org/10.1039/d4su00556b |
‡ These authors contributed equally. |
This journal is © The Royal Society of Chemistry 2024 |