Nitrate removal from water using a nanopaper ion-exchanger

Andreas Mautner *ab, Henry A. Maples a, Houssine Sehaqui c, Tanja Zimmermann c, Uxua Perez de Larraya d, Aji P. Mathew e, Chi Yan Lai f, Kang Li f and Alexander Bismarck *ab
aPolymer & Composite Engineering (PaCE) Group, Institute for Materials Chemistry & Research, University of Vienna, Währingerstr. 42, A-1090 Vienna, Austria. E-mail: andreas.mautner@univie.ac.at; alexander.bismarck@univie.ac.at
bPolymer & Composite Engineering (PaCE) Group, Dept. of Chemical Engineering, Imperial College London, South Kensington Campus, London, SW7 2AZ, UK
cApplied Wood Materials Laboratory, Empa – Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, CH-8600 Dübendorf, Switzerland
dCemitec, Polígono Mocholí, Plaza Cein 4, E-31110 Noain, Navarra, Spain
eDivision of Materials Science, Department of Engineering Sciences and Mathematics, Luleå University of Technology, S-97187 Luleå, Sweden
fDept. of Chemical Engineering, Imperial College London, South Kensington Campus, London, SW7 2AZ, UK

Received 26th May 2015 , Accepted 17th August 2015

First published on 17th August 2015


Abstract

Nitrates seriously affect drinking water quality. We herein present a process for the efficient removal of nitrates from water using a nanopaper ion-exchanger, which can be operated in flow-through conditions. The nanopaper ion-exchanger was produced from nanofibrillated cellulose obtained from fibre sludge, a paper-production waste stream, using a simple paper-making process. The cellulose nanofibrils were modified with quaternary trimethylammonium groups. The performance of these cationic nanopaper ion-exchangers was assessed with respect to their permeance and nitrate adsorption. Nitrates could be successfully captured onto the cationic nanopaper and thus rejected from contaminated water during dynamic filtration experiments. The ion-exchange nanopaper had adsorption capacities in the range of commercial available adsorbers but with the advantage of reduced contact time.



Water impact

Nitrates are a major fraction in fertilizers, utilized worldwide to increase crop yield. The accumulation of nitrates in the environment is problematic as it causes eutrophication and acidification. Additionally, high concentrations of nitrates in potable water cause adverse health effects and therefore, the removal of nitrates is of great importance. Currently this is done by approaches such as adsorption, reverse osmosis and biological denitrification, each of which exhibits particular drawbacks. We here present the development of ion-exchange nanopapers from a renewable material derived from an industrial waste stream – fibre sludge, a waste product of the paper industry. Our method combines the advantages of membrane processes and an adsorbent resulting in effective adsorption and thus removal of nitrates in a continuous process.

Introduction

The accumulation of nitrates in fresh water constitutes a serious threat to human health.1,2 Most of the nitrates are derived from effluents of the agricultural industry, stemming from fertilizers and manure run-off,3 as well as leakage from septic systems, landfill leachate and unsafe disposal of untreated sanitary and industrial waste.4,5 NOx air stripping waste from air pollution control devices is a further source of nitrates.4 Due to the high water solubility of nitrates, via the process of seepage, nitrates are leached into ground water wells or rivers, which constitute the main sources of drinking water in most regions of our planet.6 Accordingly, apart from eutrophication processes,5 the contamination of drinking water is a big problem. Even though moderate nitrate concentrations, below 15 mg L−1, are not considered harmful to humans,7 higher concentrations may cause adverse health effects such as methemoglobinemia8 and the formation of carcinogenic nitrosamines in the human body.9 In due course, the concentration of nitrates in potable water must be limited and not exceed 50 mg L−1, as suggested by the WHO.10 This has already become a law, e.g. in the EU (Nitrates Directive (91/676/EEC)) and the United States.3 However, in regions with hot and dry climate, especially arid and semi-arid zones,5 these limits are already very hard to reach due to the extensive use of fertilizers and water shortage; hence, solutions to this problems are therefore urgently needed. Thus, in the field of water treatment operations for providing clean potable water, addressing nitrates is an important task.

Nowadays, the problem of high nitrate concentrations in potable water is usually addressed by chemical denitrification,11 often supported by (photo)catalytic processes.12 In addition, adsorbents,6,13 for instance ion exchange resins14 or renewable materials such as chitosan,15 reverse osmosis (RO)16 and nanofiltration (NF)17 as well as microbiological denitrification are used.18 Combining biological denitrification with membrane technology has led to the development of membrane bioreactors.19 Electroreduction and electrocoagulation20 as well as electrodialysis21 have also been used for the removal of nitrates. Some of these processes are already successfully commercialized. However, there are several drawbacks inherent in these processes. For example, adsorbent materials have to be applied batchwise and thus no continuous process is possible.4 Additionally, the problem of safe disposal of saturated adsorbent materials still poses problems.6 Efficient nitrate removal is possible by membrane operations such as RO and NF which are continuous operations, including back-wash procedures, which constitutes a big advantage.2,22 Yet, RO and NF membranes, unfortunately, suffer from an inherently low permeability and require pressures up to 50 bar, thus necessitating a lot of energy to achieve reasonable effectiveness in terms of water purification.23 In addition, most of these membranes are made from synthetic polymers, requiring solvents and chemicals during their manufacture,24 or ceramics, which have even higher energy requirements compared to polymer membranes.25 Membranes from natural resources, e.g. regenerated cellulose or cellulose derivatives, such as cellulose acetate, also require considerable amounts of chemicals, solvents and energy for their production.26

Nanopapers have been recently introduced as an alternative to synthetic polymers for use as membranes in tight aqueous ultrafiltration and organic solvent nanofiltration processes, providing the advantage of a clean and simple nanopaper production process.27 Nanopapers are produced from cellulose nanofibrils (CNF), i.e. cellulose fibrils with diameters in the nm range and lengths around single-digit μm, prepared by mechanical disintegration of pulp fibers from wood or agricultural residues, via a simple and scalable paper-making filtration process.28 However, even though nanopapers are used for aqueous ultrafiltration processes close to NF, the permeability of these membranes is relatively low and the rejection rates for ions are limited.27 Furthermore, nanopapers lack suitable functional groups for adsorption of nitrate ions.

In recent years, it was demonstrated that CNF are capable of adsorbing different kinds of ions, e.g. heavy metal ions or cationic dyes, via electrostatic interaction between functional groups and ions in static conditions.29,30 The introduction of certain functional groups, such as phosphates, acid or ammonium groups, greatly improved the amount of adsorbed ions.30,31 Since the production of CNF not necessarily requires chemicals or solvents, a natural renewable material is at hand, having the capacity to adsorb pollutants from aqueous solutions.32,33 It was recently demonstrated that ammonium functionalized cellulose has potential for the removal of nitrates from contaminated water.34,35 The introduction of quaternary ammonium groups onto CNF also tackles the problem of membrane fouling, which is a major concern in the field of membrane technology, since ammonium groups improve anti-fouling properties, due to increased hydrophilicity and positive charges.36

In this work, we combine the advantages of a natural adsorbent and membrane filtration processes for the development of a nanopaper ion-exchanger intended for the adsorption of nitrates in a continuous filtration process. We produced nanopapers using cellulose nanofibrils prepared from fibre sludge, a waste stream in the paper industry, functionalized with ammonium groups. These nanopapers were subsequently used to remove nitrate ions in a filtration process. The evolution of an adsorption material into a continuously working nanopaper ion-exchanger constitutes a step forward in tackling the problem of nitrate accumulation in water resources.

Experimental

Materials

Glycidyltrimethylammonium chloride (GTMAC), NaOH, KOH, HCl, KCl, AgNO3 and NaNO3 were purchased from Aldrich and used without further purification. Deionized water was used for permeance measurements.
Preparation of unmodified CNF. Unmodified nanofibrils were obtained from fibre sludge, using a method previously reported.32 The sludge was kindly provided by Processum AB (Domsjö, Sweden) and had a cellulose and hemicellulose content of 95% and 4.75%, respectively. Briefly, for the preparation of unmodified cellulose nanofibrils (CNF-0), the raw sludge was first immersed in distilled water at a consistency of 3 wt%, soaked for 2 h and then dispersed using a mechanical blender (Silverson L4RT, Chesham Bucks, England) at 3000 rpm for 10 min. Afterwards, the suspension was ground using an ultra-fine grinder (MKCA 6-3, Masuko Sangyo, Kawaguchi, Japan) to obtain unmodified CNF, herein termed CNF- 0.
Preparation of cationic CNF. Cationic CNF (CNF-A) were produced from the same sludge as CNF-0. The sludge was mechanically beaten and mixed with NaOH (3 wt%, 0.075 mol L−1). A suspension containing 5 wt% cellulose fibrils was obtained. For the modification of these fibrils, 250 mL of GTMAC (90% solution in water) was added to a suspension containing 200 g of sludge (dry weight). The reaction was carried out at 80 °C for 8 h under stirring. The reaction mixture was neutralized with hydrochloric acid (1 mol L−1), filtered and thoroughly washed with deionized water until neutral pH was achieved. The modified sludge was then dispersed in water at a consistency of 0.74 wt%, mixed for 10 min using an ultra-turrax (IKA T25, Staufen, Germany), and then disintegrated at room temperature in a microfluidizer (M-110EH, Microfluidics Ind., Worcestershire, UK) at a pressure of 1600 bar.

Characterization of cationic CNF

Determination of charge content by conductometric titration. The number of trimethylammonium chloride groups on the quaternized CNF was determined by conductometric titration of chloride ions using a method reported previously.37 To do so, 500 mg of CNF was titrated with a 10 mmol L−1 AgNO3 solution. The amount of trimethylammonium groups was calculated based on the volume of AgNO3 used, assuming the presence of one chloride counterion per trimethylammonium group.
Chemical composition by FT-IR. The Fourier-transformation infrared spectra of CNF were recorded using an FTS 6000 spectrometer (Portmann Instruments AG, Biel-Benken, Switzerland) with an Attenuated Total Reflectance (ATR) accessory. All spectra were recorded between 4000 and 600 cm−1 with a resolution of 4 cm−1 and 32 scans. The spectra were normalized with respect to the peak located at 897 cm−1 corresponding to the C–O–C stretching vibration at the β-(1–4)-glucosidic linkage of cellulose.
Determination of the zeta potential of CNF. The ζ-potential of CNF was determined using electrophoresis (Brookhaven ZetaPALS analyzer, Holtsville, USA). The ζ-potential was calculated from the measured electrophoretic mobility using the Smoluchowski equation. The measurements were conducted in 1 mmol L−1 KCl supporting electrolyte at a nanocellulose consistency of 0.25 mg mL−1 and a temperature of 20 °C.
SEM of CNF. CNF from a suspension at a consistency of 0.1% were deposited on a specimen holder, sputter-coated directly with a platinum layer of about 7.5 nm (BAL-TEC MED 020 Modular High Vacuum Coating Systems, BAL-TEC AG, Liechtenstein) in Argon as a carrier gas at 0.05 mbar. SEM was carried out using a FEI Nova NanoSEM 230 instrument (FEI, Hillsboro, USA) at an accelerating voltage of 5 kV and a working distance of 5 mm.
Specific surface area of CNF. Prior to surface area measurements, CNF-A were dried by supercritical drying.38 The BET surface area was determined according to a multipoint BET method by nitrogen physisorption on a surface area and pore size analyser (Coulter SA3100, Nyon, Switzerland).

Manufacturing of unmodified/cationic nanopapers

Nanopapers were produced according to a previously reported method.27,39,40 First, the initial consistency of cationic or unmodified CNF was adjusted to 0.3 wt% by water addition. This suspension was subsequently blended (Breville VBL065-01, Oldham, UK) for 2 min to produce a homogeneous CNF-in-water suspension. These suspensions were then vacuum-filtered onto a cellulose filter paper (VWR 413, 5–13 μm pore size, Lutterworth, UK) until a wet filter cake was formed. The wet filter cake was wet-pressed under a weight of 10 kg between blotting papers (3MM Chr VWR, Lutterworth, UK) for 5 min to further remove excess water. These wet filter cakes, which had a measured moisture content of approximately 85%, were then consolidated and dried in a hot-press (25-12-2H, Carver Inc., Wabash, USA) under a compression weight of 1 t for 1 h at 120 °C by sandwiching the wet filter cakes between fresh blotting papers and metal plates.

Hybrid nanopapers, consisting of mixtures of modified and unmodified CNF, were prepared by mixing and blending diluted suspensions of equal amounts of CNF-0 and CNF-A, respectively, at 0.3 wt%. No aggregation of oppositely charged CNF was observed. This was followed by filtering the hybrid-suspension mixture, pressing and hot-pressing as described above.

From both types of CNF and a mixture of them, nanopapers with grammages of 30 and 50 g m−2 (gsm) – corresponding to thicknesses of 30 and 50 μm, respectively – were prepared.

Characterization of nanopapers

ζ-potential of nanopapers. The ζ-potential of the modified, unmodified and hybrid nanopapers was measured as a function of pH using a SurPASS electrokinetic analyzer (Anton Paar, Graz, Austria). The nanopapers were characterized in an adjustable gap cell at a gap width of 100 μm. The electrolyte solution (1 mmol L−1 KCl) was pumped through the cell and the pressure steadily increased to 300 mbar. The pH was controlled by titrating 0.05 mol L−1 HCl and 0.05 mol L−1 KOH into the electrolyte solution. The ζ-potential was determined from the measured streaming current.
SEM of nanopapers. Nanopapers were placed on a specimen holder, sputter-coated directly with a platinum layer of about 7.5 nm (BAL-TEC MED 020 Modular High Vacuum Coating Systems, BAL-TEC AG, Liechtenstein) in Argon as a carrier gas at 0.05 mbar. SEM was carried out using a FEI Nova NanoSEM 230 instrument (FEI, Hillsboro, USA) at an accelerating voltage of 5 kV and a working distance of 4.8 mm.
Nanopaper permeance and nitrate adsorption performance. The performance of our nanopapers was evaluated by measuring the nanopaper permeance and nitrate adsorption. The nanopaper permeance was determined in a dead-end stirred cell (HP4750 Sterlitech, Kent, USA). Discs of nanopapers with a diameter of 49 mm were cut, soaked in deionized water for at least three days to ensure equilibration, and placed on a porous stainless steel plate. Deionized water was forced through the nanopapers at 20 °C using nitrogen at a head pressure of 0.2 MPa. The water permeance [L m−2 h−1 MPa−1] for the active filtration area (1460 mm2) was obtained by measuring the volume permeated per unit area per unit time.

The nitrate adsorption of our nanopapers was determined by passing a 5 mmol L−1 aqueous solution of NaNO3 (pH 5.8) through the nanopapers. The permeate was collected in fractions that enabled analysis using ion-chromatography; fractions of 2 to 20 mL were diluted by a factor of 10. The permeate fractions were analyzed using ion chromatography (882 Compact IC plus with 863 Compact Autosampler, Metrohm, Herisau, Switzerland). From the volume of each permeate fraction and its measured nitrate concentration, the mass of nitrate ions adsorbed per unit nanopaper area was calculated and plotted against the volume of permeate. Finally, the total weight and amount of rejected nitrate ions was determined and the ratio of the mass of adsorbed nitrate to the total mass of cationic CNF was calculated.

Results and discussion

Modification of CNF

Both modified and unmodified CNF were produced from fibre sludge, a waste product of the pulp and paper industry. Unmodified CNF were produced by mechanical grinding of sludge dispersed in water.32 For the production of cationic CNF functionalized with quaternary ammonium groups, the sludge was first modified with glycidyltrimethylammonium chloride (GTMAC) and then mechanically disintegrated, similar to a method previously reported.31,37,41 A scheme of the reaction procedure is shown below (Scheme 1).
image file: c5ew00139k-s1.tif
Scheme 1 Functionalization of CNF with quaternary ammonium groups.

The success of the reaction was confirmed by means of FT-IR-spectroscopy and conductometric titration. The presence of a new absorption band/shoulder at 1480 cm−1, corresponding to the methyl groups of the quaternized ammonium in the FT-IR spectra of cationic CNF, confirmed the introduction of the quaternary ammonium groups.31 The amount of ammonium groups grafted onto the cellulose fibrils, as determined by conductometric titration, was 0.38 mmol g−1. This corresponds to a DS of 0.07, which is in the range of DS reported before.31,37,41

Cationic modification will influence the surface charge of CNF; ζ-potential measurements (Fig. 1) showed that the surface charge reversed due to the presence of cationic ammonium groups. Unmodified CNF exhibit a negative ζ-potential between −4 and −21 mV over the whole pH range examined and a plateau around −20 mV at high pH, indicating that the surface is acidic as all dissociable functional groups are fully deprotonated.39 With decreasing pH, the ζ-potential increases due to the protonation of functional groups. The extrapolated isoelectric point (iep), at which ζ = 0, is at pH 2. On the other hand, CNF-A exhibit a positive ζ-potential between 33 and 54 mV, which is slightly higher than previously reported.37,41 This charge reversal is due to the introduction of cationic ammonium groups on the surface of the nanofibrils and should eventually enable adsorption of anions.


image file: c5ew00139k-f1.tif
Fig. 1 ζ-potential of CNF-A and CNF-0 as a function of pH.

In the SEM images (Fig. 2) of CNF, single nanofibrils as well as agglomerates of fibrils can be seen. The diameter of the CNF-A fibrils was in the range of 10 to 100 nm, with an average of 23 nm. For CNF-0, a similar result was found.32 However, the average fibril diameter for CNF-0 ranged from 30 to 40 nm. The BET surface area of CNF-A and CNF-032 after supercritical drying was determined to be 115 m2 g−1 and 112 m2 g−1, respectively. Thus, no significant difference was detected between modified and unmodified CNF.


image file: c5ew00139k-f2.tif
Fig. 2 SEM images of CNF-0 (left) and CNF-A (right), magnification: 10[thin space (1/6-em)]000×.
Cationic CNF nanopapers. Nanopapers intended for the removal of nitrates from water by adsorption during filtration were prepared using a paper-making filtration process.27,39,40 Thus nanopapers from modified CNF (CNF-A) and unmodified CNF (CNF-0), as well as from a mixture of both (CNF-H) were manufactured. To study the influence of the ammonium group concentration and grammage and therefore, thickness on the permeance and adsorption behavior, two sets of nanopapers for each type (CNF-A, CNF-0 and CNF-H) with a grammage of 30 or 50 g m−2 (gsm) – corresponding to thicknesses of 30 or 50 μm, respectively – were produced. The morphology of CNF-A and CNF-H nanopapers is shown in Fig. 3. A homogeneous CNF network formed in nanopapers made from cationic CNF (Fig. 3, left). The hybrid nanopapers made from mixtures of cationic and unmodified CNF (Fig. 3, right) have a similar appearance.
image file: c5ew00139k-f3.tif
Fig. 3 Pictures (top) and SEM images (bottom, magnification: 10[thin space (1/6-em)]000×) of CNF-A (left) and CNF-H (right) nanopapers with 30 gsm/30 μm thickness.

The effectiveness of adsorbents is most prominently affected by their surface charge. The ζ-potential provides information about the types of moieties present and their relative concentrations on a material's surface. In addition, it shows whether the functional groups attached to the CNF have survived the nanopaper production process, as cleavage of functional groups at enhanced temperatures might have taken place. The ζ-potential of the nanopapers as a function of pH was measured for unmodified, modified and hybrid nanopapers (Fig. 4).


image file: c5ew00139k-f4.tif
Fig. 4 Streaming ζ-potential of CNF-A, CNF-0 and CNF-H nanopapers as a function of pH.

Over the whole pH range examined, the unmodified CNF-0 nanopapers exhibit, as expected, a negative ζ-potential due to the presence of some carboxyl groups, such as uronic acids, originating from the residual hemicelluloses in the pulp with a small amount attributable to cellulose oxidation during the pulping operation.41 The trend is similar to that of nanofibrils alone (Fig. 1), with an extrapolated iep at pH 2. At low pH for cationic nanopapers, the ζ-potential values are 40 mV, similar to the ζ-potential of individual CNF-A nanofibrils. At a pH of 3.5 the acid groups present in the unmodified part of the CNF-A start to dissociate, leading to an overall charge reduction on the surface layer of the CNF-A nanopaper interacting with the flow, due to the low ammonium group content of 0.38 mmol g−1. Contrary to electrophoretic measurements on fibrils in suspension, in which the concentration of hemicellulosic uronic acid groups is limited and hardly detectable, during streaming potential measurements the ζ-potential is determined over the complete surface area of the nanopaper. Accordingly, all uronic acid groups contribute to the overall ζ-potential, eventually reducing it at high pH. It is striking to see that the behaviour of CNF-H is a combination of CNF-0 and CNF-A; when the unmodified CNF has a low surface charge, the ammonium moiety dominates the electrokinetic behaviour. As soon as the acid groups of unmodified cellulose dissociate, around pH 3.3, which corresponds to the pKa of uronic acids,42 the CNF-0 behaviour dominates and the ζ-potential drops. Furthermore, the proximity of the acid and ammonium groups on the CNF on or near the surface of the nanopaper results in charge–charge interaction which further screens the overall charge and so the ζ-potential drops, explaining the deviation from CNF-H to the average of ζ = f(pH) of CNF-A and CNF-0.

Nanopaper permeance and nitrate adsorption performance. The performance of membranes is usually quantified by two parameters, the permeance and the rejection of pollutants. In the case of a nanopaper ion-exchanger, the adsorption of nitrates is the key rejection parameter to be quantified. Permeance measurements were performed with deionized water in a dead-end cell. To establish the equilibrium permeance, the papers were tested until the permeance changed less than 1% for one hour. The permeance of all nanopapers with different grammages is displayed as a function of time in Fig. 5. Apparently, no detectable membrane compaction took place for these membranes. This can be explained by the rather low driving pressure (0.2 MPa) sufficient for filtration operations with these nanopapers.
image file: c5ew00139k-f5.tif
Fig. 5 Permeance as a function of filtration time of CNF-A, CNF-0 and CNF-H nanopapers with grammages of 30 and 50 gsm, respectively.

Irrespective of the grammage, the nanopapers produced solely from CNF-A exhibited a much higher permeance as compared to those produced from unmodified CNF (CNF-0). The CNF-A nanofibrils had lower fibril diameters than CNF-0 and therefore, the network density is influenced, causing the higher permeance of CNF-A nanopapers. Hybrid nanopapers, produced from mixtures of modified and unmodified CNF, exhibited, as expected, permeances in between those of nanopapers produced from modified and unmodified CNF. As expected the permeance of the nanopapers is very dependent on the paper grammage and thus the thickness of the nanopapers: thicker nanopapers (i.e. higher grammage) have lower permeances compared to thinner ones, which is common for nanopapers.27

To demonstrate the usefulness of cationic CNF as ion-exchange nanopaper for the removal of nitrates from water, filtration experiments were conducted. The adsorption of nitrates onto ammonium groups has been demonstrated in previous static experiments,35 in which during a certain incubation time adsorption takes place. However, during real-time filtration this period is significantly reduced to seconds or even fractions of seconds. Thus, in order to explore whether adsorption is also feasible during these short time intervals, dynamic adsorption experiments were performed.

The determination of the dynamic adsorption characteristics of CNF-A and CNF-H nanopapers was performed using a 5 mmol L−1 aqueous solution of sodium nitrate, equivalent to 310 mg L−1, which is a loading corresponding to heavily nitrate contaminated water. As preliminary batch-adsorption tests demonstrated hardly any adsorption of nitrates on CNF-0, no data for CNF-0 nanopapers were acquired. The nanopapers were loaded into a dead-end cell and the nitrate solution was forced through it. The permeate fractions were collected and analyzed by ion chromatography. From the determination of the nitrate concentration of the permeate fractions, the amount of nitrate that has been removed from the particular fraction has been calculated, related to the active membrane area used and plotted vs. the permeate volume (Fig. 6).


image file: c5ew00139k-f6.tif
Fig. 6 Mass of adsorbed nitrate per unit filtration area vs. permeate volume for CNF-A & CNF-H nanopapers with 30 and 50 gsm, respectively. The error of each individual point corresponds to the experimental error of the measurement which is equal to 2%.

As can be seen, the initial slopes of the curves, which corresponds to the initial adsorption of nitrates onto the nanopapers, are almost identical. After reaching saturation with adsorbed nitrate, the curve levels off. This value is obviously about two times higher for pure CNF-A nanopapers (380 and 390 mg m−2 for CNF-A 30 and CNF-A 50, respectively) as compared to CNF-H nanopapers (160 mg m−2 and 205 mg m−2 for CNF-H 30 and CNF-H 50, respectively). This can be explained by the number of ammonium groups on the surface of the nanopapers, which is statistically two times higher for the pure CNF-A nanopapers, as can be seen in the results of the ζ-potential measurements (Fig. 4). It is disappointing to see that if thicker papers are used no increased adsorption was observed, which can be explained by the fact that quaternary ammonium groups interact with residual uronic acid groups in the paper bulk due to the proximity of the nanofibrils. There they are lost for nitrate adsorption. Accordingly, surface groups dominate the nitrate removal process as they are accessible. Therefore, it seems appropriate to assume that a series of thin nanopaper ion-exchangers will result in more effective nitrate removal. The final saturation level is a measure of the overall amount of nitrate that can be adsorbed. In the case of pure cationic CNF-A nanopapers, this level is significantly – around two times – higher as compared to the hybrid nanopapers. However, the total mass of modified CNF-A in the nanopaper slightly influences the amount of nitrate that can be adsorbed for pure CNF-A nanopapers, and the amount of adsorbed nitrates is only slightly higher for nanopapers with grammages of 50 gsm compared to 30 gsm. This is maybe due to the higher contribution of surface adsorption of nitrate compared to the adsorption of nitrate in the bulk of the nanopaper.

Eventually, the value of nitrate adsorbed by the nanopaper at the saturation level can be related to the amount of active adsorption agent, i.e. cationic CNF, in the nanopapers resulting in a value for the mass of adsorbed nitrate per mass of adsorbent (Fig. 7). The result of the ratio of adsorbed nitrates per mass of cationic CNF, i.e. the adsorption capacity, suggests a slightly higher contribution of adsorption taking place on the surface of the nanopapers as well, since a slightly higher value is obtained for the pure 30 gsm nanopaper as compared to the 50 gsm nanopaper (12.7 mg g−1vs. 7.8 mg g−1, respectively), which is comparable to commercially available or currently researched adsorbents.4 Exemplarily, char coal from industrial residues achieved adsorption values of around 1.5 mg g−1.43 However, the contact time in our experiments was several seconds, whereas in common batchwise adsorption contact times of several hours up to numerous days are frequently in use.4,43 Hybrid nanopapers, containing statistically only half of the ammonium groups on the surface as compared to the amount in pure cationic nanopapers, exhibit a nitrate adsorption capacity of 10.7 mg g−1 and 8.3 mg g−1 for both 30 and 50 gsm CNF-H nanopapers, respectively. The lower adsorption capacity of the hybrid nanopaper could be due to the fact that some positive charges of cationic CNF are engaged in electrostatic interaction with the unmodified CNF along with the already mentioned lower concentration of ammonium groups on the surface of the nanopapers. In addition, the overall ζ-potential at the pH of the NaNO3 (pH 5.8) solution is negative, resulting in lower adsorption affinity towards negatively charged nitrate ions.


image file: c5ew00139k-f7.tif
Fig. 7 Mass of adsorbed nitrate per unit mass of the active adsorbent agent for CNF-A & CNF-H nanopapers with 30 and 50 gsm, respectively.

Conclusions

Cellulose nanofibrils were functionalized with quaternary ammonium groups by modifying fibre sludge, an industrial waste stream, with glycidyltrimethylammonium chloride followed by mechanical disintegration. FT-IR spectroscopy, conductometric titration and ζ-potential measurements confirmed the success of the modification. From these cationic CNF, nanopapers, intended to be used as ion-exchange nanopapers for the capture of nitrates, were manufactured using a simple filtration paper-making process. The permeance of the modified nanopapers was dependent on the grammage and thus on the thickness of the nanopaper; thicker nanopapers had a higher grammage and were less water permeable. Nanopapers made of cationic CNF exhibited a higher permeance as compared to nanopapers made of unmodified CNF, which was explained by the lower fibril diameter of cationic CNF-A. Finally, the nanopapers were shown to adsorb nitrates under dynamic conditions, i.e. while contaminated water was permeating the nanopapers in dynamic filtration experiments. It was found that nanopapers containing ammonium moieties were able to adsorb nitrates up to 390 mg per m2 filtration area, equivalent to an adsorption capacity of more than 12 mg of nitrate per g of active adsorption agent. These experiments also showed that the contribution of nitrate adsorption by quaternary ammonium groups on the surface of the nanopaper is probably higher than that of functional groups in the bulk of the nanopapers. We showed that nanopapers containing cationic cellulose nanofibers are efficient as ion exchange nanopapers allowing for nitrate removal from contaminated water. It can be concluded that an even higher concentration of ammonium groups on the surface of thin nanopapers should result in an even higher efficiency; i.e. exhibit a higher nitrate “rejection”.

Acknowledgements

The authors greatly acknowledge the funding provided by the EU FP7 project NanoSelect (Grant No. 280519) and Processum for providing the raw materials.

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